Analysis of Heat Transfer Surface Geometries for Dry Cooling Tower Applications

1980 ◽  
Vol 102 (4) ◽  
pp. 807-812 ◽  
Author(s):  
Ali Montakhab

An analysis of heat exchanger surface geometries for the purpose of reducing dry cooling tower cost is presented. Two sets of results are derived. The first set can be used to evaluate heat transfer surface geometries in an attempt to select those most suitable for dry cooling tower applications. The second set of results can be used to direct research and development efforts toward developing better geometries for dry cooling tower applications. The first set of results is general and is applicable to all heat exchanger surface geometries. The second set is valid only for helical round or continuous fins having smooth, serrated, or cut fins and for staggered and in-line tube arrangements. The methods developed in this paper are not restricted to dry cooling towers per se, but are valid for other applications of fin tube heat exchangers as well.

1966 ◽  
Vol 88 (2) ◽  
pp. 179-186 ◽  
Author(s):  
Franz J. Schulenberg

Finned circular tubes have been used exclusively in air-cooled heat exchangers built for the American petroleum and chemical industries. In Europe, however, other tube geometries, in particular, finned elliptical tubes, have been used with great success. In this paper, the theory of the finned elliptical tube and its application in air-cooled heat exchangers are discussed. Finned circular and elliptical tubes are compared; it is shown that the developed heat transfer surface alone is not a sufficient criterion for predicting the performance of an air-cooled fin-tube heat exchanger.


1981 ◽  
Vol 103 (4) ◽  
pp. 715-719 ◽  
Author(s):  
J. A. Valenzuela ◽  
L. R. Glicksman

A novel design of a rotary heat exchanger to be used as a dry cooling tower is described. The heat exchanger consists of a matrix of thin steel disks which rotate between a hot water bath and a forced draft air stream. On top of the water floats a 2 cm thick layer of oil which coats the rotating disks and thus eliminates evaporation. An analytical model of the heat exchanger was developed and validated with experimental measurements taken on a 1.5 m dia test section. The model was then used to determine the net effect of the oil on the heat transfer performance. Although the oil film that coats the disks presents an additional resistance to the transfer of heat, it also contributes to the heat capacity of the disks. It was found that the reduction in the overall heat transfer rate due to the presence of the oil is small, of the order of 5 to 10 percent.


Author(s):  
Masoud Darbandi ◽  
Ali Behrouzifar ◽  
Ahmad Mirhashemi ◽  
Hossein Salemkar ◽  
Gerry E. Schneider

Thermal powerplants report a reduction in their dry cooling tower performances due to surrounding wind drafts. Therefore, it is very important to consider the influence of wind velocity in cooling tower design; especially in geographical points with high wind conditions. In this regard, we use the computational fluid dynamics (CFD) tool and simulate a dry cooling tower in different wind velocities of 0, 5 and 10 m/s. To extend our calculations; we also consider the temperature variation of circulating water through the tower heat exchanger or deltas one-by-one. We show that some heat exchangers around the tower cannot reduce the circulating water temperature sufficiently. This causes an increase in the mean temperature of those heat exchangers. The worst performances can be attributed to heat exchanger located on side wind places. We will discuss the detail performance of each delta and their assembly in draft wind conditions. This study suggests some effective ways to overcome thermal-performance of cooling tower in wind conditions.


2021 ◽  
pp. 3-19
Author(s):  
Dusan P. Sekulic

Abstract Heat exchangers are devices used to transfer thermal energy between two or more fluids, between a solid surface and a fluid, or between a solid particulate and a fluid at different temperatures. This article first addresses the causes of failures in heat exchangers. It then provides a description of heat-transfer surface area, discussing the design of the tubular heat exchanger. Next, the article discusses the processes involved in the examination of failed parts. Finally, it describes the most important types of corrosion, including uniform, galvanic, pitting, stress, and erosion corrosion.


Author(s):  
A. Montakhab

Because of its relatively high coolant temperature, the closed cycle gas turbine HTGR is well adapted to dry cooling and its waste heat can be rejected with relatively low cost. The preliminary design of natural-draft dry cooling towers for a 1200 MW(e) GT-HTGR is presented. The effects of air approach velocity, capacity rates of air and water mediums, and number of heat exchanger cross flow passes on salient tower and heat exchanger dimensions are studied. Optimum tower designs are achieved with three cross flow passes for the heat exchanger, resulting in a simultaneous minimization of tower height, heat exchanger surface area and circulating water pumping power. Four alternative tower designs are considered and their relative merits are compared. It is concluded that the 1200 MW(e) plant can be cooled by a single tower design which is well within the present state of the natural-draft dry cooling tower technology. In comparison, the fossil-fired or HTGR steam plants of the same output is shown to need three such towers.


1993 ◽  
Vol 115 (3) ◽  
pp. 584-591 ◽  
Author(s):  
B. Bansal ◽  
H. Mu¨ller-Steinhagen

Crystallization fouling of calcium sulfate was investigated in a plate and frame heat exchanger. The effects of flow velocity, wall temperature, and CaSO4, concentration on the fouling rates have been investigated and the distribution of scale along the heat transfer surface has been observed. The measured fouling curves are compared with predictions from a surface reaction controlled model.


2013 ◽  
Vol 597 ◽  
pp. 63-74 ◽  
Author(s):  
Jan Wajs ◽  
Dariusz Mikielewicz

In the paper the experimental analysis of passive heat transfer intensification in the case of modeled plate heat exchanger is conducted. The plate heat exchanger is chosen for the analysis because this kind of heat exchangers could be prospectively applied in the ORC systems, however other areas or application are equally possible. The experimental set-up was assembled at the Department of Energy and Industrial Apparatus of Gdansk University of Technology. The passive intensification was obtained by a modification of the heat transfer surface. The roughness of surface was increased by use of glass shot.During the experiment single-phase convective heat transfer in the single phase system was studied. The experiment was done in two stages. In the first stage the model of commercial plate heat exchanger was investigated, while in the second stage the identical one but with modified heat transfer surface. Model of heat exchanger consisted of three plates. The direct comparison of thermal and flow characteristics between both devices was possible due to assurance of equivalent conditions at the inlet to the system.The thermal and hydraulic characteristics are presented. The thermal analysis shows that in some range of heat flux density the overall heat transfer coefficient was higher for the commercial heat exchanger, while for the other was higher for the heat exchanger with modified surface. The influence of larger roughness on heat transfer cannot unequivocally be evaluated. Therefore as the next step the systematic investigations of model heat exchangers (only with one hot and one cold passage) will be conducted.


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