An Explanation of Low-Speed Chatter Effects

1969 ◽  
Vol 91 (4) ◽  
pp. 951-958 ◽  
Author(s):  
T. R. Sisson ◽  
R. L. Kegg
Keyword(s):  
Cutting Tool ◽  
Cutting Edge ◽  
Physical Explanation ◽  
Low Speed ◽  
Tool Edge ◽  
Speed Stability ◽  
Physical Quantities

At low machining speeds, self-excited chatter behavior is dominated by factors which have never been satisfactorily explained. By studying the forces acting on the cutting tool right behind the cutting edge, the authors have developed a physical explanation for low-speed stability. This leads to an understanding, in terms of physical quantities, of how such variables as tool edge roundness, tool clearance angles, and chatter frequency affect stability. The explanation is consistent with all published experimental observations of low-speed chatter behavior.

Edge Design for Regrinding Cutting Tool

2011 ◽  
Vol 101-102 ◽  
pp. 938-941
Author(s):  
Xin Li Tian ◽  
Hao Wang ◽  
Xiu Jian Tang ◽  
Zhao Li ◽  
Ai Bing Yu
Keyword(s):  
Cutting Tool ◽  
Cutting Tools ◽  
Cutting Temperature ◽  
Cutting Edge ◽  
Edge Angle ◽  
Edge Radius ◽  
Tool Edge ◽  
Edge Defects ◽  
Tool Cutting ◽  
Edge Preparation

Regrinding of wasted cutting tools can recycle resources and decrease manufacturing costs. Influence of relative tool sharpness and tool cutting edge angle on tool edge radius were analyzed. Cutting force and cutting temperature were simulated with FEM on different edge radius. Edge preparation experiments were carried out though an abrasive nylon brushing method. The results show that RTS and cutting edge angle have influence on edge radius. Small edge radius might result in small cutting forces and lower average temperatures, could maintain the cutting state between tool and workpiece. The cutting edge defects can be eliminated through edge preparation, and a smooth cutting edge can be obtained. Cutting tool life will be improved through proper edge design and edge preparation.

A 3D Measurement of Cutting Tool Edge Based on Focus Error

2000 ◽  
Author(s):  
K. S. Moon ◽  
Z. K. Ling
Keyword(s):  
Cutting Tool ◽  
Three Dimensional ◽  
Image Data ◽  
Image Sensor ◽  
Cutting Edge ◽  
Geometric Information ◽  
Coordinate Measurement ◽  
Tool Edge ◽  
Edge Based ◽  
Ccd Image

Abstract This study describes a technique for measuring the three-dimensional (3D) shape of cutting tool edge, based on a CCD image sensor along the optical axis and on subsequently analyzing the image data. The image of a cutting edge formed by an optical system, such as a lens, contains geometric information about the shape of cutting edge. The focus errors can be deduced from the observed image. This deduction requires digital image processing. The focus error computation and a sequence of images obtained by continuously varying the distance between the lens and the image detector provides the possibility of obtaining high-resolution 3D coordinate measurement of cutting tool edge. The proposed technique is supported by experiments and further applications of the technique are indicated.

Wear phenomenon analysis apparatus of cutting tool edge and evaluation of several tool edges

2020 ◽  
Vol 2020 (0) ◽  
pp. S13311
Author(s):  
Yuhei KATO ◽  
Hiroshi TANAKA ◽  
Yoshitsugu KAWASE ◽  
Yoichi AKAGAMI
Keyword(s):  
Cutting Tool ◽  
Tool Edge

scholarly journals A Comparison of the Probes with a Cantilever Beam and a Double-Sided Beam in the Tool Edge Profiler for On-Machine Measurement of a Precision Cutting Tool

Machines ◽  
2021 ◽  
Vol 9 (11) ◽  
pp. 271
Author(s):  
Bo Wen ◽  
Sho Sekine ◽  
Shinichi Osawa ◽  
Yuki Shimizu ◽  
Hiraku Matsukuma ◽  
...  
Keyword(s):  
Cantilever Beam ◽  
Cutting Tool ◽  
Displacement Sensor ◽  
Laser Displacement Sensor ◽  
Tool Edge ◽  
Edge Profile ◽  
Measurement Principle ◽  
Beam Type ◽  
Tool Position ◽  
Tool Cutting

This paper describes a comparison of the mechanical structures (a double-sided beam and a cantilever beam) of a probe in a tool edge profiler for the measurement of a micro-cutting tool. The tool edge profiler consists of a positioning unit having a pair of one-axis DC servo motor stages and a probe unit having a laser displacement sensor and a probe composed of a stylus and a mechanical beam; on-machine measurement of a tool cutting edge can be conducted with a low contact force through measuring the deformation of the probe by the laser displacement sensor while monitoring the tool position. Meanwhile, the mechanical structure of the probe could affect the performance of measurement of the edge profile of a precision cutting tool. In this paper, the measurement principle of the tool edge profile is firstly introduced; after that, slopes and a top-flat of a cutting tool sample are measured by using a cantilever-type probe and a double-sided beam-type probe, respectively. The measurement performances of the two probes are compared through experiments and theoretical measurement uncertainty analysis.

Stress Analysis on the Cutting Edge Based on Design of Micro-Cutting Tool

2013 ◽  
Vol 589-590 ◽  
pp. 395-398
Author(s):  
Fang Jiang ◽  
Xi Bin Wang ◽  
Zhi Bing Liu ◽  
Huai Ming Wang
Keyword(s):  
Stress Analysis ◽  
Cutting Tool ◽  
Extreme Value ◽  
Tool Design ◽  
Cutting Edge ◽  
Micro Cutting ◽  
Blunt Edge ◽  
Edge Based ◽  
Cutting Tool Design

Stress analysis on wedge zone is an important step for micro-cutting tool design. The effect of stress borne by the cutting tool upon the radius of its blunt edge was analyzed, when the tool machines with minimum cutting thickness which is confined within 10-4-10-2mm. It shows that the minimal extreme value of the radius of blunt edge is existed in the process of micro-cutting tool design.

Machined Surface Roughness Geometry Model Development on Ultrasonic Vibration Assisted Micromilling with End Mill

2020 ◽  
Vol 846 ◽  
pp. 122-127
Author(s):  
Gandjar Kiswanto ◽  
Yolanda Rudy Johan ◽  
Poly ◽  
Tae Jo Ko
Keyword(s):  
Surface Roughness ◽  
Ultrasonic Vibration ◽  
Cutting Tool ◽  
Model Development ◽  
Cutting Edge ◽  
End Mill ◽  
Machined Surface ◽  
Workpiece Surface ◽  
Geometry Model ◽  
Machined Surface Roughness

Micro products or micro components are commonly used in today’s world. Research around micromanufacture technologies to produce a better product quality has been going on extensively. Ultrasonic vibration assisted micromilling (UVAM) is one of the technologies that can give a better machining qualities over the conventional ones. One of the benefits UVAM can give is reducing the machined surface roughness. The purpose of this paper is to give an idea how vibration assisted micromilling can give a better surface roughness quality. The theoritical surface roughness geometry model is made using MATLAB software. The cutting tool used in the simulation is end mill. There is a feature of the cutting tool called bottom cutting edge angle. This feature will be considered on this paper. The effects of the bottom cutting edge on workpiece machined surface can be looked visually from the simulation. Thus, the effects of cutting process using UVAM on the workpiece surface can be looked as well through the simulation.

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