A Design and Rating Method for Shell-and-Tube Heat Exchangers With Helical Baffles

2010 ◽  
Vol 132 (5) ◽  
Author(s):  
Jian-Fei Zhang ◽  
Ya-Ling He ◽  
Wen-Quan Tao
Keyword(s):  
Heat Exchanger ◽  
Heat Exchangers ◽  
Present Method ◽  
Detailed Calculation ◽  
Tube Heat Exchanger ◽  
The Public ◽  
Mathematical Expressions ◽  
Comparison Results ◽  
Rating Method ◽  
Shell And Tube

A method for design and rating of shell-and-tube heat exchanger with helical baffles (STHXHB) has been developed in present study based on the public literatures and the widely used Bell–Delaware method for shell-and-tube heat exchanger with segmental baffles (STHXSB). A number of curve-type factors in the literature have all been replaced by mathematical expressions for the convenience of engineering design. The detailed calculation procedure of the method is provided. The accuracy of present method is validated with some experimental data. Four design cases of replacing original STHXsSB by STHXsHB are supplied, and the comparison results show that all of the STHXsHB have better performance than the original heat exchangers with segmental baffles.

Economic Optimization of Shell and Tube Heat Exchanger Based on Constructal Theory

2010 ◽  
Author(s):  
Majid Amidpour ◽  
Abazar Vahdat Azad
Keyword(s):  
Heat Transfer ◽  
Heat Exchanger ◽  
Heat Exchangers ◽  
Constructal Theory ◽  
Economic Optimization ◽  
Total Cost ◽  
Tube Heat Exchanger ◽  
Capital Costs ◽  
Operational Energy ◽  
Shell And Tube

In this paper, the new approach of Constructal theory has been employed to design shell and tube heat exchangers. Constructal theory is a new method for optimal design in engineering applications. The purpose of this paper is optimization of shell and tube heat exchangers by reduction of total cost of the exchanger using the constructal theory. The total cost of the heat exchanger is the sum of operational costs and capital costs. The overall heat transfer coefficient of the shell and tube heat exchanger is increased by the use of constructal theory. Therefore, the capital cost required for making the heat transfer surface is reduced. Moreover, the operational energy costs involving pumping in order to overcome frictional pressure loss are minimized in this method. Genetic algorithm is used to optimize the objective function which is a mathematical model for the cost of the shell and tube heat exchanger and is based on constructal theory. The results of this research represent more than 50% reduction in costs of the heat exchanger.

Deflections of A Multipass Shell-and-Tube Heat Exchanger Bolted Joint Subjected to Nonaxisymmetric Thermal Loading

2011 ◽  
Vol 134 (1) ◽  
Author(s):  
Natalia Petrova ◽  
Abdel-Hakim Bouzid
Keyword(s):  
Heat Exchanger ◽  
Heat Exchangers ◽  
Thermal Loading ◽  
Cocurrent Flow ◽  
Finite Element Models ◽  
Bolted Joint ◽  
Tube Heat Exchanger ◽  
Specific Geometry ◽  
Shell And Tube

Despite the fact that multipass shell-and-tube heat exchangers operating at high temperature are subject to frequent problems related to flange sealing, there is neither detailed explanations for the reasons of the failures nor an adequate solution to this problem. Specific geometry of multipass heat exchangers and the temperature difference between the inlet and the outlet fluids is responsible for the existence of a thermal circumferential gradient at the shell-to-channel bolted joint. However, existing flange design methods do not address nonaxisymmetrical temperature loading of the flanged joint assembly. The circumferential thermal gradient, as the cause of frequent failures to seal the flanged joints, is ignored. This paper outlines the analytical modeling of a flanged joint with a tube sheet of a multipass heat exchanger subjected to a nonaxisymmetrical thermal loading. A shell-and-tube heat exchanger of 51 in. diameter with cocurrent flow was used for analysis. The main steps of the theoretical analysis used for the determination of the circumferential temperature profiles and the thermal expansion displacements and distortions of the bolted joint components are given. The results from the proposed analytical model are compared with those obtained from finite element models.

A Numerical Algorithm and a Graphical Method to Size a Heat Exchanger

2011 ◽  
Author(s):  
Torsten Berning
Keyword(s):  
Heat Exchanger ◽  
Numerical Algorithm ◽  
Heat Exchangers ◽  
Graphical Method ◽  
Application Software ◽  
Microsoft Excel ◽  
Tube Heat Exchanger ◽  
Overall Heat Transfer Coefficient ◽  
Heat Exchanger Design ◽  
Shell And Tube

This paper describes the development of a numerical algorithm and a graphical method that can be employed in order to determine the overall heat transfer coefficient inside heat exchangers. The method is based on an energy balance and utilizes the spreadsheet application software Microsoft Excel™. The application is demonstrated in an example for designing a single pass shell and tube heat exchanger that was developed in the Department of Materials Technology of the Norwegian University of Science and Technology (NTNU) where water vapor is superheated by a secondary oil cycle. This approach can be used to reduce the number of hardware iterations in heat exchanger design.

scholarly journals Thermal Performance in Heat Exchangers by the Irreversibility, Effectiveness, and Efficiency Concepts Using Nanofluids

2020 ◽  
Vol 7 (2) ◽  
pp. F1-F7
Author(s):  
E. Nogueira
Keyword(s):  
Heat Exchanger ◽  
Ethylene Glycol ◽  
Heat Exchangers ◽  
Volume Fraction ◽  
Second Law Of Thermodynamics ◽  
Second Law ◽  
Output Data ◽  
Tube Heat Exchanger ◽  
Shell And Tube ◽  
Effectiveness And Efficiency

The objective of the work is to obtain the outlet temperatures of the fluids in a shell and tube heat exchanger. The second law of thermodynamics is applied through the concepts of efficiency, effectiveness, and irreversibility to analyze the results. Water flows in the shell, and a mixture of water-ethylene glycol is associated with fractions of nanoparticles flows in the tube. Water enters the shell at 27 °C, and the mixture comes to the tube at 90 °C. The mass flow is kept fixed in the shell, equal to 0.23 kg/s, and varies between 0.01 kg/s to 0.50 kg/s. Volume fractions equal to 0.01, 0.10, and 0.25 were considered for analysis, for both nanoparticles from Ag and Al2O3. Results for Reynolds number, heat transfer rate, efficiency, effectiveness, and irreversibility are presented for critique, discussion, and justification of the output data found. It is shown that the flow regime has a significant effect on the performance of the analyzed heat exchanger. Keywords: thermodynamics, second law, ethylene glycol, volume fraction.

scholarly journals Study on Shell-and-Tube Heat Exchanger Models with Different Degree of Complexity for Process Simulation and Control Design

2018 ◽  
Author(s):  
Javier Bonilla
Keyword(s):  
Heat Exchanger ◽  
Molten Salt ◽  
Heat Exchangers ◽  
Control Strategies ◽  
Thermal Storage ◽  
Working Fluid ◽  
Tube Heat Exchanger ◽  
Test Loop ◽  
Shell And Tube ◽  
Thermal Oil

Many commercial solar thermal power plants rely on indirect thermal storage systems in order to provide a stable and reliable power supply, where the working fluid is commonly thermal oil and the storage fluid is molten salt. The thermal oil - molten salt heat exchanger control strategies, to charge and discharge the thermal storage system, strongly affect the performance of the whole plant. Shell-and-tube heat exchangers are the most common type of heat exchangers used in these facilities. With the aim of developing advanced control strategies accurate and fast dynamic models of shell-and-tube heat exchangers are essential. For this reason, several shell-and-tube heat exchanger models with different degrees of complexity have been studied, analyzed and validated against experimental data from the CIEMAT-PSA molten salt test loop for thermal energy systems facility. Simulation results are compared in steady-state as well as transient predictions in order to determine the required complexity of the model to yield accurate results.

A General Expression for the Determination of the Log Mean Temperature Correction Factor for Shell and Tube Heat Exchangers

2003 ◽  
Vol 125 (3) ◽  
pp. 527-530 ◽  
Author(s):  
Ahmad Fakheri
Keyword(s):  
Heat Exchanger ◽  
Correction Factor ◽  
Heat Exchangers ◽  
Direct Determination ◽  
Temperature Correction ◽  
Tube Heat Exchanger ◽  
Mean Temperature ◽  
Shell And Tube ◽  
Graphical Presentation

This paper presents a single closed form algebraic equation for the determination of the Log Mean Temperature Difference correction factor F for shell and tube heat exchangers having N shell passes and 2M tube passes per shell. The equation and its graphical presentation generalize the traditional equations and charts used for the determination of F. The equation presented is also useful in design, analysis and optimization of multi shell and tube heat exchanger, particularly for direct determination of the number of shells.

Semi-Analytical Calculation of the Inlet Zone Performance of Ideal Shell and Tube Heat Exchangers

2010 ◽  
Author(s):  
K. Mohammadi ◽  
W. Heidemann ◽  
H. Mu¨ller-Steinhagen
Keyword(s):  
Heat Transfer ◽  
Experimental Data ◽  
Heat Exchanger ◽  
Heat Exchangers ◽  
Numerical Data ◽  
Shell Side ◽  
Tube Heat Exchanger ◽  
Performance Factor ◽  
Shell And Tube ◽  
Inlet Zone

A semi-analytical model is presented for the evaluation of the performance factor of the inlet zone of an E type shell and tube heat exchanger without leakage flows. The performance factor is defined as the ratio of dimensionless heat transfer coefficients and pressure drops of both vertical and horizontal baffle orientation and therefore facilitates the decision between horizontal and vertical baffle orientation of shell and tube heat exchangers. The model allows the calculation of the performance factor of the inlet zone as a function of the baffle cut, the shell-side Reynolds number at the inlet nozzle and the Prandtl number of the shell-side fluid. The application of the model requires the knowledge of the performance factor of water at baffle cut equal to 24% of the shell inside diameter. For the development of the model a numerical data basis is used due to the lack of experimental data for shell and tube heat exchangers with different baffle orientations. The numerical data are obtained from CFD calculations for steady state conditions within a segmentally baffled shell and tube heat exchanger following the TEMA standards. Air, water and engine oil with Prandtl numbers in the range of 0.7 to 206 are used as shell-side fluids. The semi-analytical model introduced for the performance factor predicts the CFD results with a relative absolute error less than 5%. The presented model has to be validated with further experimental data and/or numerical results which explain the effect of baffle orientation on the shell-side heat transfer coefficient and pressure drop in order to check the general applicability.

scholarly journals Shell and Tube Heat Exchanger – the Heat Transfer Area Design Process

2017 ◽  
Vol 67 (2) ◽  
pp. 13-24
Author(s):  
Štefan Gužela ◽  
František Dzianik ◽  
Martin Juriga ◽  
Juraj Kabát
Keyword(s):  
Heat Transfer ◽  
Heat Exchanger ◽  
Heat Exchangers ◽  
Nuclear Reactors ◽  
Design Calculation ◽  
Heat Transfer Area ◽  
Fast Reactors ◽  
Tube Heat Exchanger ◽  
Commercial Operation ◽  
Shell And Tube

AbstractNowadays, the operating nuclear reactors are able to utilise only 1 % of mined out uranium. An effective exploitation of uranium, even 60 %, is possible to achieve in so-called fast reactors. These reactors commercial operation is expected after the year 2035. Several design configurations of these reactors exist. Fast reactors rank among the so-called Generation IV reactors. Helium-cooled reactor, as a gas-cooled fast reactor, is one of them. Exchangers used to a heat transfer from a reactor active zone (i.e. heat exchangers) are an important part of fast reactors. This paper deals with the design calculation of U-tube heat exchanger (precisely 1-2 shell and tube heat exchanger with U-tubes): water – helium.

Sensitivity Analysis for Shell-and-Tube Heat Exchangers Based on Entropy Production

2012 ◽  
Vol 516-517 ◽  
pp. 419-424
Author(s):  
Guo Rong Zhu ◽  
Xiao Hua Wang ◽  
Hong Biao Huang ◽  
Hu Chen
Keyword(s):  
Heat Transfer ◽  
Sensitivity Analysis ◽  
Heat Exchanger ◽  
Heat Exchange ◽  
Entropy Production ◽  
Heat Exchangers ◽  
Structural Parameters ◽  
Flow Process ◽  
Tube Heat Exchanger ◽  
Shell And Tube

In this article, sensitivity analysis was performed using bidirectional single method with shell-and-tube heat exchanger as the basis and the entropy production in the working process of heat exchanger as target, to explore the optimizing direction for heat exchangers with the objective to reduce entropy production. First, the differential element analysis method was used in a case study of the entropy production of the heat transfer process - including the three heat transfer processes of convective heat exchange inside and outside the pipes and heat conduction across the pipe wall and the flow process - the fluid flowing process inside and outside the pipes, and the typical process parameter - dimensionless inlet heat exchange temperature difference, operation parameter - fluid flow rate inside the pipe and structural parameters - the heat transfer pipe inner diameter and length were used as characteristic parameters, to obtain the sensitivity coefficients under the conditions of the example, being respectively 0.95, 0.3, 0.3 and 0.38. The study in this article can provide some support to the energy efficiency evaluation of heat exchangers.

scholarly journals Energy Efficiency Evaluation of Industrial Heat Exchangers Based on Fuzzy Matter Element Method

Mechanika ◽  
2020 ◽  
Vol 26 (2) ◽  
pp. 171-176
Author(s):  
Wei Ye
Keyword(s):  
Energy Efficiency ◽  
Energy Consumption ◽  
Heat Exchanger ◽  
Heat Exchangers ◽  
Efficiency Evaluation ◽  
Tube Heat Exchanger ◽  
Shell And Tube ◽  
Energy Efficiency Evaluation ◽  
Whole Life Cycle ◽  
Element Method

According to the energy consumption status of industrial heat exchanger in the whole life cycle, the energy efficiency evaluation index system of industrial heat exchanger is put forward firstly. Secondly, aiming at the complexity and fuzziness of energy consumption of industrial heat exchanger, the energy efficiency evaluation model of industrial heat exchanger based on fuzzy matter-element method is established by using fuzzy matter-element theory and combining the concept of Hemingway schedule. Finally, taking the shell-and-tube heat exchanger as an example, five shell-and-tube heat exchangers with different designs and materials were selected to analyze their energy consumption advantages and disadvantages. Via calculation and analysis, the optimal energy efficiency design of the shell-and-tube heat exchanger was obtained. At the same time, reference opinions were provided for the design and manufacture of the shell-and-tube heat exchanger.

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