Generalized Flow Across an Abrupt Enlargement

1976 ◽  
Vol 98 (3) ◽  
pp. 327-332 ◽  
Author(s):  
R. P. Benedict ◽  
J. S. Wyler ◽  
J. A. Dudek ◽  
A. R. Gleed

Generalized solutions are developed for the flow across an abrupt enlargement. Three cases are considered, namely; an incompressible fluid, a subsonic compressible fluid, and a compressible fluid in supercritical flow. All characteristic quantities are given in the form of dimensionless numbers which are readily useful such as: the loss in terms of the total pressure ratio across the step, the pressure recovery in terms of the static pressure ratio across the step, and the pressure variation across the face of the step in terms of the throat-to-wall pressure ratio. All theoretical equations are verified by new experimental data, and design curves and tables are given for various area ratios operating at various pressure ratios.

Author(s):  
Anton Weber ◽  
Christian Morsbach ◽  
Edmund Kügeler ◽  
Christoph Rube ◽  
Matthias Wedeking

The flow field inside a single-stage centrifugal compressor characterized by a high flowrate of Φ = 0.15 and a design total pressure ratio of approximately 1.4 is analysed numerically. The stage geometry consists of a radially oriented inlet duct with uniform inflow without swirl, a 90 deg inlet bend in front of the impeller, the shrouded impeller itself followed by a large radial vaneless diffuser, a 180 deg U-turn, a radially oriented turning vane, a subsequent 90 deg bend, and as the last item a long axial exit duct. The impeller blades have large fillets at hub and tip and thick blunt trailing edges. Due to the rotating shroud, a labyrinth seal is placed above the impeller with 5 seal tips. The complete leakage region is also included in the CFD analysis. The blade numbers for the impeller and vane are 15 and 14, respectively. The test rig has recently been built at the Institute of Propulsion and Turbomachinery at RWTH Aachen University (Germany). The first part of the CFD work presented was carried out before the first experimental data were available. Using the k-ω turbulence model of Wilcox (1988), a number of principal steady RANS calculations were performed to investigate the following: Impact of near wall grid resolution and turbulence model wall boundary condition treatment, impact of impeller fillets, and the influence of leakage flow. This part is completed by a comparison of steady RANS simulations with the time-mean results of unsteady RANS analyses of one blade passage. For the calculations presented in the second part, experimental data are available at the inflow and outflow planes. At these planes overall mean values were deduced. Additionally, 3- and 5-hole probe data are available at spanwise traverse planes located at the zenith of the U-turn and in the exit plane. For part two a finer grid with y+ values of approximately unity for all solid walls was used. In addition to the Wilcox k-ω model and the Menter SST k-ω model, two higher level turbulence models — the explicit algebraic Reynolds stress model Hellsten EARSM k-ω and the differential Reynolds stress model SSG/LRR-ω — have been tested and compared with the experiments. The agreement in terms of overall performance (total pressure ratio, isentropic efficiency) is satisfactory for all turbulence models used, but there are some differences: the k-ω model is shown to be the most stable one towards stall. On the other hand, it is shown that details of the flow field in terms of the two spanwise traverses can be better represented by the more advanced turbulence models. All CFD simulations have been performed at 100% shaft speed.


Author(s):  
Kewei Xu ◽  
Gecheng Zha

Abstract This paper conducts aerodynamic design of a high specific speed mixed flow micro-compressor used as an actuator for Co-flow Jet (CFJ) Active Flow Control (AFC) airfoil. The aerodynamic design poses several challenges, including: 1) Small size with very low Reynolds number; 2) High specific speed for mixed-flow compressor due to high mass flow rate and low total pressure ratio; 3) Static pressure ratio lower than 1 to match the low pressure of CFJ airfoil leading edge (LE) suction peak. The numerical design approach is validated with a mixed flow micro-compressor with very good agreement between the predicted performance and the measured data. Front loaded rotor blade work distribution is adopted to decrease boundary layer loss at the blade surface. Free vortex work distribution is applied for the rotor span to reduce spanwise mixing loss. The rotor efficiency achieved by the numerical prediction is 91.7%. Significant loss is observed downstream of the rotor when the flow reaches the stator and the outlet guide vane (OGV). For the stator, it is found that an inlet and outlet flow path area ratio of 1.05 achieves a very high total pressure recovery of 99.29%. A very good stage isentropic efficiency of 84.3% is achieved. The final design of micro-compressor achieves a flow coefficient of 0.3 at the design point with a total pressure ratio of 1.117 and a static pressure ratio of 0.987. A structure FEM analysis indicates that the rotor blades satisfy the structure strength and modal frequency requirement.


Author(s):  
Botao Zhang ◽  
Bo Liu ◽  
Xin Sun ◽  
Hang Zhao

Abstract In order to explore the similarities and differences between the flow fields of cantilever stator and idealized compressor cascade with tip clearance, and to extend the cascade leakage model to compressors, the influence of stator hub rotation to represent cascade and cantilever stator on hub leakage flow was numerically studied. On this basis, the control strategy and mechanism of blade root suction were discussed. The results show that there is no obvious influence on stall margin of the compressor whether the stator hub is rotating or stationary. For rotating stator hub, the overall efficiency is decreased while the total pressure ratio is increased. At peak efficiency point and near stall point, the efficiency is reduced by about 0.43% and 0.34% individually, while the total pressure ratio is enlarged by about 0.23% and 0.27%, respectively. The gap leakage flow is promoted due to stator hub rotation, and the structure of the leakage vortex is weakened obviously. In addition, the hub leakage flow originating from the blade leading edge of rotating hub may contribute to double leakage near the trailing edge of the adjacent blade. However, the leakage flow directly out of the blade passage with stationary stator hub. The stator root loading and strength of the leakage flow increase with the rotation of the hub, and the leakage vortex is further away from the suction surface of the blade and is stretched to an ellipse closer to the endwall under the shear action. The rotating hub makes the flow loss near the stator gap increase, while the flow loss in the upper part of the blade root is decreased. Meanwhile, the total pressure ratio in the end area is increased. Blade root suction of cantilever stator can effectively control the hub leakage flow, inhibit the development of hub leakage vortex, and improve the flow capacity of the passage, thereby reducing the flow loss and modifying the flow field in the end zone.


Author(s):  
Zijing Chen ◽  
Bo Liu ◽  
Xiaoxiong Wu

Abstract In order to further improve the effectiveness of design(inverse) issue of S2 surface of axial compressor, a design method of optimization model based on real-coded genetic algorithm is instructed, with a detailed description of some important points such as the population setting, the fitness function design and the implementation of genetic operator. The method mainly takes the pressure ratio, the circulation as the optimization variables, the total pressure ratio and the overall efficiency of the compressor as the constraint condition and the decreasing of the diffusion factor of the compressor as the optimization target. In addition, for the propose of controlling the peak value of some local data after the optimization, a local optimization strategy is proposed to make the method achieve better results. In the optimization, the streamline curvature method is used to perform the iterative calculation of the aerodynamic parameters of the S2 flow surface, and the polynomial fitting method is used to optimize the dimensionality of the variables. The optimization result of a type of ten-stage axial compressor shows that the pressure ratio and circulation parameters have significant effect on the diffusion factor’s distribution, especially for the rotor pressure ratio. Through the optimization, the smoothness of the mass-average pressure ratio distribution curve of the rotors at all stages of the compressor is improved. The maximum diffusion factors in spanwise of rotor rows at the first, fifth and tenth stage of the compressor are reduced by 1.46%, 12.53% and 8.67%, respectively. Excluding the two calculation points at the root and tip of the blade because of the peak value, the average diffusion factors in spanwise are reduced by 1.28%, 3.46%, and 1.50%, respectively. For the two main constraints, the changes of the total pressure ratio and overall efficiency are less than 0.03% and 0.032%, respectively. In the end, a 3-d CFD numerical result is given to testify the effects of the optimization, which shows that the loss in the compressor is decreased by the optimization algorithm.


Author(s):  
S Thanigaiarasu ◽  
R Naren Shankar ◽  
E Rathakrishnan

The effects of bypass ratio on co-flowing subsonic and correctly expanded sonic jet decay have been studied experimentally. Co-flowing jets with lip thickness 1.0 Dp (where Dp is the diameter of primary nozzle and is equal to 10 mm) with bypass ratios of around 0.7, 1.4, and 6.4 at primary jet exit Mach numbers 0.6, 0.8, and 1.0 have been analyzed. A single free jet equivalent to primary nozzle of the co-flowing nozzle was considered for comparison. Primary jet centerline total pressure decay, spread, and static pressure variation were investigated. The results show that the mixing of the high bypass ratio co-flowing jet with lip thickness 1.0 Dp is superior to low bypass ratio co-flowing jet. Both lip thickness and bypass ratio have a strong influence on the co-flowing jet mixing. Bypass ratio 6.3 experiences a significantly higher mixing than bypass ratio 0.7 and 1.4. Selected jets were also investigated computationally. The computations capture the salient flow physics and reproduce well with the experiments.


Author(s):  
Hong Wu ◽  
Qiushi Li ◽  
Sheng Zhou

This paper presents an optimization method for fan/compressor which couples throughflow model solving axisymmetric Euler equations with adaptive simulated annealing (ASA) algorithm. One of the advantages of this optimization method is that it spends much less time than 3D optimization due to the rapid solving of throughflow model. In addition, the optimization space is quite extensive because more design variables can be adjusted in throughflow phase, such as swirl distribution, hub curve and sweep. To validate this optimization method, a highly loaded fan rotor with pressure ratio of 3.06 as a baseline is optimized. During the optimization process, the objective function is total pressure ratio, moreover, mass flow and efficiency are selected as the constraint conditions. Three important design variables including swirl distribution, hub curve and sweep are parameterized using Bezier curve, and then optimized in throughflow model independently, finally the optimum designs are validated using 3D viscous CFD solver. It is shown that pressure ratio and rotor loading can be improved further through optimizing swirl distribution, however, hub and sweep curves take more effects on mass flow and efficiency respectively. The optimization results demonstrate the advantage and feasibility of this optimization method.


1982 ◽  
Vol 104 (4) ◽  
pp. 463-467
Author(s):  
Masahiro Inoue

This paper presents a method for predicting the discharge coeffcient for a venturi flowmeter with a short laying length where the static pressure is not uniform at the throat due to streamline curvature. The discharge coefficient is determined by combining potential flow calculations and one-dimensional viscous flow considerations. For the potential flow, an accurate computational technique proposed by the author is used to calculate the pressure at the throat tap by assuming that the total pressure is equal to the average one at the throat. The average total pressure is related to the inlet pressure by use of a generalized empirical equation based on one-dimensional considerations. Validity of the method is verified by comparison with published experimental data for short venturi flowmeters.


Author(s):  
Wei Wang ◽  
Wuli Chu ◽  
Haoguang Zhang ◽  
Yanhui Wu

Discrete tip injection upstream of the rotor tip is an effective technique to extend stability margin for a compressor system in an aeroengine. The current study investigates the effects of injectors’ circumferential coverage on compressor performance and stability using time-accurate three-dimensional numerical simulations for multi passages in a transonic compressor. The percentage of circumferential coverage for all the six injectors ranges from 6% to 87% for the five investigated configurations. Results indicate that circumferential coverage of tip injection can greatly affect compressor stability and total pressure ratio, but has little influence on adiabatic efficiency. The improvement of compressor total pressure ratio is linearly related with the increasing circumferential coverage. The unsteady flow fields show that there exists a non-ignorable time lag of the injection effects between the passage inlet and outlet, and blade tip loading will not decline until the injected flow reaches the passage outlet. Stability improves sharply with the increasing circumferential coverage when the coverage is less than 27%, but increases flatly for the rest. It is proven that the injection efficiency which is a measurement of averaged blockage decrement in the injected region is an effective guideline to predict the stability improvement.


Author(s):  
Jan Siemann ◽  
Ingolf Krenz ◽  
Joerg R. Seume

Reducing the fuel consumption is a main objective in the development of modern aircraft engines. Focusing on aircraft for mid-range flight distances, a significant potential to increase the engines overall efficiency at off-design conditions exists in reducing secondary flow losses of the compressor. For this purpose, Active Flow Control (AFC) by aspiration or injection of fluid at near wall regions is a promising approach. To experimentally investigate the aerodynamic benefits of AFC by aspiration, a 4½-stage high-speed axial-compressor at the Leibniz Universitaet Hannover was equipped with one AFC stator row. The numerical design of the AFC-stator showed significant hub corner separations in the first and second stator for the reference configuration at the 80% part-load speed-line near stall. Through the application of aspiration at the first stator, the numerical simulations predict the complete suppression of the corner separation not only in the first, but also in the second stator. This leads to a relative increase in overall isentropic efficiency of 1.47% and in overall total pressure ratio of 4.16% compared to the reference configuration. To put aspiration into practice, the high-speed axial-compressor was then equipped with a secondary air system and the AFC stator row in the first stage. All experiments with AFC were performed for a relative aspiration mass flow of less than 0.5% of the main flow. Besides the part-load speed-lines of 55% and 80%, the flow field downstream of each blade row was measured at the AFC design point. Experimental results are in good agreement with the numerical predictions. The use of AFC leads to an increase in operating range at the 55% part-load speed-line of at least 19%, whereas at the 80% part-load speed-line no extension of operating range occurs. Both speed-lines, however, do show a gain in total pressure ratio and isentropic efficiency for the AFC configuration compared to the reference configuration. Compared to the AFC design point, the isentropic efficiency ηis rises by 1.45%, whereas the total pressure ratio Πtot increases by 1.47%. The analysis of local flow field data shows that the hub corner separation in the first stator is reduced by aspiration, whereas in the second stator the hub corner separation slightly increases. The application of AFC in the first stage further changes the stage loading in all downstream stages. While the first and third stage become unloaded by application of AFC, the loading in terms of the De-Haller number increases in the second and especially in the fourth stage. Furthermore, in the reference as well as in the AFC configuration, the fourth stator performs significantly better than predicted by numerical results.


Author(s):  
D. Sun ◽  
R. S. Amano

Two and three-dimensional steady flowfields generated by transverse secondary injection into a supersonic flow, was simulated by solving the Favre-averaged Navier-Stokes equations using the weighted essentially nonoscillatory (WENO) schemes. Both the two-dimensional and three-dimensional results are given. Some parameters affecting the penetration height and separation length of the interactive flowfield, including the total pressure ratio of the jet to the freestream, the boundary layer thickness, slot width, the Mach number of the freestream and injection, the jet angle, and the shape of the injection orifice in the 3D flowfield, were calculated in more detail.


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