Kinematic Synthesis of a Geared Five-Bar Function Generator

1971 ◽  
Vol 93 (1) ◽  
pp. 11-16 ◽  
Author(s):  
Arthur G. Erdman ◽  
George N. Sandor

A general closed form method of planar kinematic synthesis, using complex numbers to represent link vectors, is applied to the synthesis of a geared five-bar linkage for function generation. Equations are derived and a computer program is developed to yield several solutions. Angular displacements of the input, a cycloidal crank, and the output, a simple follower, are used as linear analogs of the independent and the dependent variables, respectively. A method is demonstrated for six precision conditions (three first, three second-order precision conditions). Numerical examples are included, and the structural error of these geared five-bars are compared to that of optimized four-bar linkages generating the same functions.

1970 ◽  
Vol 92 (3) ◽  
pp. 531-535 ◽  
Author(s):  
S. N. Kramer ◽  
G. N. Sandor

The method of complex numbers is applied towards the kinematic synthesis of a planar geared five-bar cycloidal-crank mechanism for approximate function generation with finitely separated precision points. It is shown that up to 10 precision points can be obtained, and a closed-form solution is presented which yields up to 6 different mechanisms with a 6-point approximation. In this method, the designer has control over the design of the cycloidal crank regarding gear ratio and configuration. The method has been programmed for automatic digital computation on the IBM-360 system, and the program is made available to interested readers. An optimization method utilizing iterative application of the closed-form solution is outlined.


1973 ◽  
Vol 95 (2) ◽  
pp. 423-429 ◽  
Author(s):  
Joseph F. McGovern ◽  
George N. Sandor

A method utilizing complex numbers similar to that used in Part 1 for adjustable function generator synthesis is applied to the synthesis of adjustable path generators. Finitely separated path points with prescribed timing as well as higher order approximations (infinitesimally separated path points) are treated, by way of analytical and closed form solutions. Adjustment of the path generator mechanism is accomplished by moving a fixed pivot. Mechanisms adjustable for different approximate straight line motions, for various path curvatures, and path tangents as well as several arbitrary paths can be synthesized. Four-bar and geared five-bar mechanisms are considered. Examples are included describing synthesized mechanisms.


Author(s):  
Fu-Chen Chen ◽  
Hsing-Hui Huang

The purpose of this paper is to use the Taguchi method on the tolerance design of a four-bar function generator in order to obtain the structural error that is insensitive to variations in manufacturing tolerance and joint clearance. The contribution of each control factor to the variations was also examined to further determine if the tolerance of the factor should be tightened to improve the precision of the mechanism. From the study of the four-bar function generator, it was revealed that the control factor B had the most significant effect on the variation of the structural errors. These were closely followed by factors E, C and D. On the whole, experimental errors contributed only 2.69% to the structural errors, much smaller than the contribution by individual factors, indicating that the design of the experiments was appropriate and the results were highly reliable. By tightening the tolerance, it is apparent that the mean of structural errors is reduced by 0.227 and the change in variance is 69.81% of the initial value, i.e. a reduction of 30.19%.


1971 ◽  
Vol 93 (1) ◽  
pp. 157-164 ◽  
Author(s):  
A. D. Dimarogonas ◽  
G. N. Sandor ◽  
A. G. Erdman

For certain tasks, four-bar linkages may not provide needed accuracy and/or structural characteristics. To overcome this, one or more bars may be added to the coupler with geared pairs to maintain a “one-degree-of-freedom” system. Utilizing complex numbers and matrix methods, a general geared n-bar function generator is developed in this paper. The computer program devised synthesizes four-bar linkages to approximate the desired function and increases the number of links by one if specifications for accuracy and other requirements are not met. Synthesized linkages are analyzed and then optimized by way of minimizing a multidimensional objective function. As a practical illustration of the n-bar theory, geared five-bar, one-loop function generators are designed to simulate the dynamic response of a two-degree-of-freedom vibrating system.


1959 ◽  
Vol 81 (1) ◽  
pp. 15-21 ◽  
Author(s):  
Ferdinand Freudenstein

Methods are developed for estimating and obtaining minimum structural error in the approximate synthesis of plane, function, or path-generating mechanisms. The application to a four-bar function generation mechanism is worked out with the aid of a large-scale digital computer used in the manner of a servo loop.


2015 ◽  
Vol 137 (10) ◽  
Author(s):  
Giorgio Figliolini ◽  
Ettore Pennestrì

The present paper deals with the formulation of novel closed-form algorithms for the kinematic synthesis of quasi-constant transmission ratio planar four-bar and slider–crank linkages. The algorithms are specific for both infinitesimal and finite displacements. In the first case, the approach is based on the use of kinematic loci, such as centrodes, inflection circle, and cubic of stationary curvature, as well as Euler–Savary equation. In the second case, the design equations follow from the application of Chebyshev min–max optimality criterion. These algorithms are aimed to obtain, within a given range of motion, a quasi-constant transmission ratio between the driving and driven links. The numerical examples discussed allow a direct comparison of structural errors for mechanisms designed with different methodologies, such as infinitesimal Burmester theory and the Chebyshev optimality criterion.


2015 ◽  
Vol 7 (3) ◽  
Author(s):  
Ali Almandeel ◽  
Andrew P. Murray ◽  
David H. Myszka ◽  
Herbert E. Stumph

The well-established methodology for slider-crank function generation states that five precision points can be achieved without structural error. The resulting designs, however, do not necessarily satisfy all of the kinematic requirements for designing a slider-crank linkage used in common machine applications such as driving the ram of a mechanical press. First, linkage solutions to the five precision point synthesis problem may need to change circuits to reach the precision points. Second, there is no guarantee that the input crank is fully rotatable. This paper presents a modification to the function generation synthesis methodology that reveals a continuum of defect-free, slider-crank solutions for four precision points. Additionally, the methodology allows the specification of velocity or acceleration at the precision points. Although smaller accelerations at a point of zero slide velocity are associated with longer dwell, a point having zero velocity and acceleration is shown not to be possible. Examples are included to illustrate this kinematic synthesis methodology.


1973 ◽  
Vol 95 (2) ◽  
pp. 417-422 ◽  
Author(s):  
Joseph F. McGovern ◽  
George N. Sandor

One of the major advantages of linkages over cams is the ease with which they can be adjusted to modify their output. Incorporating an adjustment into the design of a linkage makes it possible to make a selection from two, three, or more different outputs by simply making the adjustment. Adjustable mechanisms make it possible to use the same hardware for different input-output relationships. The adjustment considered in this paper is the changing of a fixed pivot location. This paper presents a method of synthesizing adjustable planar linkages for function generation with finitely separated precision points and higher order synthesis involving prescribed velocities, accelerations, and higher accelerations. The method of synthesis is analytical with closed form solutions and utilizes complex numbers. The method is programmed for automatic digital computation. The linkages considered are a four-bar, a geared five-bar, and a geared six-bar mechanism. Examples include adjustable mechanisms which have been successfully synthesized with the method developed here. Future extensions of the complex number method to include adjustment by changing the length of a link and by changing of the relative orientation of the gears in geared linkages are outlined.


Author(s):  
A K Khare ◽  
A C Rao

Structural error synthesis of mechanisms is usually carried out either by the precision point approach or by using optimization techniques. A new approach for such problems using the reliability concept is presented in this paper. Besides being simple, this approach leads to a closed form solution and the mechanism can be designed to perform with any desired reliability. Its application is illustrated by means of a numerical example and the results are compared with those available.


Author(s):  
L Gracia ◽  
J Angeles

A robust approach to computational kinematics intended to cope with algorithmic singularities is introduced in this article. The approach is based on the reduction of the original system of equations to a subsystem of bivariate equations, as opposed to the multivariate polynomial reduction leading to the characteristic univariate polynomial. The effectiveness of the approach is illustrated for the exact function-generation synthesis of planar, spherical, and spatial four-bar linkages. Some numerical examples are provided for the case of the spherical four-bar function generator with six precision points to show the benefits of the proposed method with respect to methods reported in the literature.


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