Laser Cutting of Small Diameter Holes Into Alumina Tiles: Thermal Stress Analysis

Author(s):  
B. S. Yilbas ◽  
S. S. Akhtar ◽  
C. Karatas

Laser cutting of small diameter holes in alumina tiles is carried out. Temperature and stress fields are predicted numerically using the ABAQUS finite element code. The cut sections are examined by incorporating scanning electron microscope and optical microscope. The residual stress developed in the cutting section is determined using the X-ray diffraction technique. It is found that high residual stresses are formed in the cutting section, and predictions agree well with the experimental results. The laser cut edges are found to be free from the large cracks. However, interconnected shallow cracks are observed at the hole cut surface.

2013 ◽  
Vol 747-748 ◽  
pp. 765-771 ◽  
Author(s):  
Jian Sheng Yao ◽  
Ding Zhong Tang ◽  
Xiao Guang Liu ◽  
Cheng Bo Xiao ◽  
Xin Li ◽  
...  

The interfacial reactions between ceramic moulds and DZ417G and DZ125 superalloys were investigated. The microstructure and composition of the interface region were observed by optical microscope, X-ray diffraction and scanning electron microscope with energy dispersive spectroscopy. The results showed that (Al1-xCrx)2O3solid solution phase with pink color was formed from the dissolution of Cr2O3and Al2O3and vapour phase, which was transferred to the reaction surfaces. The reaction layer thicknesses of DZ417G and DZ125 alloys were about in the range of 40-50μm. The interface reaction product between DZ417G alloy and ceramic mould was TiO2and the product between DZ125 alloy and ceramic mould was HfO2.


1985 ◽  
Vol 107 (2) ◽  
pp. 185-191 ◽  
Author(s):  
C. O. Ruud ◽  
R. N. Pangborn ◽  
P. S. DiMascio ◽  
D. J. Snoha

A unique X-ray diffraction instrument for residual stress measurement has been developed that provides for speed, ease of measurement, accuracy, and economy of surface stress measurement. Application of this instrument with a material removal technique, e.g., electropolishing, has facilitated detailed, high resolution studies of three-dimensional stress fields. This paper describes the instrumentation and techniques applied to conduct the residual stress measurement and presents maps of the residual stress data obtained for the surfaces of a heavy 2 1/4 Cr 1 Mo steel plate weldment.


Materials ◽  
2019 ◽  
Vol 12 (10) ◽  
pp. 1620
Author(s):  
Xiaomin Yuan ◽  
Haonan Zhu ◽  
Huiling Ji ◽  
Yiwei Zhang

Carbon nanotubes (CNTs), dispersed in absolute ethanol, were evenly mixed into Ti/MgH2 powders by wet milling. Then, we applied the vacuum hot-pressed sinteringmethod to the CNTs/TiMg composite materials. An optical microscope (OM), X-ray diffraction (XRD), scanning electron microscopy (SEM) with energy dispersive spectroscopy (EDS) and a field emission scanning electron microscope (FESEM) were used for the microstructure observation and phase analysis of samples. The mechanical properties were measured via the micro-vickers hardness. The results show that the main phases in the composites were Ti, Mg and C. Meanwhile, a small amount of Ti-Mg solid solution phase was also found. The cross-section morphology of the composites shows that the melted magnesium fills the grain interface during extrusion and that the composites have a better compactness.The microstructures of the composites have been greatly refined as the CNT contents increased. The structure of the composites was further refined when 0.5 wt.% CNTs were added. The fracture surface is obviously a ductile fracture. The microhardness increases obviously with the CNT content increasing. When the content of the CNTs is 1.0 wt.%, the microhardness of the composites reaches 232 HV, which is 24% higher than that of the matrix.


2012 ◽  
Vol 535-537 ◽  
pp. 280-283 ◽  
Author(s):  
Hao Ran An ◽  
Feng Shi Cai ◽  
Xue Wei Wang ◽  
Zhi Hao Yuan

Different morphology CuO nanostructures, including platelets, flower-like were simply synthesized at 350 °C controlled by droplet on hydrophobic substrate. This is a simple method which does not require any template, catalyst, or surfactant but can control the morphology of CuO from platelets to flowerlike. The morphologies are strongly dependent on the volume of droplet. Scanning electron microscopy (SEM), Optical microscope and X-ray diffraction (XRD) were used to observe the morphology, crystallinity, and chemical composition of the CuO structures. Growth mechanisms for shape selective CuO synthesis were proposed based on these results.


2011 ◽  
Vol 317-319 ◽  
pp. 429-435 ◽  
Author(s):  
Dong Ying Ju ◽  
Xin Mao Fu ◽  
Shun Na ◽  
Bing Han ◽  
Xiao Hu Deng

Water jet cavitation peening is applied to improve the strength and mechanical properties of the friction-welded joints of titanium alloys. Scanning electron microscopy observations of the microstructure of the welded joints and welded area before/after water jet cavitation peening confirm slip dislocation at the microstructure near the surface of the specimens. The residual stress on the surface of the welded joint is measured by X-ray diffraction. The results indicate the effect of peening time on the strength of compressive residual stress.


2020 ◽  
Vol 26 (6) ◽  
pp. 132-139
Author(s):  
Sahib Mohammed Mahdi ◽  
Nadia Ghadhanfer Hikmat ◽  
Dalmn Yaseen Taha

The effect of different Ti additions on the microstructure of Al-Ti alloy prepared by powder metallurgy was investigated. A certain amount of Ti (10wt%, 15wt%, and 20wt%) were added to aluminium and the tests like microhardness, density, scanning electron microscope (SEM), optical microscope (OM) and X-Ray Diffraction (XRD) were conducted to determine the influence of different Ti additives on the Al-Ti alloy properties and microstructure. The results show that the grains of α-Al changed from large grains to roughly spherical and then to small rounded grains with increasing Ti content, the micro-hardness of the alloy increases with increasing Ti, and XRD results confirm the formation of TiAl3 intermetallic compound during sintering.


2010 ◽  
Vol 62 (10) ◽  
pp. 774-777 ◽  
Author(s):  
C. Kirchlechner ◽  
K.J. Martinschitz ◽  
R. Daniel ◽  
C. Mitterer ◽  
J. Donges ◽  
...  

2010 ◽  
Vol 146-147 ◽  
pp. 499-505
Author(s):  
Yuong Chen ◽  
Yan Fei Chen ◽  
Shu Long Xiao ◽  
Jing Tian ◽  
Li Juan Xu

In this paper, a preparation method concerning ceramic moulds with zirconia coating used for the investment casting of TiAl alloys has been described. The processing technology of ceramic moulds was verified successfully using the ceramic moulds with zirconia coating prepared by recommended processing parameters. Interfacial reactions between ceramic moulds and TiAl alloys examined by OM (optical microscope), SEM (scanning electron microscopy) and XRD (X-ray diffraction) are presented in this paper. The results reveal that the thickness of interfacial reactions layer was about 20 μm.


2014 ◽  
Vol 788 ◽  
pp. 483-487 ◽  
Author(s):  
Feng Qi ◽  
Wen Ru Sun ◽  
Xin Xin ◽  
Dan Jia ◽  
Zhuang Qi Hu

The microstructure of as-cast 718 alloy after modified with Mo has been investigated by means of optical microscope (OM), scanning electron microscope (SEM) and X-ray diffraction (XRD). It was found that the dendrite arm space was widened and the interdendritic area was reduced by increasing Mo addition. And no new phase was precipitated in the modified alloys by Mo addition in the range of the present test. The addition of Mo promoted the precipitated of Laves phase, restrained the formation of δ phase, and elevated melting point of the Laves phase.


Scanning ◽  
2018 ◽  
Vol 2018 ◽  
pp. 1-7 ◽  
Author(s):  
Long Fan ◽  
Jia Li ◽  
Dawei Yan ◽  
Liping Peng ◽  
Tao Jiang ◽  
...  

A chemical vapor transport (CVT) method was implemented to grow bulk ZnO crystals. X-ray diffraction (XRD), field emission scanning electron microscopy (SEM), and optical microscope (OM) studies were carried out to characterize the surface properties of the grown crystal. The XRD result indicated the exposed solid-vapor interface of the as-grown crystal was composed of (0001) and {101-1} faces. Using SEM and OM, we observed small hexagonal pyramids and microstructures formed of crosslines on the as-grown crystal and found hexagonal thermal etching pits on the surfaces of seed crystals. The formation, evolution, and distribution mechanisms of the microstructures were investigated.


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