Elasto-Plastic Finite Element Analyses of Two-Dimensional Rolling and Sliding Contact Deformation of Bearing Steel

1989 ◽  
Vol 111 (2) ◽  
pp. 309-314 ◽  
Author(s):  
A. M. Kumar ◽  
G. T. Hahn ◽  
V. Bhargava ◽  
C. Rubin

In the past, the mechanics of repeated rolling and sliding contact could only be treated for the idealized, elastic-perfectly-plastic (and isotropic) cyclic materials behavior, albeit approximately. They have not proven useful because the real cyclic plastic behavior of contacting materials is anything but perfectly plastic or isotropic. Using finite element methods, the authors have developed techniques for treating elastic-linear-kinematic hardening-plastic (ELKP) behavior, an idealization that comes much closer to the behavior of low, medium, and high hardness steels. In an earlier paper, the authors have examined rolling and sliding on rail steel, which is much softer than hardened bearing steel and displays quite different ELKP properties. The present paper offers the first results for repeated rolling and sliding for high strength bearing steel ELKP behavior and material properties.

2006 ◽  
Vol 321-323 ◽  
pp. 724-728
Author(s):  
Nam Su Huh ◽  
Yoon Suk Chang ◽  
Young Jin Kim

The present paper provides plastic limit load solutions for axial and circumferential through-wall cracked pipes based on detailed three-dimensional (3-D) finite element (FE) limit analysis using elastic-perfectly plastic behavior. As a loading condition, both single and combined loadings are considered. Being based on detailed 3-D FE limit analysis, the present solutions are believed to be valuable information for structural integrity assessment of cracked pipes.


1988 ◽  
Vol 110 (1) ◽  
pp. 44-49 ◽  
Author(s):  
G. Ham ◽  
C. A. Rubin ◽  
G. T. Hahn ◽  
V. Bhargava

The stresses, strains, and deformations produced by repeated, two-dimensional rolling-sliding contact are analyzed using a modified finite element model developed by Bhargava et al. [1]. Rolling and sliding are simulated by translating an appropriate set of normal and tangential surface tractions across an elastic-perfectly plastic half space. The study examines a peak-pressure-to-shear strength ratio of po/k = 4.5 and normal to tangential force ratios of T/N = 0.20 and T/N = 0.17. The calculations describe the residual stresses, displacements and the continuing cyclic radial, shear and equivalent strains generated at various depths in the rim. The results are compared with previous calculations by Johnson and Jefferis [2] of rolling-sliding contact and with pure rolling. The present work predicts much higher deformations than previously calculated.


Author(s):  
Biplab Chatterjee ◽  
Prasanta Sahoo

Loading-unloading behavior of a deformable sphere with a rigid flat under full stick contact condition is investigated for varying strain hardening. The study considers various tangent modulus using the finite element software ANSYS. Both the bilinear kinematic hardening and isotropic hardening models are considered. Numerical simulation reveals the qualitative similarity between kinematic and isotropic hardening regarding the variation of interfacial parameters during loading-unloading for various tangent modulus. It is found that the material with kinematic hardening dissipates more energy than the material with isotropic hardening during unloading. However for elastic perfectly plastic material, the loading-unloading behavior is insensitive to hardening model.


2017 ◽  
Vol 24 (4) ◽  
pp. 609-620 ◽  
Author(s):  
Shahryar Alikarami ◽  
Ali Parvizi

AbstractAn exact analytical elasto-plastic solution for thick-walled cylinder made of functionally graded materials (FGMs) subjected to combined pressure and thermal loading is presented in this paper. It is assumed that the cylinder is bonded at both ends, the material is radially graded and complies with the elastic perfectly plastic behavior. The relations in determining the plastic zone radius as well as the radial, circumferential, longitudinal and effective stresses in both elastic and plastic zones are obtained for any combined loading condition. Moreover, using ABAQUS/Explicit software, the functionally graded (FG) cylinder is simulated in every respect. Comparison of the present theoretical results with those from a finite element simulation illustrates the accuracy of the present analysis.


1991 ◽  
Vol 113 (1) ◽  
pp. 93-101 ◽  
Author(s):  
S. M. Kulkarni ◽  
C. A. Rubin ◽  
G. T. Hahn

The present paper, describes a transient translating elasto-plastic thermo-mechanical finite element model to study 2-D frictional rolling contact. Frictional two-dimensional contact is simulated by repeatedly translating a non-uniform thermo-mechanical distribution across the surface of an elasto-plastic half space. The half space is represented by a two dimensional finite element mesh with appropriate boundaries. Calculations are for an elastic-perfectly plastic material and the selected thermo-physical properties are assumed to be temperature independent. The paper presents temperature variations, stress and plastic strain distributions and deformations. Residual tensile stresses are observed. The magnitude and depth of these stresses depends on 1) the temperature gradients and 2) the magnitudes of the normal and tangential tractions.


Author(s):  
Hany F. Abdalla ◽  
Mohammad M. Megahed ◽  
Maher Y. A. Younan

A simplified technique for determining the shakedown limit load of a structure employing an elastic-perfectly-plastic material behavior was previously developed and successfully applied to a long radius 90-degree pipe bend. The pipe bend is subjected to constant internal pressure and cyclic bending. The cyclic bending includes three different loading patterns namely; in-plane closing, in-plane opening, and out-of-plane bending moment loadings. The simplified technique utilizes the finite element method and employs small displacement formulation to determine the shakedown limit load without performing lengthy time consuming full cyclic loading finite element simulations or conventional iterative elastic techniques. In the present paper, the simplified technique is further modified to handle structures employing elastic-plastic material behavior following the kinematic hardening rule. The shakedown limit load is determined through the calculation of residual stresses developed within the pipe bend structure accounting for the back stresses, determined from the kinematic hardening shift tensor, responsible for the translation of the yield surface. The outcomes of the simplified technique showed very good correlation with the results of full elastic-plastic cyclic loading finite element simulations. The shakedown limit moments output by the simplified technique are used to generate shakedown diagrams of the pipe bend for a spectrum of constant internal pressure magnitudes. The generated shakedown diagrams are compared with the ones previously generated employing an elastic-perfectly-plastic material behavior. These indicated conservative shakedown limit moments compared to the ones employing the kinematic hardening rule.


2009 ◽  
Vol 44 (6) ◽  
pp. 407-416 ◽  
Author(s):  
P J Budden ◽  
Y Lei

Limit loads for a thick-walled cylinder with an internal or external fully circumferential surface crack under pure axial load are derived on the basis of the von Mises yield criterion. The solutions reproduce the existing thin-walled solution when the ratio between the cylinder wall thickness and the inside radius tends to zero. The solutions are compared with published finite element limit load results for an elastic–perfectly plastic material. The comparison shows that the theoretical solutions are conservative and very close to the finite element data.


1985 ◽  
Vol 107 (1) ◽  
pp. 13-18 ◽  
Author(s):  
B. V. Kiefer ◽  
P. D. Hilton

Capabilities for the analysis of combined viscous and plastic behavior have been added to an existing finite element computer program for two-dimensional elastic-plastic calculations. This program (PAPSTB) has been formulated for elastic-plastic stress and deformation analyses of two-dimensional and axisymmetric structures. It has the ability to model large strains and large deformations of elastic-perfectly plastic, multi-linear hardening, or power-hardening materials. The program is based on incremental plasticity theory with a von Mises yield criterion. Time dependent behavior has been introduced into the PAPSTB program by adding a viscous strain increment to the elastic and plastic strain increment to form the total strain increment. The viscous calculations presently employ a power-law relationship between the viscous strain rate and the effective stress. The finite element code can be easily modified to handle more complex viscous models. The Newmark method for time integration is used, i.e., an input parameter is included which enables the user to vary the time domain approximation between forward (explicit) and backward (implicit) difference. Automatic time stepping is used to provide for stability in the viscous calculations. It is controlled by an input parameter related to the ratio of the current viscous strain increment to the total strain. The viscoplastic capabilities of the PAPSTB program are verified using the axisymmetric problem of an internally pressurized, thick-walled cylinder. The transient viscoplastic case is analyzed to demonstrate that the elastic-perfectly plastic solution is obtained as a steady-state condition is approached. The influence of varying the time integration parameter for transient viscoplastic calculations is demonstrated. In addition, the effects of time step on solution accuracy are investigated by means of the automatic time stepping algorithm in the program. The approach is then applied to a simple forging problem of cylinder upsetting.


1985 ◽  
Vol 52 (1) ◽  
pp. 75-82 ◽  
Author(s):  
V. Bhargava ◽  
G. T. Hahn ◽  
C. A. Rubin

This paper presents finite element analyses of two-dimensional (plane strain), elastic-plastic, repeated, frictionless rolling contact. The analysis employs the elastic-perfectly plastic, cycle and strain-amplitude-independent material used in the Merwin and Johnson analysis but avoids several assumptions made by these workers. Repeated rolling contacts are simulated by multiple translations of a semielliptical Hertzian pressure distribution. Results at p0/k = 3.5, 4.35, and 5.0 are compared to the Merwin and Johnson prediction. Shakedown is observed at p0/k = 3.5, but the comparisons reveal significant differences in the amount and distribution of residual shear strain and forward flow at p0/k = 4.35 and p0/k = 5.0. The peak incremental, shear strain per cycle for steady state is five times the value calculated by Merwin and Johnson, and the plastic strain cycle is highly nonsymmetric.


1962 ◽  
Vol 6 (03) ◽  
pp. 24-32
Author(s):  
James A. Nott

A theoretical derivation is given for elastic and plastic buckling of stiffened, circular cylindrical shells under uniform external hydrostatic pressures. The theory accounts for variable shell stresses, as influenced by the circular stiffeners, and critical buckling pressures are obtained for simple support conditions at the shell-frame junctures. Collapse pressures for both elastic and plastic buckling are determined by iteration and numerical minimization. The theory is applicable to shells made either of strain-hardening or elastic-perfectly plastic materials. Using the developed analysis, it is shown that a variation in stiffener size can change the buckling pressures. Test data from high-strength steel and aluminum cylinders show agreement between the theoretical and experimental collapse pressures to within approximately six percent.


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