Contact Area and Static Friction of Rough Surfaces With High Plasticity Index

2010 ◽  
Vol 132 (3) ◽  
Author(s):  
L. Li ◽  
I. Etsion ◽  
F. E. Talke

A model for the contact area and static friction of nominally flat rough surfaces and rough spherical surfaces is presented. The model extends previously published models, which are limited to plasticity index values below 8, to higher plasticity index values by accounting for fully plastically deformed asperities based on finite element results by Jackson and Green [2005, “A Finite Element Study of Elasto-Plastic Hemispherical Contact Against a Rigid Flat,” Trans. ASME, J. Tribol., 127, pp. 343–354]. The present model also corrects some deficiencies of the earlier models at very small plasticity index values below 0.5.

Author(s):  
GF WANG

In this paper, an incremental eqivalent contact model is developed for elastic-perfectly plastic solids with rough surfaces. The contact of rough surface is modeled by the accumulation of circular contacts with varying radius, which is estimated from the geometrical contact area and the number of contact patches. For three typical rough surfaces with various mechanical properties, the present model gives accurate predictions of the load-area relation, which are verified by direct finite element simulations. An approximately linear load-area relation is observed for elastic-plastic contact up to a large contact fraction of 15%, and the influence of yield stress is addressed.


2004 ◽  
Vol 126 (1) ◽  
pp. 34-40 ◽  
Author(s):  
Lior Kogut ◽  
Izhak Etsion

A model that predicts the static friction for elastic-plastic contact of rough surfaces is presented. The model incorporates the results of accurate finite element analyses for the elastic-plastic contact, adhesion and sliding inception of a single asperity in a statistical representation of surface roughness. The model shows strong effect of the external force and nominal contact area on the static friction coefficient in contrast to the classical laws of friction. It also shows that the main dimensionless parameters affecting the static friction coefficient are the plasticity index and adhesion parameter. The effect of adhesion on the static friction is discussed and found to be negligible at plasticity index values larger than 2. It is shown that the classical laws of friction are a limiting case of the present more general solution and are adequate only for high plasticity index and negligible adhesion. Some potential limitations of the present model are also discussed pointing to possible improvements. A comparison of the present results with those obtained from an approximate CEB friction model shows substantial differences, with the latter severely underestimating the static friction coefficient.


2021 ◽  
pp. 1-19
Author(s):  
Xuan-Ming Liang ◽  
Yue Ding ◽  
Yan Duo ◽  
Weike Yuan ◽  
Gangfeng Wang

Abstract In this paper, an incremental equivalent contact model is developed for elastic-perfectly plastic solids with rough surfaces. The contact of rough surface is modeled by the accumulation of circular contacts with varying radius, which is estimated from the geometrical contact area and the number of contact patches. For three typical rough surfaces with various mechanical properties, the present model gives accurate predictions of the load-area relation, which are verified by direct finite element simulations. An approximately linear load-area relation is observed for elastic-plastic contact up to a large contact fraction of 15%, and the influence of yield stress is addressed.


1979 ◽  
Vol 101 (1) ◽  
pp. 15-20 ◽  
Author(s):  
A. W. Bush ◽  
R. D. Gibson ◽  
G. P. Keogh

The statistics of a strongly anisotropic rough surface are briefly described. The elastic contact of rough surfaces is treated by approximating the summits of a random process model by parabolic ellipsoids and applying the Hertzian solution for their deformation. Load and real contact area are derived as functions of the separation and for all separations the load is found to be approximately proportional to the contact area. The limits of elastic/plastic contact are discussed in terms of the plasticity index.


2011 ◽  
Vol 2011 ◽  
pp. 1-11 ◽  
Author(s):  
Ali Sepehri ◽  
Kambiz Farhang

Three-dimensional elastic-plastic contact of two nominally flat rough surfaces is considered. Equations governing the shoulder-shoulder contact of asperities are derived based on the asperity constitutive relations from a finite element model of the elastic-plastic interaction proposed by Kogut and Etsion (2002), in which asperity scale constitutive relations are derived using piecewise approximate functions. An analytical fusion technique is developed to combine the piecewise asperity level constitutive relations. Shoulder-shoulder asperity contact yields a slanted contact force consisting of two components, one in the normal direction and a half-plane tangential component. Statistical summation of the asperity level contact force components and asperity level contact area results in the total contact force and total contact area formulae between two rough surfaces. Approximate equations are developed in closed form for contact force components and contact area.


2020 ◽  
Vol 142 (8) ◽  
Author(s):  
Brett D. Steineman ◽  
Robert F. LaPrade ◽  
Tammy L. Haut Donahue

Abstract Nonanatomic placement of posteromedial meniscal root repairs alters knee mechanics; however, little is known about how the position and magnitude of misplacement affect knee mechanics. Finite element knee models were developed to assess changes in cartilage and meniscus mechanics for anatomic and various nonanatomic repairs with respect to intact. In total, 25 different repair locations were assessed at loads of 500 N and 1000 N. The two-simple-suture method was represented within the models to simulate posteromedial meniscal root repairs. Anatomic repairs nearly restored total contact area; however, meniscal hoop stress decreased, meniscal extrusion increased, and cartilage–cartilage contact area increased. Repairs positioned further posterior altered knee mechanics the most and repairs positioned further anterior restored knee mechanics for posteromedial root repairs. Despite this, repair tension increased with further anterior placement. Anterior placement of repairs results in more restorative contact mechanics than posterior placement; however, anterior placement also increased the risk of suture cut-out or failure following repairs. Anatomic placement of repairs remains the best option because of the risks involved with anterior placement; however, suture methods need to be improved to better restore the strength of repairs to that of the native insertion. Proper placement of repairs is important to consider with meniscal root repairs because misplacement may negatively affect cartilage and meniscus mechanics in patients.


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