The Influence of Stress-State and Inclusion Content on Ductile Fracture With Rotation

1967 ◽  
Vol 89 (3) ◽  
pp. 533-540 ◽  
Author(s):  
V. A. Tipnis ◽  
N. H. Cook

A study of flow and fracture under combined shear and normal stresses in deformation regions with rotations was undertaken using tubular specimens. The results of the microscopic study for the four resulfurized steels tested show that rotations play an important role in ductile fracture at inclusions even when the mean normal stress is compressive. Two mechanisms for ductile fracture with rotation are proposed. On the gross scale a relationship is found between the fracture strain and the stress state for a given inclusion content. Also, a strong inverse dependence of fracture strain on inclusion content is obtained. These results appear useful to determine limiting shear deformation in metal processing operations.

2019 ◽  
Vol 56 (1) ◽  
pp. 82-93
Author(s):  
Sung-Ju Park ◽  
Kangsu Lee ◽  
Burak Can Cerik ◽  
Younghyn Kim ◽  
Joonmo Choung

2021 ◽  
Vol 34 (1) ◽  
Author(s):  
Jianye Gao ◽  
Tao He ◽  
Yuanming Huo ◽  
Miao Song ◽  
Tingting Yao ◽  
...  

AbstractDuctile fracture of metal often occurs in the plastic forming process of parts. The establishment of ductile fracture criterion can effectively guide the selection of process parameters and avoid ductile fracture of parts during machining. The 3D ductile fracture envelope of AA6063-T6 was developed to predict and prevent its fracture. Smooth round bar tension tests were performed to characterize the flow stress, and a series of experiments were conducted to characterize the ductile fracture firstly, such as notched round bar tension tests, compression tests and torsion tests. These tests cover a wide range of stress triaxiality (ST) and Lode parameter (LP) to calibrate the ductile fracture criterion. Plasticity modeling was performed, and the predicted results were compared with corresponding experimental data to verify the plasticity model after these experiments. Then the relationship between ductile fracture strain and ST with LP was constructed using the modified Mohr–Coulomb (MMC) model and Bai-Wierzbicki (BW) model to develop the 3D ductile fracture envelope. Finally, two ductile damage models were proposed based on the 3D fracture envelope of AA6063. Through the comparison of the two models, it was found that BW model had better fitting effect, and the sum of squares of residual error of BW model was 0.9901. The two models had relatively large errors in predicting the fracture strain of SRB tensile test and torsion test, but both of the predicting error of both two models were within the acceptable range of 15%. In the process of finite element simulation, the evolution process of ductile fracture can be well simulated by the two models. However, BW model can predict the location of fracture more accurately than MMC model.


Author(s):  
Henki Ødegaard ◽  
Bjørn Nilsen

AbstractTo avoid hydraulic failure of unlined pressure tunnels, knowledge of minimum principal stress is needed. Such knowledge is only obtainable from in situ measurements, which are often time-consuming and relatively costly, effectively limiting the number of measurements typically performed. In an effort to enable more stress measurements, the authors propose a simplified and cost-effective stress measuring method; the Rapid Step-Rate Test (RSRT), which is based on existing hydraulic testing methods. To investigate the ability of this test to measure fracture normal stresses in field-like conditions, a true triaxial laboratory test rig has been developed. Hydraulic jacking experiments performed on four granite specimens, each containing a fracture, have been performed. Interpretation of pressure-, flow- and acoustic emission (AE) data has been used to interpret fracture behaviour and to assess fracture normal stresses. Our experimental data suggest that the proposed test method, to a satisfactory degree of reliability, can measure the magnitude of fracture normal stress. In addition, a clear correlation has been found between fracture closure and sudden increase in AE rate, suggesting that AE monitoring during testing can serve as a useful addition to the test. The rapid step-rate test is also considered relevant for field-scale measurements, with only minor adaptions. Our findings suggest that the RSRT can represent a way to get closer to the ideal of performing more testing along the entire length of pressure tunnel, and not only at key locations, which requires interpolation of stress data with varying degree of validity.


1972 ◽  
Vol 15 (90) ◽  
pp. 1507-1513 ◽  
Author(s):  
Moriya OYANE

2010 ◽  
Vol 47 (10) ◽  
pp. 1112-1126 ◽  
Author(s):  
Md. Akhtar Hossain ◽  
Jian-Hua Yin

Shear strength and dilative characteristics of a re-compacted completely decomposed granite (CDG) soil are studied by performing a series of single-stage consolidated drained direct shear tests under different matric suctions and net normal stresses. The axis-translation technique is applied to control the pore-water and pore-air pressures. A soil-water retention curve (SWRC) is obtained for the CDG soil from the equilibrium water content corresponding to each applied matric suction value for zero net normal stress using a modified direct shear apparatus. Shear strength increases with matric suction and net normal stress, and the failure envelope is observed to be linear. The apparent angle of internal friction and cohesion intercept increase with matric suction. A greater dilation angle is found at higher suctions with lower net normal stresses, while lower or zero dilation angles are observed under higher net normal stresses with lower suctions, also at a saturated condition. Experimental shear strength data are compared with the analytical shear strength results obtained from a previously modified model considering the SWRC, effective shear strength parameters, and analytical dilation angles. The experimental shear strength data are slightly higher than the analytical results under higher net normal stresses in a higher suction range.


2018 ◽  
Vol 12 (10) ◽  
pp. 3333-3353 ◽  
Author(s):  
Philipp Mamot ◽  
Samuel Weber ◽  
Tanja Schröder ◽  
Michael Krautblatter

Abstract. Instability and failure of high mountain rock slopes have significantly increased since the 1990s coincident with climatic warming and are expected to rise further. Most of the observed failures in permafrost-affected rock walls are likely triggered by the mechanical destabilisation of warming bedrock permafrost including ice-filled joints. The failure of ice-filled rock joints has only been observed in a small number of experiments, often using concrete as a rock analogue. Here, we present a systematic study of the brittle shear failure of ice and rock–ice interfaces, simulating the accelerating phase of rock slope failure. For this, we performed 141 shearing experiments with rock–ice–rock “sandwich”' samples at constant strain rates (10−3 s−1) provoking ice fracturing, under normal stress conditions ranging from 100 to 800 kPa, representing 4–30 m of rock overburden, and at temperatures from −10 to −0.5 ∘C, typical for recent observed rock slope failures in alpine permafrost. To create close to natural but reproducible conditions, limestone sample surfaces were ground to international rock mechanical standard roughness. Acoustic emission (AE) was successfully applied to describe the fracturing behaviour, anticipating rock–ice failure as all failures are predated by an AE hit increase with peaks immediately prior to failure. We demonstrate that both the warming and unloading (i.e. reduced overburden) of ice-filled rock joints lead to a significant drop in shear resistance. With a temperature increase from −10 to −0.5 ∘C, the shear stress at failure reduces by 64 %–78 % for normal stresses of 100–400 kPa. At a given temperature, the shear resistance of rock–ice interfaces decreases with decreasing normal stress. This can lead to a self-enforced rock slope failure propagation: as soon as a first slab has detached, further slabs become unstable through progressive thermal propagation and possibly even faster by unloading. Here, we introduce a new Mohr–Coulomb failure criterion for ice-filled rock joints that is valid for joint surfaces, which we assume similar for all rock types, and which applies to temperatures from −8 to −0.5 ∘C and normal stresses from 100 to 400 kPa. It contains temperature-dependent friction and cohesion, which decrease by 12 % ∘C−1 and 10 % ∘C−1 respectively due to warming and it applies to temperature and stress conditions of more than 90 % of the recently documented accelerating failure phases in permafrost rock walls.


2021 ◽  
pp. 12-19
Author(s):  
Костянтин Петрович Барахов

The purpose of this work is to create a mathematical model of the stress state of overlapped circular axisymmetric adhesive joints and to build an appropriate analytical solution to the problem. To solve the problem, a simplified model of the adhesive bond of two overlapped plates is proposed. The simplification is that the movement of the layers depends only on the radial coordinate and does not depend on the angular one. The model is a generalization of the classical model of the connection of Holland and Reissner in the case of axial symmetry. The stresses are considered to be evenly distributed over the thickness of the layers, and the adhesive layer works only on the shift. These simplifications allowed us to obtain an analytical solution to the studied problem. The problem of the stress state of the adhesive bond of two plates is solved, one of which is weakened by a round hole, and the other is a round plate concentric with the hole. A load is applied to the plate weakened by a round hole. The discussed area is divided into three parts: the area of bonding, as well as areas inside and outside the bonding. In the field of bonding, the problem is reduced to third- and fourth-order differential equations concerning tangent and normal stresses, respectively, the solutions of which are constructed as linear combinations of Bessel functions of the first and second genera and modified Bessel functions of the first and second genera. Using the found tangential and normal stresses, we obtain linear inhomogeneous Euler differential equations concerning longitudinal and transverse displacements. The solution of the obtained equations is also constructed using Bessel functions. Outside the area of bonding, displacements are described by the equations of bending of round plates in the absence of shear forces. Boundary conditions are met exactly. The satisfaction of marginal conditions, as well as boundary conditions, leads to a system of linear equations concerning the unknown coefficients of the obtained solutions. The model problem is solved and the numerical results are compared with the results of calculations performed by using the finite element method. It is shown that the proposed model has sufficient accuracy for engineering problems and can be used to solve problems of the design of aerospace structures.


Author(s):  
Jin-Ha Hwang ◽  
Gyo-Geun Youn ◽  
Naoki Miura ◽  
Yun-Jae Kim

To evaluate the structural integrity of nuclear power plant piping, it is important to predict ductile tearing of circumferential cracked pipe from the view point of Leak-Before-Break concept under seismic conditions. CRIEPI (Central Research Institute of Electric Power Industry) conducted fracture test on Japanese carbon steel (STS410) circumferential through-wall cracked pipes under monotonic or cyclic bending load in room temperature. Cyclic loading test conducted variable experimental conditions considering effect of stress ratio and amplitude. In the previous study, monotonic fracture pipe test was simulated by modified stress-strain ductile damage model determined by C(T) specimen fracture toughness test. And, ductile fracture of pipe under cyclic loading simulated using damage criteria based on fracture strain energy from C(T) specimen test data. In this study, monotonic pipe test result is applied to determination of damage model based on fracture strain energy, using finite element analysis, without C(T) specimen fracture toughness test. Ductile fracture of pipe under variable cyclic loading conditions simulates using determined fracture energy damage model from monotonic pipe test.


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