Effect of Temperature Nonuniformity on Heat Transfer in an Unshrouded Transonic HP Turbine: An Experimental and Computational Investigation

2011 ◽  
Vol 134 (1) ◽  
Author(s):  
Imran Qureshi ◽  
Andy D. Smith ◽  
Kam S. Chana ◽  
Thomas Povey
Keyword(s):  
Heat Transfer ◽  
Three Dimensional ◽  
Aerodynamic Characteristics ◽  
Test Facility ◽  
Effect Of Temperature ◽  
Inlet Temperature ◽  
Experimental Measurements ◽  
Turbine Stage ◽  
Cfd Simulations ◽  
Turbine Inlet

Detailed experimental measurements have been performed to understand the effects of turbine inlet temperature distortion (hot-streaks) on the heat transfer and aerodynamic characteristics of a full-scale unshrouded high pressure turbine stage at flow conditions that are representative of those found in a modern gas turbine engine. To investigate hot-streak migration, the experimental measurements are complemented by three-dimensional steady and unsteady CFD simulations of the turbine stage. This paper presents the time-averaged measurements and computational predictions of rotor blade surface and rotor casing heat transfer. Experimental measurements obtained with and without inlet temperature distortion are compared. Time-mean experimental measurements of rotor casing static pressure are also presented. CFD simulations have been conducted using the Rolls-Royce code HYDRA and are compared with the experimental results. The test turbine was the unshrouded MT1 turbine, installed in the Turbine Test Facility (previously called Isentropic Light Piston Facility) at QinetiQ, Farnborough, UK. This is a short duration transonic facility, which simulates engine-representative M, Re, Tu, N/T, and Tg/Tw to the turbine inlet. The facility has recently been upgraded to incorporate an advanced second-generation temperature distortion generator, capable of simulating well-defined, aggressive temperature distortion both in the radial and circumferential directions, at the turbine inlet.

Effect of Temperature Nonuniformity on Heat Transfer in an Unshrouded Transonic HP Turbine: An Experimental and Computational Investigation

2010 ◽  
Author(s):  
Imran Qureshi ◽  
Andy D. Smith ◽  
Kam S. Chana ◽  
Thomas Povey
Keyword(s):  
Heat Transfer ◽  
Three Dimensional ◽  
Aerodynamic Characteristics ◽  
Test Facility ◽  
Effect Of Temperature ◽  
Inlet Temperature ◽  
Experimental Measurements ◽  
Turbine Stage ◽  
Cfd Simulations ◽  
Turbine Inlet

Detailed experimental measurements have been performed to understand the effects of turbine inlet temperature distortion (hot-streaks) on the heat transfer and aerodynamic characteristics of a full-scale unshrouded high pressure turbine stage at flow conditions that are representative of those found in a modern gas turbine engine. To investigate hot-streak migration, the experimental measurements are complemented by three-dimensional steady and unsteady CFD simulations of the turbine stage. This paper presents the time-averaged measurements and computational predictions of rotor blade surface and rotor casing heat transfer. Experimental measurements obtained with and without inlet temperature distortion are compared. Time-mean experimental measurements of rotor casing static pressure are also presented. CFD simulations have been conducted using the Rolls-Royce code Hydra, and are compared to the experimental results. The test turbine was the unshrouded MT1 turbine, installed in the Turbine Test Facility (previously called Isentropic Light Piston Facility) at QinetiQ, Farnborough UK. This is a short duration transonic facility, which simulates engine representative M, Re, Tu, N/T and Tg /Tw at the turbine inlet. The facility has recently been upgraded to incorporate an advanced second-generation temperature distortion generator, capable of simulating well-defined, aggressive temperature distortion both in the radial and circumferential directions, at the turbine inlet.

Effect of Aggressive Inlet Swirl on Heat Transfer and Aerodynamics in an Unshrouded Transonic HP Turbine

2011 ◽  
Author(s):  
Imran Qureshi ◽  
Arrigo Beretta ◽  
Kam Chana ◽  
Thomas Povey
Keyword(s):  
Heat Transfer ◽  
Three Dimensional ◽  
Test Facility ◽  
Turbine Stage ◽  
Cfd Simulations ◽  
Experimental Heat ◽  
Turbine Inlet ◽  
Experimental Heat Transfer ◽  
Inlet Swirl ◽  
Reduce Emissions

Swirling flows are now widely being used in modern gas turbine combustors to improve the combustion characteristics, flame stability and reduce emissions. Residual swirl at combustor exit will affect the performance of the downstream high-pressure (HP) turbine. In order to perform a detailed investigation of the effect of swirl on a full-scale HP turbine stage, a combustor swirl simulator has been designed and commissioned in the Oxford Turbine Research Facility (OTRF), previously located at QinetiQ, Farnborough UK, as the Turbine Test Facility (TTF). The swirl simulator is capable of generating an engine-representative combustor exit swirl distributions at the turbine inlet, with yaw and pitch angles of up to +/-40 degrees. The turbine test facility is an engine scale, short duration, rotating transonic turbine facility, which simulates engine representative M, Re, Tu, non-dimensional speed and gas-to-wall temperature ratio at the turbine inlet. The test turbine is a highly loaded unshrouded design (the MT1 turbine). This paper presents time-averaged experimental heat transfer measurements performed on the rotor casing surface, and on rotor blade surface at 10%, 50% and 90% span. Time-averaged rotor casing static pressure measurements are also presented. Experimental measurements with and without inlet swirl are compared. The measurements are discussed with the aid of three-dimensional steady and unsteady CFD simulations of the turbine stage. Numerical simulations were conducted using the Rolls-Royce in-house code HYDRA, with and without inlet swirl.

Effect of Aggressive Inlet Swirl on Heat Transfer and Aerodynamics in an Unshrouded Transonic HP Turbine

2012 ◽  
Vol 134 (6) ◽  
Author(s):  
Imran Qureshi ◽  
Arrigo Beretta ◽  
Kam Chana ◽  
Thomas Povey
Keyword(s):  
Heat Transfer ◽  
Three Dimensional ◽  
Test Facility ◽  
Turbine Stage ◽  
Cfd Simulations ◽  
Experimental Heat ◽  
Turbine Inlet ◽  
Experimental Heat Transfer ◽  
Inlet Swirl ◽  
Reduce Emissions

Swirling flows are now widely being used in modern gas turbine combustors to improve the combustion characteristics, flame stability, and reduce emissions. Residual swirl at the combustor exit will affect the performance of the downstream high-pressure (HP) turbine. In order to perform a detailed investigation of the effect of swirl on a full-scale HP turbine stage, a combustor swirl simulator has been designed and commissioned in the Oxford Turbine Research Facility (OTRF), previously located at QinetiQ, Farnborough UK, as the Turbine Test Facility (TTF). The swirl simulator is capable of generating engine-representative combustor exit swirl distributions at the turbine inlet, with yaw and pitch angles of up to ± 40 deg. The turbine test facility is an engine scale, short duration, rotating transonic turbine facility, which simulates the engine representative M, Re, Tu, nondimensional speed, and gas-to-wall temperature ratio at the turbine inlet. The test turbine is a highly loaded unshrouded design (the MT1 turbine). This paper presents time-averaged experimental heat transfer measurements performed on the rotor casing surface, and on the rotor blade surface at 10%, 50%, and 90% span. Time-averaged rotor casing static pressure measurements are also presented. Experimental measurements with and without inlet swirl are compared. The measurements are discussed with the aid of three-dimensional steady and unsteady CFD simulations of the turbine stage. Numerical simulations were conducted using the Rolls-Royce in-house code HYDRA, with and without inlet swirl.

The MIT Blowdown Turbine Facility

1984 ◽  
Author(s):  
A. H. Epstein ◽  
G. R. Guenette ◽  
R. J. G. Norton
Keyword(s):  
Heat Transfer ◽  
Fluid Mechanics ◽  
Short Duration ◽  
Three Dimensional ◽  
Inlet Pressure ◽  
Test Facility ◽  
Turbine Inlet ◽  
High Work

A short duration (0.4 sec) test facility, capable of testing 0.5-meter diameter, film-cooled, high work aircraft turbine stages at rigorously simulated engine conditions has been designed, constructed, and tested. The simulation capability of the facility extends up to 40 atm inlet pressure at 2500°K (4000°F) turbine inlet temperatures. The facility is intended primarily for the exploration of unsteady, three-dimensional fluid mechanics and heat transfer in modern turbine stages.

Conjugate Flow and Heat Transfer Investigation of a Turbo Charger: Part I — Numerical Results

2003 ◽  
Author(s):  
Dieter Bohn ◽  
Tom Heuer ◽  
Karsten Kusterer
Keyword(s):  
Heat Transfer ◽  
Three Dimensional ◽  
Heat Fluxes ◽  
Inlet Temperature ◽  
Three Dimensional Model ◽  
Flow And Heat Transfer ◽  
Turbine Inlet ◽  
Turbo Charger ◽  
Conjugate Calculation

In this paper a three-dimensional conjugate calculation has been performed for a passenger car turbo charger. The scope of this work is to investigate the heat fluxes in the radial compressor which can be strongly influenced by the hot turbine. As a result of this, the compressor efficiency may deteriorate. Consequently, the heat fluxes have to be taken into account for the determination of the efficiency. To overcome this problem a complex three-dimensional model has been developed. It contains the compressor, the oil cooled center housing, and the turbine. 12 operating points have been numerically simulated composed of three different turbine inlet temperatures and four different mass flows. The boundary conditions for the flow and for the outer casing were derived from experimental test data (part II of the paper). Resulting from these conjugate calculations various one-dimensional calculation specifications have been developed. They describe the heat transfer phenomena inside the compressor with the help of a Nusselt number which is a function of an artificial Reynolds number and the turbine inlet temperature.

Conjugate Flow and Heat Transfer Investigation of a Turbo Charger

2005 ◽  
Vol 127 (3) ◽  
pp. 663-669 ◽  
Author(s):  
Dieter Bohn ◽  
Tom Heuer ◽  
Karsten Kusterer
Keyword(s):  
Heat Transfer ◽  
Three Dimensional ◽  
Heat Fluxes ◽  
Inlet Temperature ◽  
Three Dimensional Model ◽  
Flow And Heat Transfer ◽  
Turbine Inlet ◽  
Turbo Charger ◽  
Conjugate Calculation

In this paper a three-dimensional conjugate calculation has been performed for a passenger car turbo charger. The scope of this work is to investigate the heat fluxes in the radial compressor, which can be strongly influenced by the hot turbine. As a result of this, the compressor efficiency may deteriorate. Consequently, the heat fluxes have to be taken into account for the determination of the efficiency. To overcome this problem a complex three-dimensional model has been developed. It contains the compressor, the oil cooled center housing, and the turbine. Twelve operating points have been numerically simulated composed of three different turbine inlet temperatures and four different mass flows. The boundary conditions for the flow and for the outer casing were derived from experimental test data (Bohn et al.). Resulting from these conjugate calculations various one-dimensional calculation specifications have been developed. They describe the heat transfer phenomena inside the compressor with the help of a Nusselt number, which is a function of an artificial Reynolds number and the turbine inlet temperature.

A Numerical Study on Conjugate Heat Transfer for Supercritical CO2 Turbine Blade With Cooling Channels

2020 ◽  
Author(s):  
Akshay Khadse ◽  
Andres Curbelo ◽  
Ladislav Vesely ◽  
Jayanta S. Kapat
Keyword(s):  
Heat Transfer ◽  
Turbine Blade ◽  
Gas Turbines ◽  
Supercritical Co2 ◽  
Conjugate Heat Transfer ◽  
Maximum Temperature ◽  
Inlet Temperature ◽  
Cooling Channels ◽  
Blade Cooling ◽  
Turbine Inlet

Abstract The first stage of turbine in a Brayton cycle faces the maximum temperature in the cycle. This maximum temperature may exceed creep temperature limit or even melting temperature of the blade material. Therefore, it becomes an absolute necessity to implement blade cooling to prevent them from structural damage. Turbine inlet temperatures for oxy-combustion supercritical CO2 (sCO2) are promised to reach blade material limit in near future foreseeing need of turbine blade cooling. Properties of sCO2 and the cycle parameters can make Reynolds number external to blade and external heat transfer coefficient to be significantly higher than those typically experience in regular gas turbines. This necessitates evaluation and rethinking of the internal cooling techniques to be adopted. The purpose of this paper is to investigate conjugate heat transfer effects within a first stage vane cascade of a sCO2 turbine. This study can help understand cooling requirements which include mass flow rate of leakage coolant sCO2 and geometry of cooling channels. Estimations can also be made if the cooling channels alone are enough for blade cooling or there is need for more cooling techniques such as film cooling, impingement cooling and trailing edge cooling. The conjugate heat transfer and aerodynamic analysis of a turbine cascade is carried out using STAR CCM+. The turbine inlet temperature of 1350K and 1775 K is considered for the study considering future potential needs. Thermo-physical properties of this mixture are given as input to the code in form of tables using REFPROP database. The blade material considered is Inconel 718.

Numerical 3-D Conjugated Heat Transfer Simulation of a First Inter-Stage Internal Cooled Thermal Barrier Coated Gas Turbine Bucket

2007 ◽  
Author(s):  
Alejandro Herna´ndez Rossette ◽  
Zdzislaw Mazur C. ◽  
Jesu´s Cordero Guridi ◽  
Eric Chumacero Polanco
Keyword(s):  
Heat Transfer ◽  
Gas Turbine ◽  
Thermal Loading ◽  
Three Dimensional ◽  
Navier Stokes ◽  
Thermal Barrier ◽  
Cfd Simulations ◽  
Temperature Changes ◽  
Heat Transfer Simulation ◽  
Conjugated Heat Transfer

As a gas turbine entry temperature (TET) increases, thermal loading on first stage blades increases too and therefore, a variety of cooling techniques and thermal barrier coatings (TBCs) are used to maintain the blade temperature within the acceptable limits. In this work a multi-block three dimensional Navier-Stokes commercial turbomachinery oriented CFD-code has been used to compute steady state conjugated heat transfer (CHT) on the blade suction and pressure coated sides of a rotating first inter-stage (nozzle and bucket) with cooling holes of a 60 MW Gas turbine. A Spallart Allmaras model was used for modeling the turbulence. Convection and radiation were modeled for a super alloy blade with and without TBC. The CFD simulations were configured with a mesh domain of nozzle and bucket inter-stage in order to predict the fluid parameters at inlet and outlet of bucket for validate with turbine inter-stage parameter data test of gas turbine manufacturer. The effects of blade surface temperature changes were simulated with both configurations coated and uncoated blades.

Measurements and Numerical Simulations of Heat Transfer and Pressure Drop in a Duct With Smooth Walls

2017 ◽  
Author(s):  
Puxuan Li ◽  
Steve J. Eckels
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Pressure Drop ◽  
Transfer Coefficient ◽  
Numerical Models ◽  
Convective Heat Transfer Coefficient ◽  
Three Dimensional ◽  
Reynolds Numbers ◽  
Inlet Temperature ◽  
Ansys Fluent

Accurate measurements of heat transfer and pressure drop play important roles in thermal designs in a variety of pipes and ducts. In this study, the convective heat transfer coefficient was measured with a semi-local surface average based on Newton’s Law of cooling. Flow and heat transfer data for different Reynolds numbers were collected and compared in a duct with smooth walls. Pressure drop was measured with a pressure transducer from OMEGA Engineering Inc. The experimental results were compared with numerical estimations generated in ANSYS Fluent. Fluent contains the broad physical modeling capabilities needed to model heat transfer and pressure drop in the duct. Thermal conduction and convection in the three-dimensional (3D) duct are simulated together. Special cares for selecting the viscosity models and the near-wall treatments are discussed. The goal of the paper is to find appropriate numerical models for simulating heat conduction, heat convection and pressure drop in the duct with different Reynolds numbers. The relationship between the heat transfer coefficient and Reynolds numbers is discussed. Heat flux and inlet temperature measured in the experiment are applied to the boundary conditions. The study provides the unique opportunity to verify the accuracy of numerical models on heat transfer and pressure drop in ANSYS Fluent.

Effect of Radiative Heat Transfer Factor on the Temperature Distribution of a First Stage Vane

2014 ◽  
Author(s):  
Hong Yin ◽  
Mingfei Li ◽  
Zhongran Chi ◽  
Jing Ren ◽  
Hongde Jiang
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Temperature Distribution ◽  
Radiative Heat Transfer ◽  
Radiative Heat ◽  
Swirling Flow ◽  
Inlet Temperature ◽  
Radiative Effect ◽  
Turbine Inlet Temperature ◽  
Turbine Inlet

As the advanced heavy-duty gas turbine develops, the turbine inlet temperature and pressure have increased quite significantly to achieve better performance. The flow and heat transfer conditions of hot components including combustor and turbine become even more extreme than ever which need corresponding aerodynamic and cooling design development. The issue of combustor-turbine interaction has been proposed as a complicated research topic. Currently the hot streak, turbulence intensity, swirling flow, radiation are the four important factors for combustor-turbine interaction research according to the literature. Especially as the turbine inlet temperature increases, the radiative heat transfer plays a more and more important role. In this paper, a first stage vane is selected for the conjugate heat transfer simulation including radiative heat transfer since it is almost impossible to identify the radiative effect in experiment. The goal is to examine the effects of radiative heat flux and temperature increment caused by radiation. Several radiative factors including the inlet radiation, gas composition, vane surface emissivity and outlet reflection are investigated. The temperature distribution and heat flux enhancement under different conditions are compared, which can provide reference to the turbine heat transfer design. The general information of radiative effect can be summarized by quantitative analysis. Results show that the temperature increases obviously when considering the radiation effect as expected. However, these factors show distinct influence on the vane temperature distribution. The inlet radiation has significant impact on the vane leading edge and pressure side. Besides the gas radiation plays quite uniform on the whole vane surface.

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