Effect of Aggressive Inlet Swirl on Heat Transfer and Aerodynamics in an Unshrouded Transonic HP Turbine

2012 ◽  
Vol 134 (6) ◽  
Author(s):  
Imran Qureshi ◽  
Arrigo Beretta ◽  
Kam Chana ◽  
Thomas Povey

Swirling flows are now widely being used in modern gas turbine combustors to improve the combustion characteristics, flame stability, and reduce emissions. Residual swirl at the combustor exit will affect the performance of the downstream high-pressure (HP) turbine. In order to perform a detailed investigation of the effect of swirl on a full-scale HP turbine stage, a combustor swirl simulator has been designed and commissioned in the Oxford Turbine Research Facility (OTRF), previously located at QinetiQ, Farnborough UK, as the Turbine Test Facility (TTF). The swirl simulator is capable of generating engine-representative combustor exit swirl distributions at the turbine inlet, with yaw and pitch angles of up to ± 40 deg. The turbine test facility is an engine scale, short duration, rotating transonic turbine facility, which simulates the engine representative M, Re, Tu, nondimensional speed, and gas-to-wall temperature ratio at the turbine inlet. The test turbine is a highly loaded unshrouded design (the MT1 turbine). This paper presents time-averaged experimental heat transfer measurements performed on the rotor casing surface, and on the rotor blade surface at 10%, 50%, and 90% span. Time-averaged rotor casing static pressure measurements are also presented. Experimental measurements with and without inlet swirl are compared. The measurements are discussed with the aid of three-dimensional steady and unsteady CFD simulations of the turbine stage. Numerical simulations were conducted using the Rolls-Royce in-house code HYDRA, with and without inlet swirl.

Author(s):  
Imran Qureshi ◽  
Arrigo Beretta ◽  
Kam Chana ◽  
Thomas Povey

Swirling flows are now widely being used in modern gas turbine combustors to improve the combustion characteristics, flame stability and reduce emissions. Residual swirl at combustor exit will affect the performance of the downstream high-pressure (HP) turbine. In order to perform a detailed investigation of the effect of swirl on a full-scale HP turbine stage, a combustor swirl simulator has been designed and commissioned in the Oxford Turbine Research Facility (OTRF), previously located at QinetiQ, Farnborough UK, as the Turbine Test Facility (TTF). The swirl simulator is capable of generating an engine-representative combustor exit swirl distributions at the turbine inlet, with yaw and pitch angles of up to +/-40 degrees. The turbine test facility is an engine scale, short duration, rotating transonic turbine facility, which simulates engine representative M, Re, Tu, non-dimensional speed and gas-to-wall temperature ratio at the turbine inlet. The test turbine is a highly loaded unshrouded design (the MT1 turbine). This paper presents time-averaged experimental heat transfer measurements performed on the rotor casing surface, and on rotor blade surface at 10%, 50% and 90% span. Time-averaged rotor casing static pressure measurements are also presented. Experimental measurements with and without inlet swirl are compared. The measurements are discussed with the aid of three-dimensional steady and unsteady CFD simulations of the turbine stage. Numerical simulations were conducted using the Rolls-Royce in-house code HYDRA, with and without inlet swirl.


Author(s):  
Imran Qureshi ◽  
Andy D. Smith ◽  
Kam S. Chana ◽  
Thomas Povey

Detailed experimental measurements have been performed to understand the effects of turbine inlet temperature distortion (hot-streaks) on the heat transfer and aerodynamic characteristics of a full-scale unshrouded high pressure turbine stage at flow conditions that are representative of those found in a modern gas turbine engine. To investigate hot-streak migration, the experimental measurements are complemented by three-dimensional steady and unsteady CFD simulations of the turbine stage. This paper presents the time-averaged measurements and computational predictions of rotor blade surface and rotor casing heat transfer. Experimental measurements obtained with and without inlet temperature distortion are compared. Time-mean experimental measurements of rotor casing static pressure are also presented. CFD simulations have been conducted using the Rolls-Royce code Hydra, and are compared to the experimental results. The test turbine was the unshrouded MT1 turbine, installed in the Turbine Test Facility (previously called Isentropic Light Piston Facility) at QinetiQ, Farnborough UK. This is a short duration transonic facility, which simulates engine representative M, Re, Tu, N/T and Tg /Tw at the turbine inlet. The facility has recently been upgraded to incorporate an advanced second-generation temperature distortion generator, capable of simulating well-defined, aggressive temperature distortion both in the radial and circumferential directions, at the turbine inlet.


2011 ◽  
Vol 134 (1) ◽  
Author(s):  
Imran Qureshi ◽  
Andy D. Smith ◽  
Kam S. Chana ◽  
Thomas Povey

Detailed experimental measurements have been performed to understand the effects of turbine inlet temperature distortion (hot-streaks) on the heat transfer and aerodynamic characteristics of a full-scale unshrouded high pressure turbine stage at flow conditions that are representative of those found in a modern gas turbine engine. To investigate hot-streak migration, the experimental measurements are complemented by three-dimensional steady and unsteady CFD simulations of the turbine stage. This paper presents the time-averaged measurements and computational predictions of rotor blade surface and rotor casing heat transfer. Experimental measurements obtained with and without inlet temperature distortion are compared. Time-mean experimental measurements of rotor casing static pressure are also presented. CFD simulations have been conducted using the Rolls-Royce code HYDRA and are compared with the experimental results. The test turbine was the unshrouded MT1 turbine, installed in the Turbine Test Facility (previously called Isentropic Light Piston Facility) at QinetiQ, Farnborough, UK. This is a short duration transonic facility, which simulates engine-representative M, Re, Tu, N/T, and Tg/Tw to the turbine inlet. The facility has recently been upgraded to incorporate an advanced second-generation temperature distortion generator, capable of simulating well-defined, aggressive temperature distortion both in the radial and circumferential directions, at the turbine inlet.


Author(s):  
A. H. Epstein ◽  
G. R. Guenette ◽  
R. J. G. Norton

A short duration (0.4 sec) test facility, capable of testing 0.5-meter diameter, film-cooled, high work aircraft turbine stages at rigorously simulated engine conditions has been designed, constructed, and tested. The simulation capability of the facility extends up to 40 atm inlet pressure at 2500°K (4000°F) turbine inlet temperatures. The facility is intended primarily for the exploration of unsteady, three-dimensional fluid mechanics and heat transfer in modern turbine stages.


1968 ◽  
Vol 90 (2) ◽  
pp. 157-162 ◽  
Author(s):  
D. E. Metzger ◽  
H. J. Carper ◽  
L. R. Swank

A study of the effect of secondary fluid injection through single nontangential slots on the surface heat transfer in regions near the injection site is presented. The nondimensional parameters governing the heat transfer are obtained from the pertinent differential equations, and experimental results were obtained which cover the range of interest of these parameters for many situations encountered in film cooling applications. The experimental heat transfer rates were obtained from a novel transient test facility, and are presented as ratios of the heat transfer obtained with film injection to the heat transfer obtained with only the single mainstream.


1991 ◽  
Vol 113 (3) ◽  
pp. 392-403 ◽  
Author(s):  
R. J. Boyle

Comparisons with experimental heat transfer and surface pressures were made for seven turbine vane and blade geometries using a quasi-three-dimensional thin-layer Navier–Stokes analysis. Comparisons are made for cases with both separated and unseparated flow over a range of Reynolds numbers and free-stream turbulence intensities. The analysis used a modified Baldwin-Lomax turbulent eddy viscosity model. Modifications were made to account for the effects of: (1) free-stream turbulence on both transition and leading edge heat transfer; (2) strong favorable pressure gradients on relaminarizations; and (3) variable turbulent Prandtl number on heat transfer. In addition, the effect on heat transfer of the near-wall model of Deissler is compared with the Van Driest model.


Author(s):  
R. J. Boyle

Comparisons with experimental heat transfer and surface pressures were made for seven turbine vane and blade geometries using a quasi-three-dimensional thin-layer Navier-Stokes analysis. Comparisons are made for cases with both separated and unseparated flow over a range of Reynolds numbers and freestream turbulence intensities. The analysis used a modified Baldwin-Lomax turbulent eddy viscosity model. Modifications were made to account for the effects of: 1) freestream turbulence on both transition and leading edge heat transfer; 2) strong favorable pressure gradients on re-laminarization; and 3) variable turbulent Prandtl number on heat transfer. In addition, the effect on heat transfer of the near-wall model of Deissler is compared with the Van Driest model.


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