Heat Transfer and Pressure Drop Measurements for a Square Channel With 45 deg Round-Edged Ribs at High Reynolds Numbers

2010 ◽  
Vol 133 (3) ◽  
Author(s):  
Akhilesh P. Rallabandi ◽  
Nawaf Alkhamis ◽  
Je-Chin Han

Experiments to determine heat transfer coefficients and friction factors are conducted on a stationary 45 deg parallel rib-roughened square channel, which simulates a turbine blade internal coolant passage. Copper plates fitted with silicone heaters and thermocouples are used to measure regionally averaged heat transfer coefficients. Reynolds numbers studied range from 30,000 to 400,000. The ribs studied have rounded (filleted) edges to account for manufacturing limitations of actual engine blades. The rib height (e) to hydraulic diameter (D) ratio (e/D) ranges from 0.1 to 0.2, while spacing (p) to height ratio (p/e) ranges from 5 to 10. Results indicate an increase in the heat transfer due to the ribs at the cost of a higher friction factor, especially at higher Reynolds numbers. Round-edged ribs experience a similar heat transfer coefficient and a lower friction factor compared with sharp-edged ribs, especially at higher values of the rib height. Correlations predicting Nu and f as a function of e/D, p/e, and Re are presented. Also presented are correlations for the heat transfer and friction roughness parameters (G and R, respectively).

Author(s):  
Akhilesh P. Rallabandi ◽  
Nawaf Alkhamis ◽  
Je-Chin Han

Experiments to determine heat transfer coefficients and friction factors are conducted on a stationary 45 deg parallel rib roughened square channel which simulates a turbine blade internal coolant passage. Copper plates fitted with silicone heaters and thermocouples are used to measure regionally averaged heat transfer coefficients. Reynolds numbers studied range from 30,000 to 400,000. The ribs studied have rounded (filleted) edges to account for manufacturing limitations of actual engine blades. The rib height (e) to hydraulic diameter (D) ratio (e/D) ranges from 0.1 to 0.2; spacing (p) to height ratio (p/e) ranges from 5 to 10. Results indicate an increase in heat transfer due to ribs at the cost of a higher friction factor, especially at higher Reynolds Numbers. Round edged ribs experience a similar heat transfer coefficient and a lower friction factor compared to sharp edged ribs, especially at higher values of rib height. Correlations predicting Nu and f as a function of e/D, p/e and Re are presented. Also presented are correlations for heat transfer and friction roughness parameters (G and R).


2009 ◽  
Vol 131 (7) ◽  
Author(s):  
Akhilesh P. Rallabandi ◽  
Huitao Yang ◽  
Je-Chin Han

Systematic experiments are conducted to measure heat transfer enhancement and pressure loss characteristics on a square channel (simulating a gas turbine blade cooling passage) with two opposite surfaces roughened by 45 deg parallel ribs. Copper plates fitted with a silicone heater and instrumented with thermocouples are used to measure regionally averaged local heat transfer coefficients. Reynolds numbers studied in the channel range from 30,000 to 400,000. The rib height (e) to hydraulic diameter (D) ratio ranges from 0.1 to 0.18. The rib spacing (p) to height ratio (p/e) ranges from 5 to 10. Results show higher heat transfer coefficients at smaller values of p/e and larger values of e/D, though at the cost of higher friction losses. Results also indicate that the thermal performance of the ribbed channel falls with increasing Reynolds numbers. Correlations predicting Nusselt number (Nu) and friction factor (f¯) as a function of p/e, e/D, and Re are developed. Also developed are correlations for R and G (friction and heat transfer roughness functions, respectively) as a function of the roughness Reynolds number (e+), p/e, and e/D.


Author(s):  
M. E. Taslim ◽  
A. Lengkong

For high blockage ribs with large heat transfer areas, commonly used in small gas turbine blades, the rib heat transfer is a significant portion of the overall heat transfer in the cooling passages. Three staggered 45° rib geometries corresponding to blockage ratios of 0.133, 0.167 and 0.25 were tested in a square channel for pitch-to-height ratios of 5, 8.5 and 10, and for two distinct thermal boundary conditions of heated and unheated channel walls. Comparisons were made between the surface averaged heat transfer coefficients and friction factors for 45° ribs, and 90° ribs reported previously. Heat transfer coefficients of the furthest upstream rib and that of a typical rib located in the middle of the rib-roughened region were also compared. It was concluded that: a) For the geometries tested, the rib average heat transfer coefficient was much higher than that for the area between the ribs. b) Except for two cases corresponding to the highest blockage ribs mounted at pitch-to-height ratios of 8.5 and 10 for which the heat transfer results of 45° ribs were very close to those of 90° ribs, 45° ribs produced higher heat transfer coefficients than 90° ribs. c) At pitch-to-height ratios of 8.5 and 10, all 45° ribs produced lower friction factors than 90° ribs. However, when they were brought closer to each other (S/e=5), they produced higher friction factors than 90° ribs. d) Heat transfer coefficients for the two smaller rib geometries (e/Dh=0.133 and 0.167) did not vary significantly with the pitch-to-height ratio in the range tested. However, the heat transfer coefficient for the high blockage rib geometry increased significantly as the ribs were brought closer to each other. e) Under otherwise identical conditions, ribs in the furthest upstream position produced lower heat transfer coefficients than those in the midstream position. f) Rib thermal performance decreased with the rib blockage ratio. For both angles of attack, the smallest rib geometry in the midstream position and at a pitch-to-height ratio of 10 had the highest thermal performance, and the highest blockage rib in the furthest upstream position produced the lowest thermal performance.


1985 ◽  
Vol 107 (2) ◽  
pp. 327-333 ◽  
Author(s):  
R. Ghetzler ◽  
J. C. Chato ◽  
J. M. Crowley

Heat transfer and friction factors were experimentally determined in a scale model of high-voltage, pipe-type underground transmission systems for Reynolds numbers to 8000. Dielectric insulating oil (Sun No. 4) with a Prandtl number of 120 was utilized for the coolant. Two ratios of cable to enclosure pipe diameters, corresponding to standard and oversize enclosure pipes, were examined for the three-cable system. Helical wire wrap was included to simulate protective skid wires around the cables. Three configurations of cable positioning were considered—open triangular, close triangular, and cradled. A method of generalizing the heat transfer coefficients was developed and tested for rough pipe cables based on extensions of previous work in the literature. The generalized correlation, without correction factors, was found to be applicable only in two cases with appropriate flow pattens and geometries. Heat transfer to the pipe wall could be correlated by standard methods in the high Reynolds number range.


2011 ◽  
Vol 133 (11) ◽  
Author(s):  
Nawaf Y. Alkhamis ◽  
Akhilesh P. Rallabandi ◽  
Je-Chin Han

Heat transfer coefficients and friction factors are measured in a 45 deg V-shaped rib roughened square duct at high Reynolds numbers, pertaining to internal passages of land-based gas turbine engines. Reynolds numbers in this study range from 30,000 to 400,000, which is much higher than prior studies of V-shaped rib roughened channels. The dimensions of the channel are selected to ensure that the flow is in the incompressible regime. Blockage ratio e/D ranges from 0.1 to 0.18 and the spacing ratio P/e ranges from 5 to 10. Reported heat transfer coefficients are regionally averaged, measured by isothermal copper plates. Results show that the heat transfer enhancement decreases with increasing Reynolds number. The friction factor is found to be independent of the Reynolds number. The thermal performance decreases when the Reynolds number increases. 45 deg V-shaped ribs show a higher thermal performance than corresponding 45 deg angled ribs, consistent with the trend established in literature. Correlations for the Nusselt number and the friction factor as function of Re, e/D, and P/e are developed. Also developed are correlations for R and G (friction and heat transfer roughness functions, respectively) as a function of the roughness Reynolds number (e+).


1998 ◽  
Vol 120 (3) ◽  
pp. 571-580 ◽  
Author(s):  
M. E. Taslim ◽  
A. Lengkong

For high-blockage ribs with large heat transfer areas, commonly used in small gas turbine blades, the rib heat transfer is a significant portion of the overall heat transfer in the cooling passages. Three staggered 45 deg rib geometries corresponding to blockage ratios of 0.133, 0.167, and 0.25 were tested in a square channel for pitch-to-height ratios of 5, 8.5, and 10, and for two distinct thermal boundary conditions of heated and unheated channel walls. Comparisons were made between the surface-averaged heat transfer coefficients and friction factors for 45 deg ribs, and 90 deg ribs reported previously. Heat transfer coefficients of the furthest upstream rib and that of a typical rib located in the middle of the rib-roughened region were also compared. It was concluded that: (a) For the geometries tested, the rib average heat transfer coefficient was much higher than that for the area between the ribs. (b) Except for two cases corresponding to the highest blockage ribs mounted at pitch-to-height ratios of 8.5 and 10 for which the heat transfer results of 45 deg ribs were very close to those of 90 deg ribs, 45 deg ribs produced higher heat transfer coefficients than 90 deg ribs. (c) At pitch-to-height ratios of 8.5 and 10, all 45 deg ribs produced lower friction factors than 90 deg ribs. However, when they were brought closer to each other (S/e = 5), they produced higher friction factors than 90 deg ribs. (d) Heat transfer coefficients for the two smaller rib geometries (e/Dh = 0.133 and 0.167) did not vary significantly with the pitch-to-height ratio in the range tested. However, the heat transfer coefficient for the high blockage rib geometry increased significantly as the ribs were brought closer to each other. (e) Under otherwise identical conditions, ribs in the furthest upstream position produced lower heat transfer coefficients than those in the midstream position. (f) Rib thermal performance decreased with the rib blockage ratio. For both angles of attack, the smallest rib geometry in the midstream position and at a pitch-to-height ratio of 10 had the highest thermal performance, and the highest blockage rib in the furthest upstream position produced the lowest thermal performance.


Author(s):  
Ronald S. Bunker ◽  
Sarah J. Osgood

An experimental study has been performed to investigate the convective heat transfer coefficients and friction factors present in square cooling passages with non-normal, or leaned turbulators. The standard form of turbulated channels used in virtually all turbine vanes and blades is that of nearly square turbulators, or rib rougheners, cast in an orthogonal orientation to the channel surface. While turbulators may be oriented at an angle to the bulk flow direction, the projection of the turbulator is still normal to the cast surface. Non-orthogonal lean angle presents an additional variable which may be used to improve or optimize performance, a factor hitherto not investigated. The present study has performed a series of experiments measuring both detailed heat transfer coefficient distributions and friction factors within a square channel with flow Reynolds numbers up to 400,000. Turbulator lean angles of 45, 22.5, 0, −22.5, and −45-degrees to the surface normal have been tested with a turbulator configuration of 45-degree orientation to the bulk flow, pitch-to-height ratio of 10, and height-to-hydraulic diameter ratio of 0.1. Results show up to a 20% reduction in heat transfer capability, and as much as 30% increase in friction factor. The local distributions of heat transfer are also more variable with lean angle. The conclusion is made that normal turbulators provide the best overall performance.


1981 ◽  
Vol 103 (3) ◽  
pp. 441-447 ◽  
Author(s):  
E. M. Sparrow ◽  
F. Samie ◽  
S. C. Lau

Wind tunnel experiments were performed to determine heat transfer coefficients and fluid flow patterns for a thermally active surface elevated above a parallel host surface. The step-like blockage associated with the elevation causes flow separation and recirculation on the forward portion of the thermally active surface. Four parameters were varied during the course of the experiments, including the angle of attack of the oncoming airflow relative to the surface, the step height, the extent of the host surface which frames the active surface (i.e., the skirt width), and the Reynolds number. Flow visualization studies, performed with the oil-lampblack technique, showed that the streamwise extent of the separation zone increases with decreasing angle of attack, with larger step heights and skirt widths, and at higher Reynolds numbers. At larger angles of attack, separation does not occur. The experimentally determined heat transfer coefficients were found to increase markedly due to the flow separation, and separation-related enhancements as large as a factor of two were encountered. The enhancement was accentuated at small angles of attack, at large step heights and skirt widths, and at high Reynolds numbers. A main finding of the study is that the separation-affected heat transfer coefficients are generally greater than those for no separation, so that the use of the latter may underestimate the heat transfer rates. For an application such as a retrofit solar collector, such an underestimation of the wind-related heat loss would yield an optimistic prediction of the collector efficiency.


1999 ◽  
Vol 121 (2) ◽  
pp. 272-280 ◽  
Author(s):  
M. E. Taslim ◽  
A. Lengkong

Cooling channels, roughened with repeated ribs, are commonly employed as a means of cooling turbine blades. The increased level of mixing induced by these ribs enhances the convective heat transfer in the blade cooling cavities. Many previous investigations have focused on the heat transfer coefficient on the surfaces between these ribs and only a few studies report the heat transfer coefficient on the rib surfaces themselves. The present study investigated the heat transfer coefficient on the surfaces of 45 deg, round-corner ribs. Three staggered rib geometries corresponding to blockage ratios of 0.133, 0.167, and 0.25 were tested in a square channel for pitch-to-height ratios of 5, 8.5, and 10, and for two distinct thermal boundary conditions of heated and unheated channel wall. Comparisons were made between the surface-averaged heat transfer coefficients and channel friction factors for sharp-and round-corner ribs and 45 versus 90 deg ribs, reported previously. Heat transfer coefficients of the furthest upstream rib and that of a typical rib located in the middle of the ribroughened region were also compared. It was concluded that: (a) For the geometries tested, the rib average heat transfer coefficient was much higher than that for the area between the ribs. (b) The general effect of rounding the rib corners was a decrease in both rib heat transfer coefficient and channel pressure drop. (c) For the highest blockage ratio ribs (e/Dh = 0.25), 90 deg ribs performed superior to 45 deg ribs. However, this trend reversed for smaller rib blockage ratios. (d) Heat transfer coefficients for the two smaller rib geometries (e/Dh = 0.133 and 0.167) did not vary significantly with the pitch-to-height ratio in the range tested. However, the heat transfer coefficient for the high blockage rib geometry increased significantly as the ribs were brought closer to each other. (e) Under otherwise identical conditions, ribs in the furthest upstream position produced lower heat transfer coefficients than those in the midstream position. (f) Rib thermal performance decreased with the rib blockage ratio. The smallest rib geometry (e/Dh = 0.133) at a pitch-to-height ratio of 10 and the largest rib geometry (e/Dh = 0.25) at a pitch-to-height ratio of 5, both in midstream position, produced the highest and the lowest thermal performances, respectively.


2012 ◽  
Vol 134 (9) ◽  
Author(s):  
Lei Zhang ◽  
Defu Che

The double notched (DN) plate is commonly used in rotary air preheaters, but relevant investigations are rare. Thus, thermal-hydraulic performances of the DN plate are investigated in this paper. A single-blow, transient technique is refined and then used to measure the overall mean heat transfer coefficients and friction factors. A validated numerical method is also utilized to provide local information. The measured results show that the performance of the DN plate approaches that of the double undulated (DU) plate and lies between that of the cross corrugated (CC) plate and the parallel plate. No swirling flow pattern is identified in the predicted velocity fields. Basically, two types of flow are observed: wavy channel flow and pipe flow. High or low Nusselt numbers, Nu, are obtained at the luff or lee side of undulations and notches, respectively. Nu values increase and Nu distributions become more homogenous with increasing Reynolds numbers, Re. A recommendation is made that the DN plate be operated under moderate Re to achieve homogenous and enhanced heat transfer, given the allowable pressure drop.


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