Design Method of Double Ball Artifact for Use in Evaluating the Accuracy of a Gear-Measuring Instrument

2010 ◽  
Vol 132 (7) ◽  
Author(s):  
Masaharu Komori ◽  
Fumi Takeoka ◽  
Koshi Kondo ◽  
Yohan Kondo ◽  
Toshiyuki Takatsuji ◽  
...  
Keyword(s):  
Measurement Accuracy ◽  
Design Method ◽  
Profile Measurement ◽  
Measuring Instrument ◽  
Precision Evaluation ◽  
Geometrical Form ◽  
Mechanical Devices ◽  
Tooth Flank ◽  
Form Deviation

Vibration of gears is a serious problem in mechanical devices. The characteristics of these vibrations are strongly affected by tooth flank form deviation of micrometer or submicrometer order. The quality of manufactured gears is controlled by a gear-measuring instrument. The accuracy of the profile measurement by such an instrument is evaluated using a master gear or an involute artifact. However, it is difficult to manufacture gears with high accuracy because the involute is a complicated geometrical form. To solve this problem, the double ball artifact (DBA) has been proposed as a means to evaluate the profile measurement accuracy. The application of the DBA requires a DBA design method so that the DBA can be applied to a wide variety of gear dimensions in the industrial field and can realize high-precision evaluation. In the present study, a design method is proposed for the DBA, and the dimensions, tolerance, and material of the DBA are determined. A DBA is designed and manufactured according to the proposed design method and the effectiveness of the manufactured DBA is verified experimentally using a gear-measuring instrument.

Artifact Design and Measurement Error Analysis in the Evaluation of Lead Measurement Accuracy of Helical Gear Using Wedge Artifact

2010 ◽  
Vol 132 (7) ◽  
Author(s):  
Masaharu Komori ◽  
Fumi Takeoka ◽  
Aizoh Kubo ◽  
Kazuhiko Okamoto ◽  
Sonko Osawa ◽  
...  
Keyword(s):  
Evaluation Method ◽  
Plane Surface ◽  
Design Method ◽  
Measuring Instrument ◽  
Setting Error ◽  
Geometrical Form ◽  
Measurement Experiment ◽  
Mechanical Devices ◽  
Tooth Flank ◽  
Artifact Design

The reduction in the vibration and noise of gears is an important issue in mechanical devices such as vehicles and wind turbines. The characteristics of the vibration and noise of gears are markedly affected by deviations of the tooth flank form of micrometer order; therefore, strict quality control of the tooth flank form is required. The accuracy of the lead measurement for a gear-measuring instrument is usually evaluated using a helicoid artifact. However, it is difficult to manufacture it with high accuracy because the helix is a complicated geometrical form. To solve this problem, a method of evaluating a gear-measuring instrument using a wedge artifact, which includes a highly precise plane surface, has been proposed. In this research, to put the wedge artifact into practice, a design method of the wedge artifact is developed. In addition, the effects of the measuring condition and the setting error of the wedge artifact on the measurement result are investigated. The uncertainty for the evaluation method using a wedge artifact is assessed by a measurement experiment and simulation.

Research on Tooth Profile Deviations Measurement Method Based on the Optical Image Measuring Instrument

2013 ◽  
Vol 712-715 ◽  
pp. 1979-1982 ◽  
Author(s):  
Qing Hai Wang ◽  
Feng Xia Zhao
Keyword(s):  
Mathematical Models ◽  
Measurement Method ◽  
Tooth Profile ◽  
Optical Image ◽  
New Method ◽  
Profile Measurement ◽  
Measuring Instrument ◽  
Profile Deviation ◽  
Form Deviation ◽  
Fitting Error

To resolve the problems of small module gear measurement with traditional methods, a new method for measuring the tooth profile deviations of small module gear using the optical image measuring instrument is put forward. According to the ISO 1328-1, the mathematical models of total profile deviation, profile form deviation and profile slope deviation are proposed. The involute profile measurement schemes are given. The results show that tooth profile coordinate values of small module gear can be measured automatically and effectively with the optical image measuring instrument, and the provided method has higher precision of getting measuring points and less fitting error of tooth profile.

Design of Laser Interferometric Measuring Device of Involute Profile

2008 ◽  
Vol 130 (5) ◽  
Author(s):  
Fumi Takeoka ◽  
Masaharu Komori ◽  
Aizoh Kubo ◽  
Hiroshige Fujio ◽  
Shigeaki Taniyama ◽  
...  
Keyword(s):  
Precise Measurement ◽  
Laser Interferometer ◽  
Direct Method ◽  
Surface Condition ◽  
Measuring Device ◽  
Tooth Flank ◽  
Form Deviation ◽  
Laser Interferometric ◽  
A Direct Method

The vibration and noise of gears is one of the serious problems for devices, such as vehicles and wind turbines. The characteristics of the vibration and noise of gears are considerably affected by the tooth flank form deviation of micrometer order. The quality of product gears is controlled using a gear measuring instrument and calibrated with an involute artifact. However, the conventional calibration of the involute artifact cannot achieve a sufficient accuracy. In this report, a direct method of measuring the involute artifact using a laser interferometer is proposed. Fundamental experiments are carried out, in which the effects of the surface condition of the measured object and the effect of the driving of the artifact are investigated. It is confirmed that the proposed method enables the measurement of the detailed form of an involute tooth flank and has the potential of accomplishing a highly precise measurement of an involute artifact.

COMPARATIVE PERFORMANCE EVALUATION OF PMB and CRMB WITH PARTIAL REPLACEMENT OF BITUMEN (VG-30) USING MARSHALL MIX DESIGN METHOD-A REVIEW

2018 ◽  
Vol 5 (02) ◽  
Author(s):  
N. SATHEESHKANNA
Keyword(s):  
Performance Evaluation ◽  
Design Method ◽  
Mix Design ◽  
Partial Replacement ◽  
Comparative Performance

Waste generated from industries and from various places around us not only contains rubber or plastics but contains lot many harmful pollutants whichare hazardous if disposed continuously in open and leftto degrade in our environment.Our project aims to study properties of different materials which may help in utilising the waste as well as improve the quality of roads and make them efficient, stable, durable and long lasting. Some of the materials that we have studied and considered to be tested in the partial replacement of bitumen are PMB and CRMB.

Research on the Optimal Design Method of the Main Components for the Wheelchair Pickup

2013 ◽  
Vol 791-793 ◽  
pp. 799-802
Author(s):  
Ya Ping Wang ◽  
H.R. Shi ◽  
L. Gao ◽  
Z. Wang ◽  
X.Y. Jia ◽  
...  
Keyword(s):  
Parametric Design ◽  
Design Method ◽  
Basic Function ◽  
Design Parameters ◽  
Algorithm Optimization ◽  
Optimization Analysis ◽  
Research Designs ◽  
Optimal Design Method ◽  
Main Components

With the increasing of the aging of population all over the world, and With the inconvenience coming from diseases and damage, there will be more and more people using the wheelchair as a tool for transport. When it cant be short of the wheelchair in the daily life, the addition of the function will bring the elevation of the quality of life for the unfortunate. Staring with this purpose, the research designs a pickup with planetary bevel gear for the wheelchair. After determining the basic function of the wheelchair aids, the study determines the design parameters by using the knowledge of parametric design and completes the model for the system with Pro/E, on the other hand, it completes key components optimization analysis which is based on genetic algorithm optimization.

Testing the Accuracy of Surface Roughness Measurements Carried out with a Portable Profilometer

2015 ◽  
Vol 637 ◽  
pp. 69-73 ◽  
Author(s):  
Krzysztof Stępień
Keyword(s):  
Surface Roughness ◽  
Measurement Accuracy ◽  
Environmental Changes ◽  
Experimental Tests ◽  
Evaluation Procedure ◽  
Human Errors ◽  
Modern Manufacturing ◽  
Machine Parts ◽  
Roughness Measurements

Surface roughness is a factor that has a vital influence on overall quality of machine parts. This is the reason why proper measurements of surface roughness are a matter of great importance in modern manufacturing technology. Nowadays portable profilometers are common instruments to be used under industrial conditions. Measurements with such instruments can be affected by numerous factors, for example environmental changes, human errors of an operator, etc. This paper discusses problem of an evaluation of measurement accuracy of portable profilometers. It also describes the evaluation procedure and presents results experimental tests.

Analysis of the Test Method of Quartz Glass Optical Homogeneity

2017 ◽  
Vol 726 ◽  
pp. 414-418
Author(s):  
Bo Fu ◽  
Hui Wang ◽  
Zhu Feng Shao
Keyword(s):  
Quartz Glass ◽  
Measurement Accuracy ◽  
Test Methods ◽  
Test Method ◽  
Wavefront Aberration ◽  
Optical Homogeneity ◽  
Advantages And Disadvantages ◽  
Interference Measurement ◽  
Optical Quartz Glass

The optical quartz glass is widely applied in optical system , photo communications，inertial navigation，etc.It must have high optical homogeneity. Optical homogeneity of the optical quartz glass directly affects the wavefront quality of the optical transmission system, and changes the wavefront aberration of the system. How to accurately determine the optical homogeneity of the quartz glass is especially important. Currently，the method of test for optical homogeneity mainly used by interference principle. This paper analyzes various existing interference measurement method and test equipment. Summarized the advantages and disadvantages of various test methods，using range and measurement accuracy.

Automatic verification method of progressive image model matching information based on machine learning

2021 ◽  
pp. 1-10
Author(s):  
Jie Yuan ◽  
Yuan Ji ◽  
Zhou Zhu ◽  
Liya Huang ◽  
Junfeng Qian ◽  
...  
Keyword(s):  
Machine Learning ◽  
Learning Algorithm ◽  
Design Method ◽  
Large Error ◽  
Model Matching ◽  
Target Image ◽  
Image Model ◽  
Verification Method ◽  
Low Performance

In order to solve the problems of large error and low performance of traditional progressive image model matching information checking methods, an automatic progressive image model matching information checking method based on machine learning is proposed. The generation method of progressive image is analyzed, and the target image sample is obtained. On this basis, machine learning algorithm is used to segment progressive image samples. In each image segmentation part, crawler technology is used to automatically collect progressive image model matching information, and under the constraint of image model matching information checking standard, automatic checking of progressive image model matching information is realized from geometric structure, image content and other aspects. Experimental results show that the verification error of the design method is reduced by 0.687 Mb, and the quality of progressive image is improved.

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