Low Cycle Fatigue Evaluation of Inconel 713C and Waspaloy

1965 ◽  
Vol 87 (2) ◽  
pp. 275-289 ◽  
Author(s):  
JoDean Morrow ◽  
F. R. Tuler
Keyword(s):  
Fatigue Life ◽  
Plastic Strain ◽  
Strain Energy ◽  
Room Temperature ◽  
Low Cycle Fatigue ◽  
Fatigue Properties ◽  
Cycle Fatigue ◽  
Plastic Strain Energy ◽  
Fatigue Evaluation ◽  
Inconel 713C

Completely reversed axial fatigue results are reported for Waspaloy and Inconel 713C at room temperature. Fatigue strength and ductility are evaluated using power functions of the fatigue life. The exponents and coefficients of these two equations are looked upon as four fatigue properties of the material. They appear in the equations which are developed to relate cyclic stress, plastic strain, total strain, plastic strain energy per cycle, total plastic strain energy to fracture, and fatigue life. These equations and the four fatigue properties permit the evaluation of the relative fatigue resistance of various metals at different fatigue lives when subjected to strain, stress, or plastic strain energy cycling. The “best” selection of material to resist fatigue is found to depend on the type of cycling and the desired life. At room temperature, the wrought Waspaloy is found to be more fatigue resistant than the cast Inconel 713C, particularly in resisting strain or plastic strain energy cycling in the low cycle fatigue region. For longer lives the difference in fatigue resistance between the two diminishes, especially for stress cycling. It is believed that the method of fatigue evaluation used here is generally applicable to the engineering problem of material selection to resist fatigue, and should in some cases replace methods based on conventional rotating bending fatigue tests which only evaluate the fatigue strength at long lives.

scholarly journals Low Cycle Fatigue Life Assessment Based on the Accumulated Plastic Strain Energy Density

Materials ◽  
2021 ◽  
Vol 14 (9) ◽  
pp. 2372
Author(s):  
Yifeng Hu ◽  
Junping Shi ◽  
Xiaoshan Cao ◽  
Jinju Zhi
Keyword(s):  
Fatigue Crack ◽  
Fatigue Life ◽  
Energy Density ◽  
Plastic Strain ◽  
Strain Energy Density ◽  
Strain Energy ◽  
Low Cycle Fatigue ◽  
Cycle Fatigue ◽  
Fatigue Initiation ◽  
Plastic Strain Energy

The accumulated plastic strain energy density at a dangerous point is studied to estimate the low cycle fatigue life that is composed of fatigue initiation life and fatigue crack propagation life. The modified Ramberg–Osgood constitutive relation is applied to characterize the stress–strain relationship of the strain-hardening material. The plastic strain energy density under uni-axial tension and cyclic load are derived, which are used as threshold and reference values, respectively. Then, a framework to assess the lives of fatigue initiation and fatigue crack propagation by accumulated plastic strain energy density is proposed. Finally, this method is applied to two types of aluminum alloy, LC9 and LY12 for low-cycle fatigue, and agreed well with the experiments.

Experimental Investigation on the Proper Fatigue Parameter of Cyclically Non-Stabilized Materials

2005 ◽  
Vol 297-300 ◽  
pp. 2477-2482 ◽  
Author(s):  
Seong Gu Hong ◽  
Keum Oh Lee ◽  
Jae Yong Lim ◽  
Soon Bok Lee
Keyword(s):  
Stainless Steel ◽  
Plastic Strain ◽  
Strain Energy Density ◽  
Strain Energy ◽  
Strain Aging ◽  
Room Temperature ◽  
Low Cycle Fatigue ◽  
Dynamic Strain ◽  
Cycle Fatigue ◽  
Plastic Strain Energy

Low-cycle fatigue tests were carried out in air in a wide temperature range from room temperature to 650oC to investigate the role of temperature on the low-cycle fatigue behavior of two types of stainless steels, cold-worked (CW) 316L austenitic stainless steel and 429 EM ferritic stainless steel. CW 316L stainless steel underwent additional hardening at room temperature and in 250-600oC: plasticity-induced martensite transformation at room temperature and dynamic strain aging in 250-600oC. As for 429 EM stainless steel, it underwent remarkable hardening in 200-400oC due to dynamic strain aging, resulting in a continuous increase in cyclic peak stress until failure. Three fatigue parameters, such as stress amplitude, plastic strain amplitude and plastic strain energy density, were evaluated. The results revealed that plastic strain energy density is nearly invariant through a whole life and, thus, recommended as a proper fatigue parameter for cyclically non-stabilized materials.

Probabilistic Low Cycle Fatigue Life Prediction Using an Energy-Based Damage Parameter and Accounting for Model Uncertainty

2011 ◽  
Vol 21 (8) ◽  
pp. 1128-1153 ◽  
Author(s):  
Shun-Peng Zhu ◽  
Hong-Zhong Huang ◽  
Victor Ontiveros ◽  
Li-Ping He ◽  
Mohammad Modarres
Keyword(s):  
Fatigue Life ◽  
Model Uncertainty ◽  
Strain Energy Density ◽  
Strain Energy ◽  
Life Prediction ◽  
Low Cycle Fatigue ◽  
Damage Parameter ◽  
Model Parameters ◽  
Cycle Fatigue ◽  
Plastic Strain Energy

Probabilistic methods have been widely used to account for uncertainty of various sources in predicting fatigue life for components or materials. The Bayesian approach can potentially give more complete estimates by combining test data with technological knowledge available from theoretical analyses and/or previous experimental results, and provides for uncertainty quantification and the ability to update predictions based on new data, which can save time and money. The aim of the present article is to develop a probabilistic methodology for low cycle fatigue life prediction using an energy-based damage parameter with Bayes’ theorem and to demonstrate the use of an efficient probabilistic method, moreover, to quantify model uncertainty resulting from creation of different deterministic model parameters. For most high-temperature structures, more than one model was created to represent the complicated behaviors of materials at high temperature. The uncertainty involved in selecting the best model from among all the possible models should not be ignored. Accordingly, a black-box approach is used to quantify the model uncertainty for three damage parameters (the generalized damage parameter, Smith–Watson–Topper and plastic strain energy density) using measured differences between experimental data and model predictions under a Bayesian inference framework. The verification cases were based on experimental data in the literature for the Ni-base superalloy GH4133 tested at various temperatures. Based on the experimentally determined distributions of material properties and model parameters, the predicted distributions of fatigue life agree with the experimental results. The results show that the uncertainty bounds using the generalized damage parameter for life prediction are tighter than that of Smith–Watson–Topper and plastic strain energy density methods based on the same available knowledge.

High-Temperature Fatigue Properties of Single Crystal Superalloys in Air and Hydrogen

2004 ◽  
Vol 126 (3) ◽  
pp. 590-603 ◽  
Author(s):  
N. K. Arakere
Keyword(s):  
Fatigue Life ◽  
Single Crystal ◽  
Room Temperature ◽  
Low Cycle Fatigue ◽  
Turbine Blades ◽  
Fatigue Properties ◽  
Cycle Fatigue ◽  
Fatigue Data ◽  
Blade Tip ◽  
Pressure Hydrogen

Hot section components in high-performance aircraft and rocket engines are increasingly being made of single crystal nickel superalloys such as PWA1480, PWA1484, CMSX-4, and Rene N-4 as these materials provide superior creep, stress rupture, melt resistance, and thermomechanical fatigue capabilities over their polycrystalline counterparts. Fatigue failures in PWA1480 single crystal nickel-base superalloy turbine blades used in the space shuttle main engine fuel turbopump are discussed. During testing many turbine blades experienced stage II noncrystallographic fatigue cracks with multiple origins at the core leading edge radius and extending down the airfoil span along the core surface. The longer cracks transitioned from stage II fatigue to crystallographic stage I fatigue propagation, on octahedral planes. An investigation of crack depths on the population of blades as a function of secondary crystallographic orientation (β) revealed that for β=45+/−15 deg tip cracks arrested after some growth or did not initiate at all. Finite element analysis of stress response at the blade tip, as a function of primary and secondary crystal orientation, revealed that there are preferential β orientations for which crack growth is minimized at the blade tip. To assess blade fatigue life and durability extensive testing of uniaxial single crystal specimens with different orientations has been tested over a wide temperature range in air and hydrogen. A detailed analysis of the experimentally determined low cycle fatigue properties for PWA1480 and SC 7-14-6 single crystal materials as a function of specimen crystallographic orientation is presented at high temperature (75°F–1800°F) in high-pressure hydrogen and air. Fatigue failure parameters are investigated for low cycle fatigue data of single crystal material based on the shear stress amplitudes on the 24 octahedral and 6 cube slip systems for FCC single crystals. The max shear stress amplitude [Δτmax] on the slip planes reduces the scatter in the low cycle fatigue data and is found to be a good fatigue damage parameter, especially at elevated temperatures. The parameter Δτmax did not characterize the room temperature low cycle fatigue data in high-pressure hydrogen well because of the noncrystallographic eutectic failure mechanism activated by hydrogen at room temperature. Fatigue life equations are developed for various temperature ranges and environmental conditions based on power-law curve fits of the failure parameter with low cycle fatigue test data. These curve fits can be used for assessing blade fatigue life.

Correlation between Strain-Based Low-Cycle Fatigue and Energy-Based Linear Damage Models

1997 ◽  
Vol 13 (2) ◽  
pp. 191-209 ◽  
Author(s):  
Y. H. Chai ◽  
K. M. Romstad
Keyword(s):  
Plastic Strain ◽  
Strain Energy ◽  
Low Cycle Fatigue ◽  
Limit State ◽  
Cumulative Damage ◽  
Ultimate Limit State ◽  
Cycle Fatigue ◽  
Fatigue Model ◽  
Plastic Strain Energy ◽  
Ultimate Limit

Although the potential for cumulative damage of structures during long duration earthquakes is generally recognized, most design codes do not explicitly takes into account the damage potential of such events. In this paper, a strain-based low-cycle fatigue model commonly used for the prediction of fatigue life in metals is adapted for cumulative damage assessment of structures under seismic conditions. By defining the number of load cycles in terms of the total plastic strain energy dissipated by the structure, the model is presented in a form capable of predicting the plastic strain energy capacity of the structure at the ultimate limit state. The plastic strain energy is expected to decrease rapidly with increased displacement in the small displacement range and to decrease gradually in a near linear manner with increased displacement in the large displacement range. The model is shown to calibrate reasonably well with small-scale aluminum cantilever specimens tested under large-amplitude reversed cyclic loading. At the ultimate limit state, the modified Park and Ang damage model may be considered as a linear approximation to the low-cycle fatigue model in the large displacement range.

Plastic Strain Energy in Low-Cycle Fatigue of A356 (Al-7Si-0.4Mg) Aluminum Alloys

2011 ◽  
Vol 194-196 ◽  
pp. 1210-1216
Author(s):  
Mou Sheng Song ◽  
Mao Wu Ran
Keyword(s):  
Energy Density ◽  
Plastic Strain ◽  
Strain Energy Density ◽  
Strain Energy ◽  
Low Cycle Fatigue ◽  
A356 Alloy ◽  
Cycle Fatigue ◽  
Plastic Strain Energy ◽  
Ti Content ◽  
Ti Addition

In this paper, the problem of plastic strain energy density as a evaluation of low-cycle fatigue (LCF) properties for A356 alloys with various Ti content and Ti-addition methods is considered. The experimental results reveal that it is not the Ti-addition methods but the Ti content that has played an important role in influencing on the plastic strain energy density, thus on the LCF life. Whether for the electrolytic A356 alloys or for the melted A356 alloys, the alloys with 0.1% Ti content can consume higher cyclic plastic strain energy during the cyclic deformation compared with the alloys with 0.14% Ti content due to the better plasticity, giving rise to a better fatigue resistance and a longer LCF life. Because of the different macro or micro deformation mechanism, the fracture surface of electrolytic A356 alloy exhibits the diverse microstructural morphologies under the various strain amplitude.

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