Design Point Variation of Three-Dimensional Loss and Deviation for Axial Compressor Middle Stages

1988 ◽  
Vol 110 (4) ◽  
pp. 426-433 ◽  
Author(s):  
W. B. Roberts ◽  
G. K. Serovy ◽  
D. M. Sandercock

Three-dimensional spanwise pressure loss and flow angle deviation variations have been deduced from NASA, university, and industrial sources from middle-stage research compressors operating near design point. These variations are taken as the difference above or below that predicted by blade element theory at any spanwise location. It was observed that the magnitude of the three-dimensional loss and deviation in the endwall regions is affected by hub and casing boundary layer thickness, camber, solidity, and blade channel aspect ratio for stators and rotor hubs. Rotor tip variations were found to depend on casing boundary layer thickness and tip clearance. Simple design point loss models derived from these data can aid in the design of axial compressor middle stages.

1986 ◽  
Vol 108 (1) ◽  
pp. 131-137 ◽  
Author(s):  
W. B. Roberts ◽  
G. K. Serovy ◽  
D. M. Sandercock

A model of the spanwise variation of the 3-D flow effects on deviation is proposed for middle-stage rotors and stators. This variation is taken as the difference above or below that predicted by blade element theory at any spanwise location. It was found that the stator variation is strongly affected by the end-wall boundary-layer thickness as well as camber, solidity, and blade channel aspect ratio. Rotor variation was found to depend on end-wall boundary layer thickness and tip clearance normalized by blade span. If these parameters are known or can be calculated, the models provide a reasonable approximation to the spanwise variation of deviation for middle compressor stages operating at low to high subsonic inlet Mach numbers.


Author(s):  
Minsuk Choi ◽  
Seong Hwan Oh ◽  
Han Young Ko ◽  
Je Hyun Baek

A three-dimensional numerical simulation was conducted to study an effect of the inlet boundary layer thickness on the rotating stall in an axial compressor. The inlet boundary layer thickness had significant effects on the hub-corner-separation in the junction of the hub and the suction surface. The hub-corner-separation grew significantly for the thick inlet boundary layer as the load was increased, while it was diminished to be indistinguishable from the rotor wake for the thin inlet boundary layer and a new corner-separation was originated near the casing. The difference in the internal flow at the near stall condition also had a large effect on characteristics of the rotating stall, especially the first asymmetric disturbance and the size of the stall cell. While a pre-stall disturbance arises firstly in the hub-corner-separation for the thick inlet boundary layer, an asymmetric disturbance was initially generated in the tip region because of the corner-separation for the thin inlet boundary layer. This disturbance was transferred to the tip leakage flow and grew to be an attached stall cell. When this attached stall cell reached a critical size, it moved along the blade row and became a short-length-scale rotating stall. The size of the stall cell for the thick inlet boundary layer was larger than that for the thin inlet boundary layer. The difference of the stall cell’s size affected the performance of the single rotor, causing large performance drop for the former case but a continuous performance change for the latter case.


1986 ◽  
Vol 108 (1) ◽  
pp. 2-6 ◽  
Author(s):  
N. A. Cumpsty

There are few available measurements of the boundary layers in multistage compressors when the repeating-stage condition is reached. These tests were performed in a small four-stage compressor; the flow was essentially incompressible and the Reynolds number based on blade chord was about 5 • 104. Two series of tests were performed; in one series the full design number of blades were installed, in the other series half the blades were removed to reduce the solidity and double the staggered spacing. Initially it was wished to examine the hypothesis proposed by Smith [1] that staggered spacing is a particularly important scaling parameter for boundary layer thickness; the results of these tests and those of Hunter and Cumpsty [2] tend to suggest that it is tip clearance which is most potent in determining boundary-layer integral thicknesses. The integral thicknesses agree quite well with those published by Smith.


1979 ◽  
Vol 101 (2) ◽  
pp. 233-245 ◽  
Author(s):  
J. De Ruyck ◽  
C. Hirsch ◽  
P. Kool

An axial compressor end-wall boundary layer theory which requires the introduction of three-dimensional velocity profile models is described. The method is based on pitch-averaged boundary layer equations and contains blade force-defect terms for which a new expression in function of transverse momentum thickness is introduced. In presence of tip clearance a component of the defect force proportional to the clearance over blade height ratio is also introduced. In this way two constants enter the model. It is also shown that all three-dimensional velocity profile models present inherent limitations with regard to the range of boundary layer momentum thicknesses they are able to represent. Therefore a new heuristic velocity profile model is introduced, giving higher flexibility. The end-wall boundary layer calculation allows a correction of the efficiency due to end-wall losses as well as calculation of blockage. The two constants entering the model are calibrated and compared with experimental data allowing a good prediction of overall efficiency including clearance effects and aspect ratio. Besides, the method allows a prediction of radial distribution of velocities and flow angles including the end-wall region and examples are shown compared to experimental data.


1986 ◽  
Author(s):  
M. Govardhan ◽  
N. Venkatrayulu ◽  
D. Prithvi Raj

The paper presents the results of three dimensional flow measurements behind the trailing edges of an impulse turbine blade row of 120° deflection in an annular cascade. The entry boundary layer thickness was systematically varied on the hub and casing walls separately and its effect on secondary flows and losses is investigated. With the increase of entry boundary layer thickness, it has been found that (i) the contours of local loss coefficient show that the magnitude of the hub loss core increased, (ii) the loss cores near the hub and casing wall are convected away from the walls, (iii) the spanwise variation of the pitchwise averaged losses indicate that the position of large loss peak near the hub wall remains the same, but the magnitude of the loss increases, (iv) the exit static pressure increases and the exit velocity in general decreases, (v) the degree of underturning of flow increases and (vi) the net secondary losses do not change appreciably.


Author(s):  
Minsuk Choi ◽  
Junyoung Park ◽  
Jehyun Baek

A three-dimensional computation was conducted to understand effects of the inlet boundary layer thickness on the internal flow and the loss characteristics in a low-speed axial compressor operating at the design condition (φ = 85%) and near stall condition (φ = 65%). At the design condition, independent of the inlet boundary layer thickness, flows in the axial compressor show similar characteristics such as the pressure distribution, size of hub corner-stall, tip leakage flow trajectory, limiting streamlines on the blade suction surface, etc. But, as the load is increased, for the thick inlet boundary layer at hub and casing, the hub corner stall grows to make a large separation region between the hub and suction surface, and the tip leakage flow is more vortical than that observed in the case with thin inlet boundary layer and has the critical point where the trajectory of the tip leakage flow is suddenly turned to the downstream. For the thin inlet boundary layer, the hub corner stall decays to form the thick boundary layer from hub to midspan on the suction surface owing to the blockage of the tip leakage flow and the tip leakage flow leans to the circumferential direction more than at the design condition. In addition to these, the severe reverse flow, induced by both boundary layers on the blade surface and the tip leakage flow, can be found to act as the blockage of flows near the casing, resulting in a heavy loss. As a result of these differences of the internal flow made by the different inlet boundary layer thickness, the spanwise distribution of the total loss is changed dramatically. At the design condition, total pressure losses for two different boundary layers are almost alike in the core flow region but the larger losses are generated at both hub and tip when the inlet boundary layer is thin. At the near stall condition, however, total loss for thick inlet boundary layer is found to be greater than that for thin inlet boundary layer on most of the span except the region near the hub and casing. In order to analyze effects of inlet boundary layer thickness on total loss in detail, total loss is scrutinized through three major loss categories available in a subsonic axial compressor such as profile loss, tip leakage loss and endwall loss.


1990 ◽  
Vol 112 (1) ◽  
pp. 109-115 ◽  
Author(s):  
N. M. McDougall

Detailed measurements have been made within an axial compressor operating both at design point and near stall. Rotor tip clearance was found to control the performance of the machine by influencing the flow within the rotor blade passages. This was not found to be the case in the stator blade row, where hub clearance was introduced beneath the blade tips. Although the passage flow was observed to be altered dramatically, no significant changes were apparent in the overall pressure rise or stall point. Small tip clearances in the rotor blade row resulted in the formation of corner separations at the hub, where the blade loading was highest. More representative clearances resulted in blockage at the tip due to the increased tip clearance flow. The effects that have been observed emphasize both the three-dimensional nature of the flow within compressor blade passages, and the importance of the flow in the endwall regions in determining the overall compressor performance.


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