Effects of Pin Detached Space on Heat Transfer and Pin-Fin Arrays

2012 ◽  
Vol 134 (8) ◽  
Author(s):  
Sin Chien Siw ◽  
Minking K. Chyu ◽  
Tom I.-P. Shih ◽  
Mary Anne Alvin
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Enhancement ◽  
Rectangular Channel ◽  
Local Heat Transfer ◽  
Internal Cooling ◽  
Hybrid Technique ◽  
Transfer Enhancement ◽  
Pin Fin ◽  
Cooling Passage ◽  
Pin Fin Arrays

Heat transfer and pressure characteristics in a rectangular channel with pin-fin arrays of partial detachment from one of the endwalls have been experimentally studied. The overall channel geometry (W = 76.2 mm, E = 25.4 mm) simulates an internal cooling passage of wide aspect ratio (3:1) in a gas turbine airfoil. With a given pin diameter, D = 6.35 mm = ¼E, three different pin-fin height-to-diameter ratios, H/D = 4, 3, and 2, were examined. Each of these three cases corresponds to a specific pin array geometry of detachment spacing (C) between the pin tip and one of the endwalls, i.e., C/D = 0, 1, 2, respectively. The Reynolds number, based on the hydraulic diameter of the unobstructed cross-section and the mean bulk velocity, ranges from 10,000 to 25,000. The experiment employs a hybrid technique based on transient liquid crystal imaging to obtain the distributions of the local heat transfer coefficient over all of the participating surfaces, including the endwalls and all the pin elements. Experimental results reveal that the presence of a detached space between the pin tip and the endwall has a significant effect on the convective heat transfer and pressure loss in the channel. The presence of pin-to-endwall spacing promotes wall-flow interaction, generates additional separated shear layers, and augments turbulent transport. In general, an increase in detached spacing, or C/D, leads to lower heat transfer enhancement and pressure drop. However, C/D = 1, i.e., H/D = 3, of a staggered array configuration exhibits the highest heat transfer enhancement, followed by the cases of C/D = 0 and C/D = 2, i.e., H/D = 4 or 2, respectively.

Effects of Pin Detached Space on Heat Transfer and From Pin Fin Arrays

2010 ◽  
Author(s):  
Sin Chien Siw ◽  
Minking K. Chyu ◽  
Tom I.-P. Shih ◽  
Mary Anne Alvin
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Enhancement ◽  
Rectangular Channel ◽  
Local Heat Transfer ◽  
Internal Cooling ◽  
Hybrid Technique ◽  
Transfer Enhancement ◽  
Pin Fin ◽  
Cooling Passage ◽  
Pin Fin Arrays

Heat transfer and pressure characteristics in a rectangular channel with pin-fin arrays of partial detachment from one of the endwalls have been experimentally studied. The overall channel geometry (W = 101.6 mm, E = 25.4 mm) simulates an internal cooling passage of wide aspect ratio (4:1) in a gas turbine airfoil. With a given pin diameter, D = 6.35 mm = 1/4 E, three different pin-fin height-to-diameter ratios, H/D = 4, 3, and 2, were examined. Each of these three cases corresponds to a specific pin array geometry of detachment spacing (C) between the pin-tip and one of the endwalls, i.e. C/D = 0, 1, 2, respectively. The Reynolds number, based on the hydraulic diameter of the un-obstructed cross-section and the mean bulk velocity, ranges from 10,000 to 25,000. The experiment employs a hybrid technique based on transient liquid crystal imaging to obtain distributions of the local heat transfer coefficient over all of the participating surfaces, including the endwalls and all the pin elements. Experimental results reveal that the presence of a detached space between the pin-tip and the endwall have a significant effect on the convective heat transfer and pressure loss in the channel. The presence of pin-to-endwall spacing promotes wall-flow interaction, generates additional separated shear layers, and augments turbulent transport. In general, an increase in detached spacing, or C/D leads to lower heat transfer enhancement and pressure drop. However, C/D = 1, i.e. H/D = 3, of a staggered array configuration exhibits the highest heat transfer enhancement, followed by the cases of C/D = 0 and C/D = 2, i.e. H/D = 4 or 2, respectively.

Heat Transfer Enhancement of Internal Cooling Passage With Triangular and Semi-Circular Shaped Pin-Fin Arrays

2012 ◽  
Author(s):  
Sin Chien Siw ◽  
Minking K. Chyu ◽  
Mary Anne Alvin
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Enhancement ◽  
Internal Cooling ◽  
Transfer Enhancement ◽  
Pin Fin ◽  
Pin Fins ◽  
Cooling Passage ◽  
Internal Cooling Passage ◽  
Pin Fin Array ◽  
Pin Fin Arrays

A systematic experimental study has been conducted to explore the heat transfer behavior of triangular and semicircular shaped pin-fin arrays as compared to the circular shaped pin-fin array, that serve as a baseline case. The main advantage of using triangular and semi-circular shaped pin-fin arrays will results in reduced component weight and potentially increases in heat transfer performance. Three staggered arrays with different inter-pin spacing in both transverse and longitudinal are explored in order to determine the optimal configuration for these three dimensional element. Both semi-circular and circular shaped pin-fin arrays are based on typical inter-pin spacing of 2.5 times the pin diameter. The channel geometry (width, W = 76.2mm, height, E = 25.4mm) simulates an internal cooling passage of wide aspect ratio (3:1) in a gas turbine airfoil. All pin-fin elements are fully bridged from one endwall to the opposite endwall. The Reynolds number, based on the hydraulic diameter of the unobstructed cross-section and the mean bulk velocity, ranges from 10,000 to 25,000. The heat transfer measurement employs a hybrid liquid crystal imaging technique, which combined one-dimensional, transient conduction model and lumped heat-capacitance model. Triangular pin-fin arrays produce the highest heat transfer enhancement, while the semi-circular pin-fin array yields the lowest heat transfer enhancement. Sharp edges at each triangular pin-fin generated more wake and turbulence, resulting in more mixing, induces greater heat transfer enhancement by approximately 10%–20% as compared to the typical pin-fins of circular cross-section. More uniform heat transfer is also observed on the endwall and neighboring pin-fins in all triangular shaped pin-fin arrays. However, triangular pin-fin arrays give the highest pressure loss due to the largest induced form drag among all cases, while circular pin-fin array exhibits the lowest pressure loss.

Heat Transfer and Pressure Loss Characteristics of a Narrow Internal Cooling Passage at Low Reynolds Number

2014 ◽  
Author(s):  
Sin Chien Siw ◽  
Nicholas Miller ◽  
Minking K. Chyu ◽  
Mary Anne Alvin
Keyword(s):  
Heat Transfer ◽  
Reynolds Number ◽  
Pressure Loss ◽  
Rectangular Channel ◽  
Internal Cooling ◽  
Hybrid Technique ◽  
Pin Fin ◽  
Smooth Channel ◽  
Cooling Passage ◽  
Pin Fin Array

This paper describes a detailed experimental investigation of a narrow rectangular channel based on the double-wall cooling concept that can be applicable to a gas turbine airfoil. The channel has dimensions of 63.5 mm by 12.7 mm, corresponding to an aspect ratio of 5:1. A single pin-fin element, arranged in 9 rows is fitted into the channel. The pin diameter, D, is 12.7 mm, and the ratio of pin-height-to-diameter, H/D is 1. The pins are arranged based on the typical inter-pin spacing of 2.5D in both spanwise and streamwise directions. The Reynolds number, based on the hydraulic diameter of the pin fin and the mean bulk velocity, ranges from 6,000 to 15,000. The experiments employ a hybrid technique based on transient liquid crystal imaging to obtain the distributions of the local heat transfer coefficient over all of the participating surfaces, including the endwalls and all the pin elements. Commercially available CFD software, ANSYS CFX, is used to qualitatively correlate the experimental results and to provide detailed insights of the flow field created by the array.The heat transfer on both the endwall and pin-fin surfaces revealed similar pattern compared to the typical circular pin-fin array, which were conducted at higher Reynolds number. The total heat transfer enhancement of current pin-fin array is approximately five times higher than that of fully developed smooth channel with low pressure loss, which resulted in much higher thermal performance compared to other pin-fin array as reported in the literature.

Heat Transfer Enhancement and Pressure Loss Characteristics of Zig-Zag Channel With Dimples and Protrusions

2015 ◽  
Author(s):  
Sin Chien Siw ◽  
Minking K. Chyu ◽  
Mary Anne Alvin
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Enhancement ◽  
Pressure Loss ◽  
Local Heat Transfer ◽  
Local Heat ◽  
Internal Cooling ◽  
Transfer Enhancement ◽  
Test Channel ◽  
Rib Turbulators ◽  
Cooling Passage

This paper described a detailed experimental study to explore an internal cooling passage that mimic a “zig-zag” pattern. There are four passages connected by 110° turning angle in a periodic fashion, hence the name. Experiments are performed in a scaled-up test channel with a cross-section of 63.5mm by 25.4mm, corresponding to the aspect ratio of 2.5:1. Compared to the conventional straight internal cooling passages, the zig-zag channel with several turns will generate additional secondary vortices while providing longer flow path that allows coolant to remove much more heat load prior to discharge into the hot mainstream. Surface features, (1) dimples, and (2) protrusions are added to the zig-zag channel to further enhance the heat transfer, while contributed to larger wetted area. The experiment utilizes the well-established transient liquid crystal technique to determine the local heat transfer coefficient distribution of the entire zig-zag channel. Protrusions exhibit higher heat transfer enhancement than that of dimples. However, both designs proved to be inferior compared to the rib-turbulators. Pressure loss in these test channels is approximately twofold higher than that of straight smooth test channel due to the presence of turns; but the pressure loss is lower than the zig-zag channel with rib-turbulators. The result revealed that one advantage of having either protrusions or dimples as these surface elements will resulted in gradual and more uniform increment of heat transfer throughout the entire channel compared to previous test cases.

Heat Transfer in a Rotating Cooling Channel (AR = 2:1) With Rib Turbulators and a Tip Turning Vane

2018 ◽  
Vol 140 (10) ◽  
Author(s):  
Andrew F. Chen ◽  
Hao-Wei Wu ◽  
Nian Wang ◽  
Je-Chin Han
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Enhancement ◽  
Rotation Number ◽  
Internal Cooling ◽  
Cooling Channel ◽  
Transfer Enhancement ◽  
Rib Turbulators ◽  
Effects Of Rotation ◽  
Cooling Passage ◽  
Turbine Airfoils

Experimental investigation on rotation and turning vane effects on heat transfer was performed in a two-pass rectangular internal cooling channel. The channel has an aspect ratio of AR = 2:1 and a 180 deg tip-turn, which is a scaled up model of a typical internal cooling passage of gas turbine airfoils. The leading surface (LS) and trailing surface (TS) are roughened with 45 deg angled parallel ribs (staggered P/e = 8, e/Dh = 0.1). Tests were performed in a pressurized vessel (570 kPa) where higher rotation numbers (Ro) can be achieved with a maximum Ro = 0.42. Five Reynolds numbers (Re) were examined (Re = 10,000–40,000). At each Reynolds number, five rotational speeds (Ω = 0–400 rpm) were considered. Results showed that rotation effects are stronger in the tip regions as compared to other surfaces. Heat transfer enhancement up to four times was observed on the tip wall at the highest rotation number. However, heat transfer enhancement is reduced to about 1.5 times with the presence of a tip turning vane at the highest rotation number. Generally, the tip turning vane reduces the effects of rotation, especially in the turn portion.

Numerical Investigation of Heat Transfer Enhancement on a Small Scale Vortex Generator

2009 ◽  
Author(s):  
Jiansheng Wang ◽  
Zhiqin Yang
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Enhancement ◽  
Flow Structure ◽  
Rectangular Channel ◽  
Vortex Generator ◽  
Local Heat Transfer ◽  
Local Heat ◽  
Vortex Generators ◽  
Small Scale ◽  
Transfer Enhancement

The heat transfer characteristic and flow structure of fluid in the rectangular channel with different height vortex generators in small scale are investigated with numerical simulation. Meantime, the properties of heat transfer and flow of fluid in the rectangular channel are compared with the channel which located small scale vortex generator. The variation law of local heat transfer and flow structure in channel is obtained. The mechanism of heat transfer enhancement of small scale vortex generators is discussed in detail. It is found that the influence of vortex generator on heat transfer is not in proportion to the size of vortex generator. What is more, turbulent flow structure near the wall, which influences the temperature distribution near the wall, induces the variety of local heat transfer. The fluid movement towards to the wall causes the heat transfer enhanced. On the contrary, the fluid movement away from the wall decreases the local heat transfer.

Heat Transfer Enhancement in Tip-Turn Region of Two-Pass Channel With a 180-Degree Turn

2011 ◽  
Author(s):  
Pavin Ganmol ◽  
Minking K. Chyu ◽  
Mary Anne Alvin
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Enhancement ◽  
Local Heat Transfer ◽  
Local Heat ◽  
Internal Cooling ◽  
Transfer Enhancement ◽  
Sharp Turn ◽  
Pin Fins ◽  
Series Of Experiments ◽  
Turn Region

The design geometry and transport phenomena associated with the tip internal cooling can be very complex and has been little studied. Internal cooling channel near a tip region typically inherits a sharp, 180-degree, turn and little or no enhancement installation exists. To explore potential design for enhancement cooling, a series of experiments are performed to investigate the heat transfer enhancement by placing different pin-fins configurations in the tip-turn region of a two-pass channel with a 180-degree sharp turn. Transient liquid crystal technique is applied to acquire detailed local heat transfer data both on the channel surface and pin elements, for Reynolds number between 13,000 and 28,000. Present results suggest that the pin-fins can enhance heat transfer up to 2.3 fold in the tip-turn region and up to 1.3 fold for the entire channel. The presence of the pin-fins also changes the flow pattern in the post turn region which is resulting in more evenly distributed heat transfer downstream of the turn.

Heat Transfer Between Blockages With Holes in a Rectangular Channel

2003 ◽  
Vol 125 (4) ◽  
pp. 587-594 ◽  
Author(s):  
S. W. Moon ◽  
S. C. Lau
Keyword(s):  
Heat Transfer ◽  
Pressure Drop ◽  
Heat Transfer Enhancement ◽  
Rectangular Channel ◽  
Local Heat Transfer ◽  
Reynolds Numbers ◽  
Local Heat ◽  
Hole Array ◽  
Transfer Enhancement ◽  
Large Pressure

Experiments have been conducted to study steady heat transfer between two blockages with holes and pressure drop across the blockages, for turbulent flow in a rectangular channel. Average heat transfer coefficient and local heat transfer distribution on one of the channel walls between two blockages, and overall pressure drop across the blockages were obtained, for nine different staggered arrays of holes in the blockages and Reynolds numbers of 10,000 and 30,000. For the hole configurations studied, the blockages enhanced heat transfer by 4.6 to 8.1 times, but significantly increased the pressure drop. Smaller holes in the blockages caused higher heat transfer enhancement, but larger increase of the pressure drop than larger holes. The heat transfer enhancement was lower in the higher Reynolds number cases. Because of the large pressure drop, the heat transfer per unit pumping power was lower with the blockages than without the blockages. The local heat transfer was lower nearer the upstream blockage, the highest near the downstream blockage, and also relatively high in regions of reattachment of the jets leaving the upstream holes. The local heat transfer distribution was strongly dependent on the configuration of the hole array in the blockages. A third upstream blockage lowered both the heat transfer and the pressure drop, and significantly changed the local heat transfer distribution.

High Rotation Number Effect on Heat Transfer in a Triangular Channel With 45°, Inverted 45°, and 90° Ribs

2009 ◽  
Author(s):  
Yao-Hsien Liu ◽  
Michael Huh ◽  
Je-Chin Han ◽  
Hee-Koo Moon
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Enhancement ◽  
Rotation Number ◽  
Leading Edge ◽  
Stationary Condition ◽  
Internal Cooling ◽  
Transfer Enhancement ◽  
Triangular Channel ◽  
Buoyancy Parameter ◽  
Cooling Passage

Heat transfer and pressure drop have been experimentally investigated in an equilateral triangular channel (Dh = 1.83cm), which can be used to simulate the internal cooling passage near the leading edge of a gas turbine blade. Three different rib configurations (45°, inverted 45°, and 90°) were tested at four different Reynolds numbers (10000–40000), each with five different rotational speeds (0–400 rpm). The rib pitch-to-height (P/e) ratio is 8 and the height-to-hydraulic diameter (e/Dh) ratio is 0.087 for every rib configuration. The rotation number and buoyancy parameter achieved in this study were 0–0.58 and 0–2.3, respectively. Both the rotation number and buoyancy parameter have been correlated to predict the rotational heat transfer in the ribbed equilateral triangular channel. For the stationary condition, staggered 45° angled ribs show the highest heat transfer enhancement. However, staggered 45° angled ribs and 90° ribs have the higher comparable heat transfer enhancement at rotating condition near the blade leading edge region.

Heat Transfer Enhancement in a Rectangular Channel With the Combination of Ribs, Dimples and Protrusions

2011 ◽  
Author(s):  
Jibing Lan ◽  
Yonghui Xie ◽  
Di Zhang
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Enhancement ◽  
Thermal Performance ◽  
Rectangular Channel ◽  
Low Pressure ◽  
Internal Cooling ◽  
Transfer Enhancement ◽  
Number Range ◽  
Baseline Case ◽  
The One

Rib turbulators can enhance the heat transfer successfully, but in most cases this is associated with large pressure loss penalties. Recently, dimple techniques become an attractive method for gas turbine blade internal cooling because dimples enhance heat transfer with low pressure penalty. In the present paper, a compound heat transfer enhancement technique, heat transfer enhancement in rectangular channel (Aspect ratio = 4) with the combination of ribs, dimples and protrusions, are investigated. The calculations are conducted on five different channel configurations. Case 1 which is the baseline configuration is a rectangular channel with rectangular ribs (e/Dh = 0.078, P/e = 10). In case 2, one row of dimples are placed between two ribs. In case 3, instead of dimples, one row of protrusions are placed between two ribs. In case 4, three rows of dimples are place between two ribs. Case 5 places three rows of protrusions between two ribs instead of dimples. The present paper focuses on Reynolds numbers (based on the channel hydraulic diameter) ranging from 10000 to 60000. In all configurations, the non-dimensional dimple/protrusion depths are 0.2. The results show that the rib+dimple cases provide minor increase in Nu/Nu0, f/f0 and thermal performance. Within the Reynolds number range studied, the Nu/Nu0 values of the three row rib+protrusion case is 17% ∼ 7% higher than that of the baseline case, and the decrease in f/f0 is about 10%. The thermal performance of the three row rib+protrusion case is about 16% higher than that of the baseline case. The Nu/Nu0 values of the one row rib+protrusion case is about 9% higher than that of the baseline case, and the decrease in f/f0 is about 12%. The thermal performance of the one row rib+protrusion case is about 14% higher than that of the baseline case. It can be concluded that rib+protrusion technique in rectangular channel has the potential to provide heat transfer enhancement with low pressure penalty.

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