Aerodynamics and Heat Transfer for a Cooled One and One-Half Stage High-Pressure Turbine–Part II: Influence of Inlet Temperature Profile on Blade Row and Shroud

2011 ◽  
Vol 134 (1) ◽  
Author(s):  
R. M. Mathison ◽  
C. W. Haldeman ◽  
M. G. Dunn
Keyword(s):  
Heat Flux ◽  
Temperature Profile ◽  
Secondary Flows ◽  
Inlet Temperature ◽  
Fluid Temperature ◽  
Suction Surface ◽  
Pressure Surface ◽  
Purge Flow ◽  
Hot Streak ◽  
Gas Segregation

Heat flux measurements are presented for the uncooled blades of a one and one-half stage turbine operating at design corrected conditions with a fully cooled upstream vane row and with rotor disk cavity purge flow. This paper highlights the differences in blade heat flux and temperature caused by uniform, radial, and hot streak inlet temperature profiles. A general discussion of temperature profile migration is provided in Part I, and Part III presents data for hot streak magnitudes and alignments. The heat flux and fluid temperature measurements for the blade airfoil, platform, angel wing (near the root), and tip as well as for the stationary outer shroud are influenced by the vane inlet temperature profile. The inlet temperature profile shape can be clearly observed in the blade Stanton number measurements, with the radial and hot streak profiles showing a greater redistribution of energy than the uniform case due to secondary flows. Hot-gas segregation is observed to increase with the strength of the temperature distortion. Measurements for the hot streak profile show a segregation of higher temperature fluid to the pressure surface when compared with a uniform profile. The introduction of vane and purge cooling is found to further accentuate the flow segregation due to coolant migration to the suction surface.

Aerodynamics and Heat Transfer for a Cooled One and One-Half Stage High-Pressure Turbine: Part II—Influence of Inlet Temperature Profile on Blade Row and Shroud

2010 ◽  
Author(s):  
R. M. Mathison ◽  
C. W. Haldeman ◽  
M. G. Dunn
Keyword(s):  
Heat Flux ◽  
Temperature Profile ◽  
Secondary Flows ◽  
Inlet Temperature ◽  
Fluid Temperature ◽  
Suction Surface ◽  
Pressure Surface ◽  
Purge Flow ◽  
Hot Streak ◽  
Gas Segregation

Heat-flux measurements are presented for the un-cooled blades of a one-and-one-half stage turbine operating at design corrected conditions with a fully cooled upstream vane row and with rotor disk cavity purge flow. The paper highlights the differences in blade heat flux and temperature caused by uniform, radial, and hot streak inlet temperature profiles. A general discussion of temperature profile migration is provided in Part I, and Part III presents data for hot streak magnitudes and alignments. The heat-flux and fluid-temperature measurements for the blade airfoil, platform, angel wing (near the root), and tip as well as for the stationary outer shroud are influenced by the vane inlet temperature profile. The inlet temperature profile shape can be clearly observed in the blade Stanton Number measurements, with the radial and hot streak profiles showing a greater redistribution of energy than the uniform case due to secondary flows. Hot gas segregation is observed to increase with the strength of the temperature distortion. Measurements for the hot streak profile show a segregation of higher temperature fluid to the pressure surface when compared to a uniform profile. The introduction of vane and purge cooling is found to further accentuate the flow segregation due to coolant migration to the suction surface.

Heat-Flux Measurements for the Rotor of a Full-Stage Turbine: Part I—Time-Averaged Results

1986 ◽  
Vol 108 (1) ◽  
pp. 90-97 ◽  
Author(s):  
M. G. Dunn
Keyword(s):  
Heat Flux ◽  
Flat Plate ◽  
Guide Vane ◽  
Flow Direction ◽  
Leading Edge ◽  
Present Calculation ◽  
Suction Surface ◽  
Pressure Surface ◽  
Good Comparison ◽  
Flux Measurements

This paper describes time-averaged heat-flux distributions obtained for the blade of a Garrett TFE 731-2 hp full-stage rotating turbine. Blade measurements were obtained both with and without injection. The injected gas was supplied from a separate reservoir and was directed into the turbine gas path via nozzle guide vane (NGV) pressure surface slots located at approximately 63 percent of the wetted distance. Blade heat-flux measurements were performed for two different injection gas temperatures, Tc/T0 = 0.53 and Tc/T0 = 0.82. A shock tube is used as a short-duration source of heated air to which the turbine is subjected and thin-film gages are used to obtain the heat-flux measurements. Results are presented along the blade in the flow direction at 10, 50, and 90 percent span for both the pressure and suction surfaces. A sufficient number of measurements were obtained to also present span-wise distributions. At approximately the 50 percent span location, two contoured inserts containing closely spaced gages were installed in the blade so that the leading-edge region distribution could be resolved in detail. The blade results are compared with predictions obtained using a flat-plate technique and with predictions obtained using a version of STAN 5. The results suggest that: (1) The suction surface laminar flat-plate prediction is in reasonable agreement with the data from the stagnation point up to approximately 10 percent of the wetted distance. Beyond 10 percent, the laminar prediction falls far below the data and the turbulent flat-plate prediction falls above the data by about 60 percent. The laminar portion of the STAN 5 prediction as configured for the present calculation does not provide good comparison with the data. However, the turbulent flat-plate boundary-layer portion of STAN 5 does provide reasonably good comparison with the data. On the pressure surface, the turbulent flat-plate prediction is in good agreement with the data, but the laminar flat-plate and the STAN 5 predictions fall far low. (2) The influence of upstream NGV injection is to significantly increase the local blade heat flux in the immediate vicinity of the leading edge; i.e., up to 20 percent wetted distance on the suction surface and up to 10 percent on the pressure surface. (3) The effect on local heat flux of increasing the coolant-gas temperature was generally less than 10 percent.

Temperature Predictions and Comparison With Measurements for the Blade Leading Edge and Platform of a 1-1/2 Stage Transonic HP Turbine

2010 ◽  
Author(s):  
R. M. Mathison ◽  
M. B. Wishart ◽  
C. W. Haldeman ◽  
M. G. Dunn
Keyword(s):  
Boundary Condition ◽  
Temperature Profile ◽  
Short Duration ◽  
Computational Models ◽  
Current Model ◽  
Leading Edge ◽  
Inlet Temperature ◽  
Fluid Temperature ◽  
One Dimensional ◽  
Blade Leading Edge

A series of computational predictions generated using FINE/Turbo are compared with data to investigate implementation techniques available for predicting temperature migration through a turbine stage. The experimental results used for comparison are from a one-and-one-half stage turbine operating at design-corrected conditions in a short-duration facility. Measurements of the boundary conditions are used to set up the computational models, and the predicted temperatures are compared to measured fluid temperatures at the blade leading edge and just above the blade platform. Fluid temperature measurements have not previously been available for these locations in a transonic turbine operating at design-corrected conditions, so this represents a novel comparison. Accurate predictions for this short-duration turbine experiment require use of the iso-thermal wall boundary condition instead of an adiabatic boundary condition and accurate specification of the inlet temperature profile all the way to the wall. Predictions using the harmonic method agree with the temperatures measured for the blade leading edge from 65% to 95% span to within 1% normalized temperature data. Agreement over much of the rest of the leading edge is within 5% of the measured value. Comparisons at 5–10% span and for the blade platform show larger differences up to 10%, which indicates that the flow in this region is not fully captured by the prediction. This is not surprising since the purge cavity and platform leading edge features present in the experiment are treated as a smooth hub wall in the current simulation. This work represents a step towards the larger goal of accurately predicting surface heat-flux for the complicated environment of an operational engine as it is reproduced in a laboratory setting. The experiment upon which these computations are based includes realistic complications such as one-dimensional and two-dimensional inlet temperature profiles, a heavily film-cooled vane, and purge cooling. While the ultimate goal is to accurately handle all of these features, the current model focuses on the treatment of a subset of experiments performed for a one-dimensional radial inlet temperature profile and no cooling.

The Unsteady Effect of Passing Shocks on Pressure Surface Versus Suction Surface Heat Transfer in Film-Cooled Transonic Turbine Blades

2003 ◽  
Author(s):  
A. C. Smith ◽  
A. C. Nix ◽  
T. E. Diller ◽  
W. F. Ng
Keyword(s):  
Heat Transfer ◽  
Shock Wave ◽  
Heat Flux ◽  
Film Cooling ◽  
Turbine Blades ◽  
Surface Heat ◽  
Suction Surface ◽  
Time Resolved ◽  
Pressure Surface ◽  
Transonic Turbine

This paper documents the measurement of the unsteady effects of passing shock waves on film cooling heat transfer on both the pressure and suction surfaces of first stage transonic turbine blades with leading edge showerhead film cooling. Experiments were performed for several cooling blowing ratios with an emphasis on time-resolved pressure and heat flux measurements on the pressure surface. Results without film cooling on the pressure surface demonstrated that increases in heat flux were a result of shock heating (the increase in temperature across the shock wave) rather than shock interaction with the boundary layer or film layer. Time-resolved measurements with film cooling demonstrated that the relatively strong shock wave along the suction surface appears to retard coolant ejection there and causes excess coolant to be ejected from pressure surface holes. This actually causes a decrease in heat transfer on the pressure surface during a large portion of the shock passing event. The magnitude of the decrease is almost as large as the increase in heat transfer without film cooling. The decrease in coolant ejection from the suction surface holes did not appear to have any effects on suction surface heat transfer.

The Limit Inlet Temperature of Refrigeration Centrifugal Compressor to Avoid Phase Change

2020 ◽  
Author(s):  
Duan YaFei ◽  
Tang YongHong ◽  
Jin ZhiHong ◽  
Zou HanSen ◽  
Xi Guang
Keyword(s):  
Phase Change ◽  
Mass Flow ◽  
Centrifugal Compressor ◽  
Leading Edge ◽  
Absolute Velocity ◽  
Inlet Temperature ◽  
Suction Surface ◽  
Pressure Surface ◽  
User Friendly ◽  
Liquid Formation

Abstract From the polytropic compression work formula, we can find that the consumed polytropic work will reduce with the decrease of inlet temperature while compressing the refrigerant to the same compression ratio. However, the refrigerant may condense if the inlet temperature is low enough. Though the principle that the acceleration of fluid may result in condensation has been proved by numerical simulations and experiments, and the liquid formation inside the supercritical carbon dioxide (SCO2) centrifugal compressor has been widely studied, there is still not a user-friendly method to predict whether the inlet condition may cause liquid formation inside the compressor. The fluid flow in the space near the blade suction face of the leading edge (SNSL) is assumed to the similar flow in a converging nozzle when the mass flow is larger enough; the fluid impinges on the suction surface of blades, and the absolute velocity of fluid will not be greater than sound velocity. The fluid turns to impinge on the pressure surface with the decrease of mass flow rate, which is similar to the flow in a converging-diverging nozzle, and the maximum absolute velocity in the SNSL may be greater than the sound speed. A method is proposed to predict the lowest inlet temperature of refrigeration centrifugal compressor to avoid phase change, which is called the limit temperature. The predicted lowest temperature shares the same trend with the numerical results. The condensation will occur inside the compressor when the inlet temperature is lower than the limit inlet temperature. The lowest temperature will first increase and then decrease as the mass flow increases, which should be taken into account while designing a refrigeration centrifugal compressor or adjusting the operating condition.

Analysis on the Effect of a Non-Uniform Inlet Profile on Heat Transfer and Fluid Flow in Turbine Stages

2010 ◽  
Author(s):  
Salvadori Simone ◽  
Francesco Montomoli ◽  
Francesco Martelli ◽  
Kam S. Chana ◽  
Imran Qureshi ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Temperature Profile ◽  
Thermal Load ◽  
Thermal Loading ◽  
Radial Profile ◽  
Experimental Studies ◽  
Test Facility ◽  
Inlet Temperature ◽  
Inlet Conditions ◽  
Hot Streak

This paper presents an investigation of the aerothermal performance of a modern unshrouded high pressure (HP) aeroengine turbine subject to non-uniform inlet temperature profile. The turbine used for the study was the MT1 turbine installed in the QinetiQ Turbine Test Facility (TTF) based in Farnborough (UK). The MT1 turbine is a full scale transonic HP turbine, and is operated in the test facility at the correct non-dimensional conditions for aerodynamics and heat transfer. Datum experiments of aero-thermal performance were conducted with uniform inlet conditions. Experiments with nonuniform inlet temperature were conducted with a temperature profile that had a non-uniformity in the radial direction defined by (Tmax−Tmin)/T = 0.355, and a non-uniformity in the circumferential direction defined by (Tmax−Tmin)/T = 0.14. This corresponds to an extreme point in the engine cycle, in an engine where the non-uniformity is dominated by the radial distribution. Accurate experimental area surveys of the turbine inlet and exit flows were conducted, and detailed heat transfer measurements were obtained on the blade surfaces and end-walls. These results are analysed with the unsteady numerical data obtained using the in-house HybFlow code developed at the University of Firenze. Two particular aspects are highlighted in the discussion: prediction confidence for state of the art computational fluid dynamics (CFD) and impact of real conditions on stator-rotor thermal loading. The efficiency value obtained with the numerical analysis is compared with the experimental data and a 0.8% difference is found and discussed. A study of the flow field influence on the blade thermal load has also been detailed. It is shown that the hot streak migration mainly affects the rotor pressure side from 20% to 70% of the span, where the Nusselt number increases by a factor of 60% with respect to the uniform case. Furthermore, in this work it has been found that a nonuniform temperature distribution is beneficial for the rotor tip, contrary to the results found in the open literature. Although the hot streak is affected by the pressure gradient across the tip gap, the radial profile (which dominates the temperature profile being considered) is not fully mixed out in passing through the HP stage, and contributes significantly to cooling the turbine casing. A design approach not taking into account these effects will underestimate to rotor life near the tip and the thermal load at mid-span. The temperature profile that has been used in both the experiments and CFD is the first simulation of an extreme cycle point (more than twice the magnitude of distortion all previous experimental studies): it represents an engine-take-off condition combined with the full combustor cooling. The research was part of the EU funded TATEF2 (Turbine Aero-Thermal External Flows 2) programme.

Tip Clearance Effects on Inlet Hot Streak Migration Characteristics in High Pressure Stage of a Vaneless Counter-Rotating Turbine

2009 ◽  
Vol 132 (1) ◽  
Author(s):  
Zhao Qingjun ◽  
Du Jianyi ◽  
Wang Huishe ◽  
Zhao Xiaolu ◽  
Xu Jianzhong
Keyword(s):  
High Pressure ◽  
Low Pressure ◽  
Turbine Rotor ◽  
Tip Clearance ◽  
Leakage Flow ◽  
Suction Surface ◽  
Pressure Surface ◽  
Low Pressure Turbine ◽  
High Pressure Stage ◽  
Hot Streak

In this paper, three-dimensional multiblade row unsteady Navier–Stokes simulations at a hot streak temperature ratio of 2.0 have been performed to reveal the effects of rotor tip clearance on the inlet hot streak migration characteristics in high pressure stage of a vaneless counter-rotating turbine. The numerical results indicate that the migration characteristics of the hot streak in the high pressure turbine rotor are dominated by the combined effects of secondary flow, buoyancy, and leakage flow in the rotor tip clearance. The leakage flow trends to drive the hotter fluid toward the blade tip on the pressure surface and to the hub on the suction surface. Under the effect of the leakage flow, even partial hotter fluid near the pressure surface is also driven to the rotor suction surface through the tip clearance. Compared with the case without rotor tip clearance, the heat load of the high pressure turbine rotor is intensified due to the effects of the leakage flow. And the results indicate that the leakage flow effects trend to increase the low pressure turbine rotor inlet temperature at the tip region. The air flow with higher temperature at the tip region of the low pressure turbine rotor inlet will affect the flow and heat transfer characteristics in the downstream low pressure turbine.

History of Short-Duration Measurement Programs Related to Gas Turbine Heat Transfer, Aerodynamics, and Aeroperformance at Calspan and OSU

2013 ◽  
Author(s):  
Michael Dunn ◽  
Randall Mathison
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Gas Turbine ◽  
Short Duration ◽  
Forced Response ◽  
Experimental Techniques ◽  
Experimental Program ◽  
Inlet Temperature ◽  
Wide Range ◽  
Purge Flow

Short-duration facilities have been used for the past thirty-five years to obtain measurements of heat transfer, aerodynamic loading, vibratory response, film-cooling influence, purge flow migration, and aeroperformance for full-stage high-pressure turbines operating at design corrected conditions of flow function, corrected speed, and stage pressure ratio. This paper traces the development of experimental techniques now in use at The Ohio State University (OSU) Gas Turbine Laboratory (GTL) from initial work in this area at the Cornell Aeronautical Laboratory (CAL, later to become Calspan) in 1975 through to the present. It is intended to summarize the wide range of research that can be performed with a short-duration facility and highlight the types of measurements that are possible. Beginning with heat-flux measurements for the vane and blade of a Garrett TFE 731-2 HP turbine stage with vane pressure-surface slot cooling, the challenge of each experimental program has been to provide data to aid turbine designers in understanding the relevant flow physics and help drive the advancement of predictive techniques. Through many different programs, this has involved collaborators at a variety of companies and experiments performed with turbine stages from Garrett, Allison, Teledyne, Pratt and Whitney, General Electric Aviation, Rocketdyne, Westinghouse, and Honeywell. The Vane/Blade Interaction measurement and CFD program, which ran from the early eighties until 2000, provided a particularly good example of what can be achieved when experimentalists and computational specialists collaborate closely. Before conclusion of this program in 2000, the heat-flux and pressure measurements made for this transonic turbine operated with and without vane trailing edge cooling flow were analyzed and compared to predictive codes in conjunction with engineers at Allison, United Technologies Research Center, Pratt and Whitney, and GE Aviation in jointly published papers. When the group moved to OSU in 1995 along with the facility used at Calspan, refined techniques were needed to meet new research challenges such as investigating blade damping and forced response, measuring aeroperformance for different configurations, and preparing for advanced cooling experiments that introduced complicating features of an actual engine to further challenge computational predictions. This required conversion of the test-gas heating method from a shock-tunnel approach to a blowdown approach using a combustor emulator to also create inlet temperature profiles, the development of instrumentation techniques to work with a thin-walled airfoil with backside cooling, and the adoption of experimental techniques that could be used to successfully operate fully cooled turbine stages (vane row cooled, blade row cooled, and proper cavity purge flow provided). Further, it was necessary to develop techniques for measuring the aeroperformance of these fully cooled machines.

Perspective: Fluid Dynamics and Performance of Automotive Torque Converters: An Assessment

1996 ◽  
Vol 118 (4) ◽  
pp. 665-676 ◽  
Author(s):  
T. W. von Backstro¨m ◽  
B. Lakshminarayana
Keyword(s):  
Measurement Techniques ◽  
Torque Converter ◽  
Fast Response ◽  
Secondary Flows ◽  
Experimental Investigations ◽  
Meridional Plane ◽  
Suction Surface ◽  
Pressure Surface ◽  
Torque Converters ◽  
Pump Inlet

Experimental investigations by various groups over the past decade have uncovered the main features of the flow in hydraulic torque converters. Measurement techniques include laser and hot wire velocimetry, fast response and conventional five-hole probes, and blade and wall static pressure measurement. In both the pump and turbine, the through flow velocity is high near the pressure surface shell corner while the flow in the suction surface core corner is highly turbulent and may be separated and reversed. The position of the stator in a passage curved in the meridional plane leads to secondary flow and low velocities at the core near the pump inlet. Velocity gradients coupled with flow turning and rotor rotation lead to strong secondary flows. By using data from a combination of measurement techniques, torque converter torque, power and efficiency are calculated, and the effect of element efficiency on overall efficiency is demonstrated. It is concluded that design methods should be developed that allow for nonuniform velocity profiles, flow separation, secondary circulation and interaction effects between elements.

Tip Clearance Effects on Inlet Hot Streaks Migration Characteristics in High Pressure Stage of a Vaneless Counter-Rotating Turbine

2008 ◽  
Author(s):  
Qingjun Zhao ◽  
Jianyi Du ◽  
Huishe Wang ◽  
Xiaolu Zhao ◽  
Jianzhong Xu
Keyword(s):  
High Pressure ◽  
Turbine Rotor ◽  
Tip Clearance ◽  
Leakage Flow ◽  
High Pressure Turbine ◽  
Suction Surface ◽  
Pressure Surface ◽  
Low Pressure Turbine ◽  
Turbine Stator ◽  
Hot Streak

In this paper, three-dimensional multiblade row unsteady Navier-Stokes simulations at a hot streak temperature ratio of 2.0 have been performed to reveal the effects of rotor tip clearance on the inlet hot streak migration characteristics in high pressure stage of a Vaneless Counter-Rotating Turbine. The hot streak is circular in shape with a diameter equal to 25% of the high pressure turbine stator span. The hot streak center is located at 50% of the span and the leading edge of the high pressure turbine stator. The tip clearance size studied in this paper is 2.0mm (2.594% high pressure turbine rotor height). The numerical results indicate that the hot streak mixes with the high pressure turbine stator wake and convects towards the high pressure turbine rotor blade surface. Most of hotter fluid migrates to the pressure surface of the high pressure turbine rotor. Only a few of hotter fluid rounds the leading edge of the high pressure turbine rotor and migrates to the suction surface. The migration characteristics of the hot streak in the high pressure turbine rotor are dominated by the combined effects of secondary flow, buoyancy and leakage flow in the rotor tip clearance. The leakage flow trends to drive the hotter fluid towards the blade tip on the pressure surface and to the hub on the suction surface. Under the effect of the leakage flow, even partial hotter fluid near the pressure surface is also driven to the rotor suction surface through the tip clearance. Compared with the case without rotor tip clearance, the heat load of the high pressure turbine rotor is intensified due to the effects of the leakage flow. And the results indicate that the leakage flow effects trend to increase the low pressure turbine rotor inlet temperature at the tip region. The air flow with higher temperature at the tip region of the low pressure turbine rotor inlet will affect the flow and heat transfer characteristics in the downstream low pressure turbine.

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