Dynamic Analysis of Planetary Gears With Bearing Clearance

Author(s):  
Yi Guo ◽  
Robert G. Parker

This study investigates the dynamics of planetary gears where nonlinearity is induced by bearing clearance. Lumped-parameter and finite element models with bearing clearance, tooth separation, and gear mesh stiffness variation are developed. The harmonic balance method with arc length continuation is applied to the lumped-parameter model to obtain the dynamic response. Solution stability is analyzed using Floquet theory. Rich nonlinear behavior is exhibited, consisting of nonlinear jumps, a hardening effect induced by the transition from no bearing contact to contact, and softening induced by tooth separation. Bearings of the central members (sun, carrier, and ring) impact against the bearing races near resonances, which leads to coexisting solutions in wide speed ranges, grazing bifurcation, and chaos. Secondary Hopf and period-doubling bifurcations are the routes to chaos. Input torque can suppress some of the nonlinear effects caused by bearing clearance.

Author(s):  
Yi Guo ◽  
Robert G. Parker

This study investigates the dynamics of planetary gears where nonlinearity is induced by bearing clearance. Lumped-parameter and finite element models of planetary gears with bearing clearance, tooth separation, and gear mesh stiffness variation are developed. The harmonic balance method with arc-length continuation is used to obtain the dynamic response of the lumped-parameter model. Solution stability is analyzed using Floquet theory. Rich nonlinear behavior is exhibited in the dynamic response, consisting of nonlinear jumps and a hardening effect induced by the transition from no bearing contact to contact. The bearings of the central members (sun, ring, and carrier) impact against the bearing races near resonance, which leads to coexisting solutions in wide speed ranges, grazing bifurcation, and chaos. Secondary Hopf bifurcation is the route to chaos. Input torque can significantly suppress the nonlinear effects caused by bearing clearance.


Author(s):  
Tugan Eritenel ◽  
Robert G. Parker

This paper examines the vibration modes of single stage helical planetary gears in three dimensions with equally spaced planets. A lumped-parameter model is formulated to obtain the equations of motion. The gears and shafts are modeled as rigid bodies with compliant bearings at arbitrary axial locations on the shafts. A translational and a tilting stiffness account for the force and moment transmission at the gear mesh interface. The modal properties generalize those of two-dimensional spur planetary gears; there are twice as many degrees of freedom and natural frequencies due to the added tilting and axial motion. All vibration modes are categorized as planet, rotational-axial, and translational-tilting modes. The modal properties are shown to hold even for configurations that are not symmetric about the gear plane, due to, for example, shaft bearings not being equidistant from the gear plane. Computational modal analysis are performed to numerically verify the findings.


Author(s):  
Robert G. Parker ◽  
Vijaya Kumar Ambarisha

Vibration induced gear noise and dynamic loads remain key concerns in many transmission applications that use planetary gears. Tooth separations at large vibrations introduce nonlinearity in geared systems. The present work examines the complex, nonlinear dynamic behavior of spur planetary gears using two models: (i) a lumped-parameter model, and (ii) a finite element model. The two-dimensional lumped-parameter model represents the gears as lumped inertias, the gear meshes as nonlinear springs with tooth contact loss and periodically varying stiffness due to changing tooth contact conditions, and the supports as linear springs. The two-dimensional finite element model is developed from a unique finite elementcontact analysis solver specialized for gear dynamics. Mesh stiffness variation excitation, corner contact, and gear tooth contact loss are all intrinsically considered in the finite element analysis. The dynamics of planetary gears show a rich spectrum of nonlinear phenomena. Nonlinear jumps, chaotic motions, and period-doubling bifurcations occur when the mesh frequency or any of its higher harmonics are near a natural frequency of the system. Responses from the dynamic analysis using analytical and finite element models are successfully compared qualitatively and quantitatively. These comparisons validate the effectiveness of the lumped-parameter model to simulate the dynamics of planetary gears. Mesh phasing rules to suppress rotational and translational vibrations in planetary gears are valid even when nonlinearity from tooth contact loss occurs. These mesh phasing conclusions, however, are not valid in the chaotic and period-doubling regions.


Author(s):  
Kenan Y. Sanliturk ◽  
David J. Ewins ◽  
Robert Elliott ◽  
Jeff S. Green

Friction dampers have been used to reduce turbine blade vibration levels for a considerable period of time. However, optimal design of these dampers has been quite difficult due both to a lack of adequate theoretical predictions and to difficulties in conducting reliable experiments. One of the difficulties of damper weight optimisation via the experimental route has been the inevitable effects of mistuning. Also, conducting separate experiments for different damper weights involves excessive cost. Therefore, current practice in the turbomachinery industry has been to conduct so-called ‘rainbow tests’ where friction dampers with different weights are placed between blades with a predefined configuration. However, it has been observed that some rainbow test results have been difficult to interpret and have been inconclusive for determining the optimum damper weight for a given bladed-disc assembly. A new method of analysis — a combination of Harmonic Balance Method and structural modification approaches — is presented in this paper for the analysis of structures with friction interfaces and the method is applied to search for qualitative answers about the so-called ‘rainbow tests’ in turbomachinery applications. A simple lumped-parameter model of a bladed-disc model was used and different damper weights were modelled using friction elements with different characteristics. Resonance response levels were obtained for bladed discs with various numbers of blades under various engine-order excitations. It was found that rainbow tests, where friction dampers with different weights are used on the same bladed-disc assembly, can be used to find the optimum damper weight if the mode of vibration concerned has weak blade-to-blade coupling (the case where the disc is almost rigid and blades vibrate almost independently from each other). Otherwise, it is very difficult to draw any reliable conclusion from such expensive experiments.


1997 ◽  
Vol 119 (3) ◽  
pp. 478-485 ◽  
Author(s):  
M. Goldfarb ◽  
N. Celanovic

A lumped-parameter model of a piezoelectric stack actuator has been developed to describe actuator behavior for purposes of control system analysis and design, and in particular for control applications requiring accurate position tracking performance. In addition to describing the input-output dynamic behavior, the proposed model explains aspects of nonintuitive behavioral phenomena evinced by piezoelectric actuators, such as the input-output rate-independent hysteresis and the change in mechanical stiffness that results from altering electrical load. Bond graph terminology is incorporated to facilitate the energy-based formulation of the actuator model. The authors propose a new bond graph element, the generalized Maxwell resistive capacitor, as a lumped-parameter causal representation of rate-independent hysteresis. Model formulation is validated by comparing results of numerical simulations to experimental data.


2019 ◽  
Vol 29 (06) ◽  
pp. 1950076 ◽  
Author(s):  
Lanlan Hou ◽  
Shuqian Cao

Rotor fatigue and gear noise triggered by nonlinear vibration are the key concerns in Geared Turbofan (GTF) engine which features a new configuration by introducing planetary gears into low-pressure compressor. A nonlinear analytical model of the GTF planetary gears-rotor system is developed, where the torsional effect of rotor and pivotal parameters from gears are incorporated. The nonlinear behavior of the model can be obtained by focusing on the relative torsional vibration responses between gear and rotor. The torsional nonlinear responses are illustrated with bifurcation diagrams, the largest Lyapunov exponents (LLE), Poincaré maps, phase diagrams and spectrum waterfall. Numerical results reveal that the gears-rotor system exhibits abundant torsional nonlinear behaviors, including multiperiodic, quasi-periodic, and chaotic motions. Furthermore, the roads to chaos via quasi-periodicity, period-doubling scenario, mutation and intermittence are demonstrated. The ring gear stiffness at a low value can propel the system into chaos. The damping may complicate the motion, i.e. the system may enter chaos with increasing damping. These results provide an understanding of undesirable torsional dynamic motion for the GTF engine rotor system and therefore serve as a useful reference for engineers in designing and controlling such system.


Author(s):  
Rajesh K. Jha ◽  
Robert G. Parker

We study the forced vibrations of a two degree of freedom lumped parameter model of a belt span under longitudinal excitation. The belt inertia is modelled as a particle and the belt elasticity is modelled by two identical linear springs. Numerical integration is used to calculate free responses and perform frequency and amplitude sweeps. Frequency sweep results indicate parametric resonances, jump phenomena, sub- and super-harmonic responses, quasiperiodicity and chaos. Amplitude sweep at a low frequency shows bifurcations of limit cycles and the period doubling route to chaos. Poincare sections are computed to show the chaotic nature of the responses.


Author(s):  
Cheon-Jae Bahk ◽  
Robert G. Parker

Planetary gears are parametrically excited by the time-varying mesh stiffness that fluctuates as the number of gear tooth pairs in contact changes during gear rotation. At resonance, the resulting vibration causes tooth separation leading to nonlinear effects such as jump phenomena and subharmonic resonance. This work examines the nonlinear dynamics of planetary gears by numerical and analytical methods over the meaningful mesh frequency ranges. Concise, closed-form approximations for the dynamic response are obtained by perturbation analysis. The analytical solutions give insight into the nonlinear dynamics and the impact of system parameters on dynamic response. Correlation between the amplitude of response and external torque demonstrates that tooth separation occurs even under large torque. The harmonic balance method with arclength continuation confirms the perturbation solutions. The accuracy of the analytical and harmonic balance solutions is evaluated by parallel finite element and numerical integration simulations.


Author(s):  
Yi Guo ◽  
Robert G. Parker

Tooth wedging occurs when a gear tooth comes into contact on the drive-side and back-side simultaneously. Tooth wedging risks bearing failures from elevated forces. This work studies the nonlinear tooth wedging behavior and its correlation with planet bearing forces by analyzing the dynamic response of an example planetary gear based on a real application of a wind turbine geartrain. The two-dimensional lumped-parameter model [1] is extended to include tooth separation, back-side contact, tooth wedging, and bearing clearances. The simulation results show significant impact of tooth wedging on planet bearing forces for a wide range of operating speeds. To develop a physical understanding of the tooth wedging mechanism, connections between planet bearing forces and tooth forces are studied by investigating physical forces and displacements acting throughout the planetary gear. A method to predict tooth wedging based on geometric interactions is developed and verified. The major causes of tooth wedging relate directly to translational vibrations caused by gravity forces and the presence of clearance-type nonlinearities in the form of backlash and bearing clearance.


2011 ◽  
Vol 86 ◽  
pp. 263-267 ◽  
Author(s):  
Hui Liu ◽  
Zhong Chang Cai ◽  
Chang Le Xiang ◽  
Ming Zheng Wang

On the basis of lumped parameter model and the Lagrange method, the model of powertrain was built. Resonance vibration response and non-resonance vibration response were calculated respectively in time domain and frequency domain, characteristics of forced torsional vibration in steady–state were concluded. Comparability and difference of response of parts in different stage were explained. Multi-object optimization was applied to reduce vibration.


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