Tip Clearance Effects on Inlet Hot Streak Migration Characteristics in High Pressure Stage of a Vaneless Counter-Rotating Turbine

2009 ◽  
Vol 132 (1) ◽  
Author(s):  
Zhao Qingjun ◽  
Du Jianyi ◽  
Wang Huishe ◽  
Zhao Xiaolu ◽  
Xu Jianzhong
Keyword(s):  
High Pressure ◽  
Low Pressure ◽  
Turbine Rotor ◽  
Tip Clearance ◽  
Leakage Flow ◽  
Suction Surface ◽  
Pressure Surface ◽  
Low Pressure Turbine ◽  
High Pressure Stage ◽  
Hot Streak

In this paper, three-dimensional multiblade row unsteady Navier–Stokes simulations at a hot streak temperature ratio of 2.0 have been performed to reveal the effects of rotor tip clearance on the inlet hot streak migration characteristics in high pressure stage of a vaneless counter-rotating turbine. The numerical results indicate that the migration characteristics of the hot streak in the high pressure turbine rotor are dominated by the combined effects of secondary flow, buoyancy, and leakage flow in the rotor tip clearance. The leakage flow trends to drive the hotter fluid toward the blade tip on the pressure surface and to the hub on the suction surface. Under the effect of the leakage flow, even partial hotter fluid near the pressure surface is also driven to the rotor suction surface through the tip clearance. Compared with the case without rotor tip clearance, the heat load of the high pressure turbine rotor is intensified due to the effects of the leakage flow. And the results indicate that the leakage flow effects trend to increase the low pressure turbine rotor inlet temperature at the tip region. The air flow with higher temperature at the tip region of the low pressure turbine rotor inlet will affect the flow and heat transfer characteristics in the downstream low pressure turbine.

Tip Clearance Effects on Inlet Hot Streaks Migration Characteristics in High Pressure Stage of a Vaneless Counter-Rotating Turbine

2008 ◽  
Author(s):  
Qingjun Zhao ◽  
Jianyi Du ◽  
Huishe Wang ◽  
Xiaolu Zhao ◽  
Jianzhong Xu
Keyword(s):  
High Pressure ◽  
Turbine Rotor ◽  
Tip Clearance ◽  
Leakage Flow ◽  
High Pressure Turbine ◽  
Suction Surface ◽  
Pressure Surface ◽  
Low Pressure Turbine ◽  
Turbine Stator ◽  
Hot Streak

In this paper, three-dimensional multiblade row unsteady Navier-Stokes simulations at a hot streak temperature ratio of 2.0 have been performed to reveal the effects of rotor tip clearance on the inlet hot streak migration characteristics in high pressure stage of a Vaneless Counter-Rotating Turbine. The hot streak is circular in shape with a diameter equal to 25% of the high pressure turbine stator span. The hot streak center is located at 50% of the span and the leading edge of the high pressure turbine stator. The tip clearance size studied in this paper is 2.0mm (2.594% high pressure turbine rotor height). The numerical results indicate that the hot streak mixes with the high pressure turbine stator wake and convects towards the high pressure turbine rotor blade surface. Most of hotter fluid migrates to the pressure surface of the high pressure turbine rotor. Only a few of hotter fluid rounds the leading edge of the high pressure turbine rotor and migrates to the suction surface. The migration characteristics of the hot streak in the high pressure turbine rotor are dominated by the combined effects of secondary flow, buoyancy and leakage flow in the rotor tip clearance. The leakage flow trends to drive the hotter fluid towards the blade tip on the pressure surface and to the hub on the suction surface. Under the effect of the leakage flow, even partial hotter fluid near the pressure surface is also driven to the rotor suction surface through the tip clearance. Compared with the case without rotor tip clearance, the heat load of the high pressure turbine rotor is intensified due to the effects of the leakage flow. And the results indicate that the leakage flow effects trend to increase the low pressure turbine rotor inlet temperature at the tip region. The air flow with higher temperature at the tip region of the low pressure turbine rotor inlet will affect the flow and heat transfer characteristics in the downstream low pressure turbine.

Influence of Hot Streak Temperature Ratio on Low Pressure Stage of a Vaneless Counter-Rotating Turbine

2007 ◽  
Author(s):  
Qingjun Zhao ◽  
Fei Tang ◽  
Huishe Wang ◽  
Jianyi Du ◽  
Xiaolu Zhao ◽  
...  
Keyword(s):  
Shock Wave ◽  
High Pressure ◽  
Secondary Flow ◽  
Low Pressure ◽  
Turbine Rotor ◽  
Temperature Ratio ◽  
High Pressure Turbine ◽  
Pressure Stage ◽  
Low Pressure Turbine ◽  
Hot Streak

In order to explore the influence of hot streak temperature ratio on low pressure stage of a Vaneless Counter-Rotating Turbine, three-dimensional multiblade row unsteady Navier-Stokes simulations have been performed. The predicted results show that hot streaks are not mixed out by the time they reach the exit of the high pressure turbine rotor. The separation of colder and hotter fluids is observed at the inlet of the low pressure turbine rotor. After making interactions with the inner-extending shock wave and outer-extending shock wave in the high pressure turbine rotor, the hotter fluid migrates towards the pressure surface of the low pressure turbine rotor, and the most of colder fluid migrates to the suction surface of the low pressure turbine rotor. The migrating characteristics of the hot streaks are predominated by the secondary flow in the low pressure turbine rotor. The effect of buoyancy on the hotter fluid is very weak in the low pressure turbine rotor. The results also indicate that the secondary flow intensifies in the low pressure turbine rotor when the hot streak temperature ratio is increased. The effects of the hot streak temperature ratio on the relative Mach number and the relative flow angle at the inlet of the low pressure turbine rotor are very remarkable. The isentropic efficiency of the Vaneless Counter-Rotating Turbine decreases as the hot streak temperature ratio is increased.

Influence of Hot Streak Temperature Ratio on Low Pressure Stage of a Vaneless Counter-Rotating Turbine

2008 ◽  
Vol 130 (3) ◽  
Author(s):  
Zhao Qingjun ◽  
Tang Fei ◽  
Wang Huishe ◽  
Du Jianyi ◽  
Zhao Xiaolu ◽  
...  
Keyword(s):  
High Pressure ◽  
Secondary Flow ◽  
Low Pressure ◽  
Turbine Rotor ◽  
Temperature Ratio ◽  
High Pressure Turbine ◽  
Flow Angle ◽  
Pressure Stage ◽  
Low Pressure Turbine ◽  
Hot Streak

In order to explore the influence of hot streak temperature ratio on the low pressure stage of a vaneless counter-rotating turbine, three-dimensional multiblade row unsteady Navier–Stokes simulations have been performed. The predicted results show that hot streaks are not mixed out by the time they reach the exit of the high pressure turbine rotor. The separation of colder and hotter fluids is observed at the inlet of the low pressure turbine rotor. After making interactions with the inner-extending and outer-extending shock waves in the high pressure turbine rotor, the hotter fluid migrates toward the pressure surface of the low pressure turbine rotor, and most of the colder fluid migrates to the suction surface of the low pressure turbine rotor. The migrating characteristics of the hot streaks are dominated by the secondary flow in the low pressure turbine rotor. The results also indicate that the secondary flow intensifies in the low pressure turbine rotor when the hot streak temperature ratio is increased. The effects of the hot streak temperature ratio on the relative flow angle at the inlet of the low pressure turbine rotor are very remarkable. The isentropic efficiency of the vaneless counter-rotating turbine decreases as the hot streak temperature ratio is increased.

Aerodynamic Effects of an Unshrouded Low Pressure Turbine on a Low Aspect Ratio Exit Guide Vane

2012 ◽  
Author(s):  
Thorsten Selic ◽  
Davide Lengani ◽  
Andreas Marn ◽  
Franz Heitmeir
Keyword(s):  
Aspect Ratio ◽  
Guide Vane ◽  
Low Pressure ◽  
Tip Clearance ◽  
Pressure Probe ◽  
Model Parameters ◽  
Leakage Flow ◽  
Low Pressure Turbine ◽  
Low Aspect Ratio ◽  
The Impact

This paper presents the effects of an unshrouded low pressure turbine (LPT) onto the following exit guide vane row (EGV). The measurement results were obtained in the subsonic test turbine facility at Graz University of Technology by means of a fast response pressure probe in planes downstream of the rotor as well as oil flow visualisation. The test rig was designed in cooperation with MTU Aero Engines and represents the last 1.5 stages of a commercial aero engine. Considerable efforts were put into the adjustment of all relevant model parameters to reproduce the full scale LPT situation. Different tip clearances were evaluated by means of CFD obtained using a commercial Navier-Stokes code and validated with experimental results. The goal is to evaluate the effect of the varying leakage flow on the flow in the low aspect ratio EGV. Special attention is given to the impact on the development of secondary flows as well as the flow structures downstream of the EGV. The effect of the leakage flow causes a change of the flow structure of the EGV, particularly losses. Considering the largest investigated tip-clearance, the losses increased by 71% when compared to a zero-leakage case.

Numerical Investigation of the Effect of Tip Leakage Flow on an Aggressive S-Shaped Intermediate Turbine Duct

2009 ◽  
Author(s):  
W. Sanz ◽  
M. Kelterer ◽  
R. Pecnik ◽  
A. Marn ◽  
E. Go¨ttlich
Keyword(s):  
High Pressure ◽  
Low Pressure ◽  
Leakage Flow ◽  
Tip Leakage Flow ◽  
High Pressure Turbine ◽  
Tip Leakage ◽  
Intermediate Turbine Duct ◽  
Low Pressure Turbine ◽  
High Diffusion ◽  
Gap Height

The demand of a further increased bypass ratio of aero engines will lead to low pressure turbines with larger diameters which rotate at lower speed. Therefore, it is necessary to guide the flow leaving the high pressure turbine to the low pressure turbine at a larger diameter without any loss generating separation or flow disturbances. Due to costs and weight this intermediate turbine duct has to be as short as possible. This leads to an aggressive (high diffusion) S-shaped duct geometry. In order to investigate the influence of the blade tip gap height of a preceding rotor on such a high-diffusion duct flow a detailed measurement campaign in the Transonic Test Turbine Facility at Graz University of Technology has been performed. A high diffusion intermediate duct is arranged downstream a high-pressure turbine stage providing an exit Mach number of about 0.6 and a swirl angle of −15 degrees (counter swirl). A low-pressure vane row is located at the end of the duct and represents the counter rotating low pressure turbine at larger diameter. At the ASME 2007, results of these investigations were presented for two different tip gap heights of 1.5% span (0.8 mm) and 2.4% span (1.3 mm). In order to better understand the flow phenomena observed in the intermediate duct a detailed numerical study is conducted. The unsteady flow through the whole configuration is simulated for both gap heights as well as for a rotor with zero gap height. The unsteady data are compared at the stage exit and inside the duct to study the flow physics. The calculation of the zero gap height configuration allows to determine the influence of the tip leakage flow of the preceding rotor on the intermediate turbine duct. It turns out that for this aggressive duct the tip leakage flow has a very positive effect on the pressure recovery.

Numerical Investigation of Contrasting Flow Physics in Different Zones of a High-Lift Low-Pressure Turbine Blade

2015 ◽  
Vol 138 (1) ◽  
Author(s):  
Jiahuan Cui ◽  
V. Nagabhushana Rao ◽  
Paul Tucker
Keyword(s):  
Boundary Layer ◽  
Turbine Blade ◽  
Low Pressure ◽  
The State ◽  
Suction Surface ◽  
Flow Physics ◽  
Pressure Surface ◽  
Low Pressure Turbine ◽  
Flow Features ◽  
The Impact

Using a range of high-fidelity large eddy simulations (LES), the contrasting flow physics on the suction surface, pressure surface, and endwalls of a low-pressure turbine (LPT) blade (T106A) was studied. The current paper attempts to provide an improved understanding of the flow physics over these three zones under the influence of different inflow boundary conditions. These include: (a) the effect of wakes at low and high turbulence intensity on the flow at midspan and (b) the impact of the state of the incoming boundary layer on endwall flow features. On the suction surface, the pressure fluctuations on the aft portion significantly reduced at high freestream turbulence (FST). The instantaneous flow features revealed that this reduction at high FST (HF) is due to the dominance of “streak-based” transition over the “Kelvin–Helmholtz” (KH) based transition. Also, the transition mechanisms observed over the turbine blade were largely similar to those on a flat plate subjected to pressure gradients. On pressure surface, elongated vortices were observed at low FST (LF). The possibility of the coexistence of both the Görtler instability and the severe straining of the wakes in the formation of these elongated vortices was suggested. While this was true for the cases under low turbulence levels, the elongated vortices vanished at higher levels of background turbulence. At endwalls, the effect of the state of the incoming boundary layer on flow features has been demonstrated. The loss cores corresponding to the passage vortex and trailing shed vortex were moved farther from the endwall with a turbulent boundary layer (TBL) when compared to an incoming laminar boundary layer (LBL). Multiple horse-shoe vortices, which constantly moved toward the leading edge due to a low-frequency unstable mechanism, were captured.

Pressure Surface Separations in Low Pressure Turbines: Part 2 of 2 — Interactions With the Secondary Flow

2001 ◽  
Author(s):  
Michael J. Brear ◽  
Howard P. Hodson ◽  
Paloma Gonzalez ◽  
Neil W. Harvey
Keyword(s):  
Secondary Flow ◽  
Turbine Blades ◽  
Low Pressure ◽  
Secondary Flows ◽  
Suction Surface ◽  
Linear Cascade ◽  
Surface Separation ◽  
Pressure Surface ◽  
Low Pressure Turbine ◽  
Turbine Design

This paper describes a study of the interaction between the pressure surface separation and the secondary flow on low pressure turbine blades. It is found that this interaction can significantly affect the strength of the secondary flow and the loss that it creates. Experimental and numerical techniques are used to study the secondary flow in a family of four low pressure turbine blades in linear cascade. These blades are typical of current designs, share the same suction surface and pitch, but have differing pressure surfaces. A mechanism for the interaction between the pressure surface separation and the secondary flow is proposed and is used to explain the variations in the secondary flows of the four blades. This mechanism is based on simple dynamical secondary flow concepts and is similar to the aft-loading argument commonly used in modern turbine design.

Numerical Investigation of Contrasting Flow Physics in Different Zones of a High-Lift Low Pressure Turbine Blade

2015 ◽  
Author(s):  
J. Cui ◽  
V. Nagabhushana Rao ◽  
P. G. Tucker
Keyword(s):  
Boundary Layer ◽  
Turbine Blade ◽  
Low Pressure ◽  
The State ◽  
Suction Surface ◽  
Flow Physics ◽  
Pressure Surface ◽  
Low Pressure Turbine ◽  
Flow Features ◽  
The Impact

Using a range of high fidelity large eddy simulations, the contrasting flow physics on the suction surface, pressure surface and endwalls of a low pressure turbine blade (T106A) was studied. The current paper attempts to provide an improved understanding of the flow physics over these three zones under the influence of different inflow boundary conditions. These include: (a) the effect of wakes at low and high turbulence intensity on the flow at mid-span and (b) the impact of the state of the incoming boundary layer on endwall flow features. On the suction surface, the pressure fluctuations on the aft portion significantly reduced at high Free-Stream Turbulence (FST). The instantaneous flow features revealed that this reduction at high FST is due to the dominance of ‘streak-based’ transition over the ‘Kelvin-Helmholtz’ based transition. Also, the transition mechanisms observed over the turbine blade were largely similar to those on a flat plate subjected to pressure gradients. On pressure surface, elongated vortices were observed at low FST. The possibility of the co-existence of both the Görtler instability and the severe straining of the wakes in the formation of these elongated vortices was suggested. While this was true for the cases under low turbulence levels, the elongated vortices vanished at higher levels of background turbulence. At endwalls, the effect of the state of the incoming boundary layer on flow features has been demonstrated. The loss cores corresponding to the passage vortex and trailing shed vortex were moved farther from the endwall with a turbulent boundary layer when compared to an incoming laminar boundary layer. Multiple horse-shoe vortices, which constantly moved towards the leading edge due to a low-frequency unstable mechanism, were captured.

Unsteady flow mechanism of the integrated aggressive inter-turbine duct in low Reynolds number condition

2020 ◽  
Vol 234 (9) ◽  
pp. 1507-1517
Author(s):  
Hongrui Liu ◽  
Jun Liu ◽  
Qiang Du ◽  
Guang Liu ◽  
Pei Wang
Keyword(s):  
Boundary Layer ◽  
Reynolds Number ◽  
Unsteady Flow ◽  
Low Reynolds Number ◽  
Low Pressure ◽  
Tip Clearance ◽  
Surface Boundary ◽  
Suction Surface ◽  
Low Pressure Turbine ◽  
Low Reynolds

Aggressive inter-turbine duct, which has ultra-high bypass ratio and ultra-short axial length, is widely applied in the modern turbofan engine because it can reduce engine weight and improve low-pressure rotor dynamic characteristics. However, the aggressive inter-turbine duct that has swirling flow, wake, shock, and tip clearance leakage flow of upstream high-pressure turbine, and even has structs in its flow channel, is liable to separate, especially in high-altitude low Reynolds number (Re) condition. In addition, its downstream low-pressure turbine is on the edge of separation too. In this paper, an integrated aggressive inter-turbine duct embedded with wide-chord low-pressure turbine nozzle is adopted to eliminate the aggressive inter-turbine duct's end-wall separation. Since there are many studies on suppressing the blade suction surface's separation by upstream wake, in this study inherent wake is utilized to suppress the boundary layer separation on low-pressure turbine nozzle's suction surface in the integrated aggressive inter-turbine duct. The paper studies the unsteady flow mechanisms of the integrated aggressive inter-turbine duct (especially the separation and transition mechanisms of low-pressure turbine nozzle's suction surface boundary layer) by the computatioinal simulation method.

Sign in / Sign up

Export Citation Format

Share Document