Comparison of Two Complete Solutions in an Axisymmetric Extrusion With Experiment

1969 ◽  
Vol 91 (3) ◽  
pp. 543-548 ◽  
Author(s):  
A. H. Shabaik ◽  
E. G. Thomsen

An upper-bound and a potential solution to a forward extrusion problem were compared with experimental results obtained by the visioplasticity method. The process consisted of extruding a 2-in-dia billet of preforged lead through a conical die having a half-cone angle of 45 deg under the condition of relatively low friction. The comparison was made for steady state stream lines, velocities, strain rate components, effective strain and strain rate, grid distortion, and stress distribution. It was found that the curves were generally of similar shape and that some differences existed in magnitude only. It is suggested that the theoretical solutions can be used to advantage to a first approximation in predicting all important variables.

2016 ◽  
Vol 29 (4) ◽  
pp. 06016001 ◽  
Author(s):  
Xiao-Peng Xue ◽  
Yusuke Nishiyama ◽  
Yoshiaki Nakamura ◽  
Koichi Mori ◽  
Chih-Yung Wen

2015 ◽  
Vol 4 (1) ◽  
pp. 187 ◽  
Author(s):  
Ali Hassan Saleh ◽  
Ammer Khalaf Ali

Of this technique compared to the conventional deep drawing is that the circular cup can be carried out in single action press with limit In this paper a new mechanism for deep drawing was proposed to produce circular cup from thin plate without blank holder. In this technique the die assembly includes punch, die and die-punch. A 2D axisymmetric finite element model was built using DEFORM software. Effect of die geometry (half- cone angle) on maximum load, thickness distribution, strain distribution and effect of clearance ratio between punch and (die-punch) on the wrinkling of the cup were investigated. Three half-cone angles of die (15o, 30o and 45o) were used for forming sheet metal of brass (CuZn37) which had initial thickness of (1mm) at four clearance ratio (c/t) for die of 30o half-cone angle. Finite element model results showed good agreement with experimental results. Die of 30o half-cone angle with clearance ratio (c/t) of 0.9 gave the best product without wrinkling. The main advantage drawing ratio (LDR) of 1.86 and blank diameter to blank thickness ratio (d/t) < 86.


Energies ◽  
2020 ◽  
Vol 13 (5) ◽  
pp. 1166 ◽  
Author(s):  
Shizhen Li ◽  
Wei Li ◽  
Yanjun Liu ◽  
Chen Ji ◽  
Jingzhi Zhang

A two-phase flow ejector is an important part of a water mist fire suppression system, and these devices have become a popular research topic in recent years. This paper proposes a supersonic ejector that aims to improve the efficiency of water mist fire suppression systems. The effects of ejector geometric parameters on the entrainment ratio (ER) were explored. The effects of primary flow pressure (PP) on the mixing process and flow phenomena were studied by a high-speed camera. The experimental results show that the ER first increases and then decreases with increasing PP. ER increases with increasing ejector area ratio (AR). The PP corresponding to the maximum ER of ejectors with a different nozzle exit position (NXP) is 3.6 bar. The ejector with an NXP of +1 and AR of 6 demonstrate the best performance, and the ER of this ejector reaches 36.29. The spray half-cone angle of the ejector increases with increasing ER, reaching a maximum value of 7.07°. The unstable atomization half-cone angle is mainly due to a two-phase flow pulsating phenomenon. The pulsation period is 10 ms. In the present study, a general rule that provides a reference for ejector design and selection was obtained through experiments.


1973 ◽  
Vol 187 (1) ◽  
pp. 381-393 ◽  
Author(s):  
D. J. Ryley ◽  
M. J. Holmes

A venturi device was employed to strip and entrain liquid from the wall of a 3 in (7·5 cm) diameter steam main prior to isokinetic sampling. By injecting heated water into dry steam the wetness fraction was controlled between 1 and 5 per cent. Venturi convergence half-cone angles of 20, 30, 40 and 50° were employed and steam flow rates varied from 360–730 kg/h (800–1600 1b/h). Observations were made of the distribution through the test section of static pressure, recovered temperature and film thickness (for pressure 3·8 bar (55 1b/in2 absolute) only). Sampling across a diameter showed that under the most advantageous conditions the ratio, aggregate mass of entrained water: mass of injected water did not exceed 23 per cent. The optimum venturi half-cone angle lay between 40 and 50°. While capable of further development, the stripping-sampling principle seems unlikely to lead to significant improvements in wet steam sampling for quality.


2019 ◽  
Vol 5 (3) ◽  
pp. eaau7814 ◽  
Author(s):  
Xiao Li ◽  
Jun Chen ◽  
Zhifang Lin ◽  
Jack Ng

Optical tractor beams, proposed in 2011 and experimentally demonstrated soon after, offer the ability to pull particles against light propagation. It has attracted much research and public interest. Yet, its limited microscopic-scale range severely restricts its applicability. The dilemma is that a long-range Bessel beam, the most accessible beam for optical traction, has a small half-cone angle, θ0, making pulling difficult. Here, by simultaneously using several novel and compatible mechanisms, including transverse isotropy, Snell’s law, antireflection coatings (or impedance-matched metamaterials), and light interference, we overcome this dilemma and achieve long-range optical pulling at θ0≈ 1°. The range is estimated to be 14 cm when using ~1 W of laser power. Thus, macroscopic optical pulling can be realized in a medium or in a vacuum, with good tolerance of the half-cone angle and the frequency of the light.


1973 ◽  
Vol 187 (1) ◽  
pp. 381-393 ◽  
Author(s):  
D. J. Ryley ◽  
M. J. Holmes

A venturi device was employed to strip and entrain liquid from the wall of a 3 in (7·5 cm) diameter steam main prior to isokinetic sampling. By injecting heated water into dry steam the wetness fraction was controlled between 1 and 5 per cent. Venturi convergence half-cone angles of 20, 30, 40 and 50° were employed and steam flow rates varied from 360–730 kg/h (800–1600 1b/h). Observations were made of the distribution through the test section of static pressure, recovered temperature and film thickness (for pressure 3·8 bar (55 1b/in2 absolute) only). Sampling across a diameter showed that under the most advantageous conditions the ratio, aggregate mass of entrained water: mass of injected water did not exceed 23 per cent. The optimum venturi half-cone angle lay between 40 and 50°. While capable of further development, the stripping-sampling principle seems unlikely to lead to significant improvements in wet steam sampling for quality.


1968 ◽  
Vol 10 (5) ◽  
pp. 367-380 ◽  
Author(s):  
E. R. Lambert ◽  
Shiro Kobayashi

For axisymmetric extrusion through conical dies, an admissible velocity field without discontinuities was obtained by superposition of basic flow patterns. Based on this velocity field, the upper bound to the average forming pressure and the detailed mechanics were calculated for the extrusion of a rod with a semi-cone angle of 45° and a reduction of 75 per cent in area. Three different friction conditions along the die were considered and their influence on the deformation characteristics was discussed. Flow lines, velocity components, grid distortion, strain-rate components, effective strain rate, effective strain, and stress components were plotted. A comparison of the present results with those obtained experimentally (visioplasticity) shows good agreement.


2018 ◽  
Vol 877 ◽  
pp. 460-464
Author(s):  
K.V. Sreenivas Rao ◽  
P. Sujan ◽  
H.S. Sachin

When the space vehicle re-enters the earth’s atmosphere at a tremendous speed the frictional resistance creates enormous heat which may penetrate the vehicle leading to wreckage, if not dissipated to the surrounding. In the present study, CFD analysis of the thermal field generated on the surface of the solid model of the nose cone of the space vehicle is analyzed. Various configurations of the surface contour of the nose cone are considered to mimic the real life situation. The commercial CFD tool SolidWorks Flow Simulation module was used for the analysis. Four different surface contours were considered for the analysis of the temperature generated on its surface. The results indicate that the surface contour and re-entry velocity has a decided effect on the thermal field developed due to frictional resistance. Nose cone with larger half cone angle with small bluntness ratio offers greater resistance and hence lower temperature is generated compared to small half cone angle configuration.


1966 ◽  
Vol 88 (4) ◽  
pp. 410-419 ◽  
Author(s):  
B. Avitzur

A velocity field is considered to describe flow through conical dies. The expected distorted grid pattern is studied. Strain and strain rate fields are analyzed. Effective strain and effective strain rate distributions and their averages are defined. Application to processes like drawing extrusion and hydrostatic extrusion is discussed. Analysis is compared with experimental published data.


1967 ◽  
Vol 89 (2) ◽  
pp. 139-145 ◽  
Author(s):  
J. C. Y. Koh ◽  
J. F. Price

The nonsimilar boundary-layer flow and heat transfer of a cone rotating in a forced-flow field are investigated. Numerical solutions are shown for a half-cone angle of 53.5 deg with parameters (vw/ue)2 ranging from 0 to 20, and with Prandtl numbers from 0.2 to 10. With a half-cone angle of 90 deg (so that one has a rotating disk), the degenerate problem is solved in the same manner.


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