Correlation and Prediction of Rotating Stall Inception by Divergence Method

1985 ◽  
Vol 107 (2) ◽  
pp. 191-196
Author(s):  
V. J. Zika
Keyword(s):  
Pressure Rise ◽  
Area Ratio ◽  
Rotating Stall ◽  
Compressor Blade ◽  
Flow Coefficient ◽  
Geometric Form ◽  
Form Parameter ◽  
Stall Inception ◽  
Multi Stage ◽  
Stall Angle

An empirical correlation of rotating stall inception points of elementary compressors (isolated rotors, stages without prerotation, complete single stages, and multi-stage machines with repeating stages), modeled as equivalent diffusers, is presented. From it, two inception criteria for self-induced rotating stall are derived. Compressor blade rows are classified according to a geometric form parameter, (L/A∞)cor, into two groups, subcritical and supercritical. The subcritical geometries stall at a constant kinematic area ratio AE/A∞, in what appears to be a pure rotating stall mode, which occurs before the airfoil stalls. In supercritical geometries, the rotating stall is delayed until it is triggered by the airfoil stall. Thus, for the latter geometries, the airfoil stall and rotating stall are coincident. In contrast to other diffuser-analog methods, the divergence method determines the stall angle and the stalled flow coefficient rather than the stalled pressure rise.

Clearance Effects on Centrifugal Compressor Characteristic and Stability

2007 ◽  
Author(s):  
Yong Sang Yoon ◽  
Shin Hyung Kang ◽  
Seung Jin Song
Keyword(s):  
Centrifugal Compressor ◽  
Rotational Speed ◽  
Pressure Rise ◽  
Rotating Stall ◽  
Tip Clearance ◽  
Flow Coefficient ◽  
Component Level ◽  
Stall Inception ◽  
Stability Model ◽  
Number Of Cells

The effects of impeller inlet tip clearance and diffuser width on centrifugal compressor characteristic and stability have been experimentally investigated in a centrifugal compressor with a vaneless diffuser. An increase in the impeller inlet tip clearance decreases the overall pressure rise across the compressor, mainly due to the tip clearance loss in the impeller. However, the effect of inlet tip clearance on diffuser pressure rise or compressor stability is weak. A decrease in the diffuser width significantly lowers the compressor pressure rise, especially at hight flow rates. At the component level, the impeller is insensitive to the diffuser width variation, and the pressure rise across the diffuser actually increases as diffuser width is decreased. Upon further investigation, it has been found that the overall compressor characteristic is strongly influenced by the region between the impeller exit and the diffuser inlet. Also, a decrease in the diffuser width delays stall inception by increasing the radial velocity of the flow in the diffuser. Thus, the stalling flow coefficient is more sensitive to the variation in the diffuser than the inlet tip clearance. In all cases, rotating stall consists of two or three cells rotating at about approximately one tenth of the compressor rotational speed. When the number of cells changes from three to two, the rotational speed drops. However, when the number of cells remains constant, the cells’ rotational speed increases as flow coefficient is lowered. All of these trends agree well with predictions from a new stability model developed by the first author.

Effects of Steady Tip Clearance Asymmetry and Rotor Whirl on Stall Inception in an Axial Compressor

2007 ◽  
Author(s):  
Joshua D. Cameron ◽  
Matthew A. Bennington ◽  
Mark H. Ross ◽  
Scott C. Morris ◽  
Thomas C. Corke
Keyword(s):  
Mass Flow ◽  
Axial Compressor ◽  
Pressure Rise ◽  
Rotating Stall ◽  
Short Length ◽  
Tip Clearance ◽  
Flow Coefficient ◽  
Correlation Technique ◽  
Length Scale ◽  
Stall Inception

Effects of rotor centerline offset and whirl on the pre-stall and stall inception behavior of a high-speed tip-critical axial compressor were investigated. The observations were made using a circumferential array of unsteady pressure transducers. The maximum amount of rotor offset and whirl used in this investigation was 26% and 13% of the design axisymmetric tip clearance respectively. Measurements were conducted using transient throttle movements which quickly decreased the mass flow in the compressor until the onset of rotating stall. A second set of measurements used quasi-transient throttling starting from a mass flow about 0.5% larger than the stalling mass flow. These data were analyzed with the traveling wave energy method, visual inspection of the filtered pressure traces, and a two-point spatial correlation technique. For the uniform tip clearance case rotating stall occurred while the slope of the pressure rise characteristic was negative. As expected, the flow breakdown exhibited “spike” inception with no observable rotating disturbances in the pre-stall time period. The introduction of small levels of steady and unsteady tip clearance asymmetry did not significantly alter the time average performance of the stage; circumferential variations in pressure rise and flow coefficient were minimal and the stalling flow coefficient remained unchanged. However, significant short length-scale rotating disturbances were observed in both of these cases prior to stall inception. As in the symmetric tip clearance case, short length-scale disturbances initiated rotating stall in the non-uniform tip clearance experiments. The location of the generation of the incipient stall cells with respect to the non-uniform tip clearance was strongly effected by the rotor offset/whirl.

Numerical Investigations on Partial Surge Initiated Inception and Stall Evolution in a Transonic Compressor

2017 ◽  
Author(s):  
Jiaguo Hu ◽  
Tianyu Pan ◽  
Wenqian Wu ◽  
Qiushi Li ◽  
Yifang Gong
Keyword(s):  
High Performance ◽  
Axial Compressor ◽  
Pressure Rise ◽  
Rotating Stall ◽  
Rapid Decline ◽  
Second Phase ◽  
Stall Inception ◽  
Transonic Compressor ◽  
Transient Simulations ◽  
Two Factors

The instability has been the largest barrier of the high performance axial compressor in the past decades. Stall inception, which determines the route and the characteristics of instability evolution, has been extensively focused on. A new stall inception, “partial surge”, is discovered in the recent experiments. In this paper full-annulus transient simulations are performed to study the origin of partial surge initiated inception and explain the aerodynamic mechanism. The simulations show that the stall inception firstly occurs at the stator hub region, and then transfers to the rotor tip region. The compressor finally stalled by the tip region rotating stall. The stall evolution is in accord with the experiments. The stall evolution can be divided into three phases. In the first phase, the stator corner separation gradually merged with the adjacent passages, producing an annulus stall cell at the stator hub region. In the second phase, the total pressure rise of hub region emerges rapid decline due to the fast expansion of the annulus stall cell, but the tip region maintains its pressure rise. In the third phase, a new rotating stall cell appears at the rotor tip region, leading to the onset of fast drop of the tip region pressure rise. The stall cells transfer from hub region to the tip region is caused by two factors, the blockage of the hub region which transfers more load to the tip region, and the separation fluid fluctuations in stator domain which increase the circumferential non-uniformity in the rotor domain. High load and non-uniformity at the rotor tip region induce the final rotating stall.

Influence of distorted inflows on the performance of a contra-rotating fan

2020 ◽  
pp. 1-18
Author(s):  
M.P. Manas ◽  
A.M. Pradeep
Keyword(s):  
Pressure Rise ◽  
Aircraft Engine ◽  
High Flow ◽  
Flow Coefficient ◽  
Potential Candidate ◽  
Blade Surface ◽  
Axial Fan ◽  
Stall Inception ◽  
Relative Contribution ◽  
Inflow Conditions

ABSTRACT A contra-rotating fan offers several aerodynamic advantages that make it a potential candidate for future aircraft engine configurations. Stall in a contra-rotating axial fan is interesting since instabilities could arise from either or both of the rotors. In this experimental study, a contra-rotating axial fan is analysed under clean or distorted inflow conditions to understand its performance and stall inception characteristics. The steady and unsteady measurements identified the relative contribution of each rotor towards the performance of the stage. The tip of rotor-1 is identified to be the most critical region of the contra-rotating fan. The contribution of rotor-2 to the overall loading of the stage is observed to be relatively less than rotor-1. The penalty due to distortion in the stage pressure rise is mostly felt by rotor-1, while rotor-2 also shows a reduction in performance for distorted inflows. Rotor-2 stalls at a high flow coefficient marking the initiation of partial stall of the stage, and the stall of the whole stage occurs once rotor-1 stalls. A fluid phenomenon that is attached to the blade surface marks the stall of rotor-1, and this fluid phenomenon initially rotates at a speed close to the speed of rotation of the blade. As the stage moves towards the fully developed stall, this fluid phenomenon sheds from the blade surface. The fluid phenomenon thus propagates at a speed much lower than the rotational speed of the blade during fully developed stall.

About the Numerical Simulation of Rotating Stall Mechanisms in Axial Compressors

2006 ◽  
Author(s):  
N. Gourdain ◽  
S. Burguburu ◽  
G. J. Michon ◽  
N. Ouayahya ◽  
F. Leboeuf ◽  
...  
Keyword(s):  
Numerical Simulation ◽  
Pressure Rise ◽  
Rotating Stall ◽  
Tip Clearance ◽  
Stall Inception ◽  
Axial Compressors ◽  
Time Frequency ◽  
Flow Phenomena ◽  
Temporal Modes ◽  
Inception Point

This paper deals with the first instability which occurs in compressors, close to the maximum of pressure rise, called rotating stall. A numerical simulation of these flow phenomena is performed and a comparison with experimental data is made. The configuration used for the simulation is an axial single-stage and low speed compressor (compressor CME2, LEMFI). The whole stage is modeled with a full 3D approach and tip clearance is taken into account. The numerical simulation shows that at least two different mechanisms are involved in the stall inception. The first one leads to a rotating stall with 10 cells and the second one leads to a configuration with only 3 cells. Unsteady signals from the computation are analyzed thanks to a time-frequency spectral analysis. An original model is proposed, in order to predict the spatial and the temporal modes which are the results of the interaction between stall cells and the compressor stage. A comparison with measurements shows that the computed stall inception point corresponds to the experimental limit of stability. The performance of the compressor during rotating stall is also well predicted by the simulation.

A Theory of Post-Stall Transients in Axial Compression Systems: Part I—Development of Equations

1986 ◽  
Vol 108 (1) ◽  
pp. 68-76 ◽  
Author(s):  
F. K. Moore ◽  
E. M. Greitzer
Keyword(s):  
Partial Differential Equations ◽  
Differential Equations ◽  
Angular Dependence ◽  
Axial Compression ◽  
Pressure Rise ◽  
Rotating Stall ◽  
Flow Coefficient ◽  
Approximate Theory ◽  
Third Order ◽  
First Order

An approximate theory is presented for post-stall transients in multistage axial compression systems. The theory leads to a set of three simultaneous nonlinear third-order partial differential equations for pressure rise, and average and disturbed values of flow coefficient, as functions of time and angle around the compressor. By a Galerkin procedure, angular dependence is averaged, and the equations become first order in time. These final equations are capable of describing the growth and possible decay of a rotating-stall cell during a compressor mass-flow transient. It is shown how rotating-stall-like and surgelike motions are coupled through these equations, and also how the instantaneous compressor pumping characteristic changes during the transient stall process.

A Theory of Rotating Stall of Multistage Axial Compressors: Part I—Small Disturbances

1984 ◽  
Vol 106 (2) ◽  
pp. 313-320 ◽  
Author(s):  
F. K. Moore
Keyword(s):  
Pressure Rise ◽  
Propagation Speed ◽  
Rotating Stall ◽  
Flow Coefficient ◽  
Fluid Inertia ◽  
Flow Distortion ◽  
Axial Compressors ◽  
Experimental Values ◽  
Stagger Angle ◽  
Small Disturbances

An analysis is made of rotating stall in compressors of many stages, finding conditions under which a flow distortion can occur which is steady in a traveling reference frame, even though upstream total and downstream static pressure are constant. In the compressor, a pressure-rise hysteresis is assumed. Flow in entrance and exit ducts yield additional lags. These lags balance to give a formula for stall propagation speed. For small disturbances, it is required that the compressor characteristics be flat in the neighborhood of average flow coefficient. Results are compared with the experiments of Day and Cumpsty. If a compressor lag of about twice that due only to fluid inertia is used, predicted propagation speeds agree almost exactly with experimental values, taking into account changes of number of stages, stagger angle, row spacing, and number of stall zones. The agreement obtained gives encouragement for the extension of the theory to account for large amplitudes.

Influence of Rotating Instability on Stall Inception Patterns in a Variable-Pitch Axial-Flow Fan

2006 ◽  
Author(s):  
Takahiro Nishioka ◽  
Shuuji Kuroda ◽  
Tsukasa Nagano ◽  
Hiroshi Hayami
Keyword(s):  
Rotor Blade ◽  
Axial Flow ◽  
Pressure Rise ◽  
Leading Edge ◽  
Rotating Stall ◽  
Axial Flow Fan ◽  
Tip Leakage Vortex ◽  
Stall Inception ◽  
Tip Leakage ◽  
Stagger Angle

An experimental study was conducted to investigate the inception patterns of rotating stall at different rotor blade stagger-angle settings with the aim of extending the stable operating range for a variable-pitch axial-flow fan. Pressure and velocity fluctuations were measured for a low-speed axial-flow fan with a relatively large tip clearance. Two stagger-angle settings were tested, the design setting, and a high setting which was 10 degrees greater than the design setting. Rotating instability (RI) was first observed near the peak pressure-rise point at both settings. It propagated in the rotation direction at about 40 to 50% of the rotor rotation speed, and its wavelength was about one rotor-blade pitch. However, the stall-inception patterns differed between the two settings. At the design stagger-angle setting, leading edge separation occurred near the stall-inception point, and this separation induced a strong tip leakage vortex that moved upstream of the rotor. This leakage vortex simultaneously induced a spike and a RI. The conditions for stall inception were consistent with the simple model of the spike-type proposed by Camp and Day. At the high stagger-angle setting, leading edge separation did not occur, and the tip leakage vortex did not move upstream of the rotor. Therefore, a spike did not appear although RI developed at the maximum pressure-rise point. This RI induced a large end-wall blockage that extended into the entire blade passage downstream of the rotor. This large blockage rapidly increased the rotor blade loading and directly induced a long length-scale stall cell before a spike or modal disturbance appeared. The conditions for stall inception were not consistent with the simple models of the spike or modal-type. These findings indicate that the movement of the tip leakage vortex associated with the rotor blade loading affects the development of a spike and RI and that the inception pattern of a rotating stall depends on the stagger-angle setting of the rotor blades.

The Unsteady Pre-Stall Behavior of the Spike-Type Rotating Stall Within an Airfoil Vaned-Diffuser

2018 ◽  
Author(s):  
Jiayi Zhao ◽  
Guang Xi ◽  
Zhiheng Wang ◽  
Yang Zhao
Keyword(s):  
Pressure Rise ◽  
Leading Edge ◽  
Suction Side ◽  
Rotating Stall ◽  
Vaned Diffuser ◽  
Stall Inception ◽  
Impeller Outlet ◽  
Inception Point ◽  
Transient Measurement ◽  
Couple Effect

The spike-type rotating stall (RS) inception inside the vaned-diffuser, which seriously restricts the performance range and brings the problems of blade fatigue, still seems to be a ‘mystery’ since its randomness. The paper intends to explain the mechanisms of this stall inception. To quantitatively assess the critical unsteady behavior to the initiation of RS inception, the transient measurement characterizes the process falling into the RS through the parameter of ‘blade passing irregularity’. The underlying vortex disturbance, related to the growing of the flow complexity and the final spike-type precursor, is further revealed by the full-annulus simulation. The results show the propagation principle of the vortexes from the design to the stall inception point, reflected by the distribution of ‘blade passing irregularity’. The performance change of different sub-components due to the vortex behavior is presented. At the RS limit, the sudden ramp-up of the ‘blade passing irregularity’ near the leading edge (LE), accompanied with the drop of the static pressure rise in the sub-component between the semi-vaneless and throat, corresponds to the spike-type inception in the form of a clockwise vortex connecting the suction side of the diffuser vane and the pressure side of the adjacent vane. Besides, when approaching the spike-type inception point, the couple effect of the growing potential of the diffuser vane and the enhanced vortex disturbance at the impeller outlet degrades the diffuser inlet flow.

Large-Scale DES Analysis of Stall Inception Process in a Multi-Stage Axial Flow Compressor

2016 ◽  
Author(s):  
Kazutoyo Yamada ◽  
Masato Furukawa ◽  
Yuki Tamura ◽  
Seishiro Saito ◽  
Akinori Matsuoka ◽  
...  
Keyword(s):  
Gas Turbine ◽  
Large Scale ◽  
Axial Flow ◽  
Leading Edge ◽  
Rotating Stall ◽  
Stall Inception ◽  
Eddy Simulation ◽  
Multi Stage ◽  
Flow Compressor ◽  
Edge Separation

The paper describes the flow mechanism of the rotating stall inception in a multi-stage axial flow compressor for an actual gas turbine. Large-scale numerical simulations have been conducted. The compressor investigated is a test rig compressor which was used for development of the industrial gas turbine, Kawasaki L30A. While the compressor consists of 14 stages, the front half stages of the compressor were analyzed in the present study. According to the test data, it is considered that the 5th or 6th stage is the one most suspected of leading to the stall. In order to capture precise flow physics that could happen at stall inception, a computational mesh was made dense, giving at least several million cells to each passage. It amounted to about two billion cells for the first 7 stages (three hundred million cells in each stage). Since the mesh was still not enough for the large-eddy simulation (LES), the detached-eddy simulation (DES) was employed. In the DES, a flow field is calculated by LES except near-wall and near-wall turbulent eddies are modeled by RANS. The computational resource required for such large-scale simulation was still quite large, so the computations were conducted on the K computer (RIKEN AICS in Japan). Unsteady flow phenomena at the stall inception were analyzed by using data mining techniques such as vortex identification and limiting streamline drawing with the LIC (line integral convolution) method. The present compressor has stall started from the separation on the hub side instead of the commonly observed leading-edge separation near the tip. The flow phenomenon first observed in the stalling process is the hub corner separation, which appears in some passage of the 6th stator when approaching the stall point. This hub corner separation expands with time, and eventually leads to the leading-edge separation on the hub side for the stator. Once the leading-edge separation happens, it rapidly develops into the rotating stall, causing another leading-edge separation for the neighboring blade in sequence. Finally, the rotating stall spreads to the upstream and downstream bladerows due to its large blockage effect.

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