Investigation of the Tip Clearance Flow Inside and at the Exit of a Compressor Rotor Passage—Part II: Turbulence Properties

1983 ◽  
Vol 105 (1) ◽  
pp. 13-17 ◽  
Author(s):  
A. Pandya ◽  
B. Lakshminarayana

The flow in the tip clearance region of a compressor rotor is highly turbulent due to the strong interaction of the leakage flow with the annulus wall boundary layer. This paper deals with the turbulence properties of the flow in the tip clearance region of a moderately loaded compressor rotor. The experimental results reported in this paper were obtained using a two-sensor hot-wire probe in combination with an ensemble averaging technique. Blade-to-blade distribution of the axial and tangential turbulence intensities at various radial locations and ten axial locations (four inside the blade passage and the remaining six outside the passage) were derived from this data. Isointensity contours in the clearance region at various radial locations were also obtained from the experimental data. A region of very high turbulence intensities was indicated at the half-chord location from these results. The turbulence intensity profiles also indicated that the leakage flow travels toward the midpassage before rolling up. The turbulence is almost isotropic beyond three-quarter chord downstream of the trailing edge.

1983 ◽  
Vol 105 (1) ◽  
pp. 1-12 ◽  
Author(s):  
A. Pandya ◽  
B. Lakshminarayana

This paper reports on an experimental study of the nature of the tip clearance flow in a moderately loaded compressor rotor. The measurements reported were obtained using a stationary two-sensor, hot-wire probe in combination with an ensemble averaging technique. The flow field was surveyed at various radial locations and at ten axial locations, four of which were inside the blade passage in the clearance region and the remaining six outside the passage. Variations of the mean flow properties in the tangential and the radial directions at various axial locations were derived from the data. Variation of leakage velocity at different axial stations and the annulus-wall boundary layer profiles from passage-averaged mean velocities were also estimated. The results indicate that there exists a region of strong interaction of the leakage flow with the annulus-wall boundary layer at half-chord. The profiles are well-behaved beyond this point. The rotor exit flow is found to be uniform beyond 3/4 blade chord downstream of the rotor trailing edge.


Author(s):  
R Taghavi-Zenouz ◽  
S Eslami

Three-dimensional unsteady numerical simulations were carried out to analyse tip clearance flow in a low-speed isolated axial compressor rotor blades row. A flow solver has been used for the current study utilizing the large eddy simulation (LES) technique. Periodic tip leakage flow and its propagation trajectories were simulated in detail. A number of pseudo pressure transducers were imposed on the pressure side of the blade for detection of unsteady surface pressures to provide a calculation of tip leakage flow frequencies. Two different sizes of tip clearance were considered for simulations and analyses. Non-dimensional frequencies of the tip leakage flow were calculated and final results were compared to those of existing numerical and experimental data. Final results demonstrated that in contrast to the Reynolds averaged Navier–Stokes (RANS) model, the LES method shows considerable dependency of frequency characteristics of the tip leakage flow to the gap size and can detect different frequency spectrums along the blade surface. All the results obtained through the current numerical approach were in close agreement with those of existing experimental data.


Author(s):  
Xingen Lu ◽  
Wuli Chu ◽  
Junqiang Zhu ◽  
Yanhui Wu

The use of slots and grooves in the shroud over the tips of compressor blades, known as casing treatment, is known as a powerful method to control tip leakage flow through the clearance gap and enhance the flow stability in compressors. This paper present a detailed steady and unsteady numerical studies of the coupled flow through rotor blade passages and two different types of casing treatment for a modern subsonic axial-flow compressor rotor. Particular attention was given to examining the interaction between the tip leakage flow and the casing treatment. In order to validate the multi block model applied in the rotor blade end-wall region, the computational results for the modern subsonic compressor rotor both with and without casing treatment were correlated with available experimental test data for estimation of the global performance. Detailed analyses of the flow visualization at the tip have exposed the different tip flow topologies between the cases with casing treatment and with untreated smooth wall. It was found that the primary stall margin enhancement afforded by the casing treatment is a result of the tip clearance flow manipulation. The repositioning of the tip clearance vortex further towards the trailing edge of the blade passage and delaying the movement of incoming/tip clearance flow interface to the leading edge plane are the physical mechanisms responsible for extending the compressor stall margin.


1984 ◽  
Vol 106 (3) ◽  
pp. 570-577 ◽  
Author(s):  
B. Lakshminarayana ◽  
A. Pandya

The flow field in the tip clearance region of a compressor rotor at an off-design condition is reported in this paper. The earlier data at the design condition have also been reinterpreted and correlated with the blade and the flow parameters. The measurements inside the rotor tip region are acquired using a miniature hot-wire sensor of “V” configuration. The instantaneous velocity data are analyzed by the ensemble-averaging technique to derive the blade-to-blade velocity field at various axial and radial locations between the rotor tip and the casing. The flow and the blade pressure data at the design condition are compared with the data at the off-design condition (lower blade loading). In addition to a reduction in the leakage velocities, its chordwise variation is also altered substantially at the lower blade loading.


Author(s):  
Holger Brandt ◽  
Leonhard Fottner ◽  
Horst Saathoff ◽  
Udo Stark

Numerical investigations on the effects of varying inflow conditions on the tip leakage flow field of an isolated low–speed compressor rotor and the respective rotor tip section cascade were performed at corresponding operation points. Inlet flow variations at each flow rate were obtained by means of varying the boundary layer thickness in such a manner that the non-dimensional integral parameters of the simulated inflow boundary layers were identical for the rotor and cascade. In order to describe the flowfield through the tip gap and its interactions with the incoming flow accurately, a fully–gridded tip gap region was employed. The numerical predictions for comparable inflow conditions agree well with experimental results from previous investigations on the endwall boundary layer separation due to tip clearance flow. It is demonstrated by the simulations that thickening the inflow boundary layer forces the roll-up point of the clearance vortex to move towards the leading edge. By its effects upon leakage flow, varying the incoming boundary layer has a deleterious effect on stall mass flow similar to increasing the tip clearance height. The investigations further reveal a great deal of similarity between the steady state clearance flow in the cascade and the rotor overtip leakage flow.


1995 ◽  
Vol 117 (3) ◽  
pp. 336-347 ◽  
Author(s):  
B. Lakshminarayana ◽  
M. Zaccaria ◽  
B. Marathe

Detailed measurements of the flow field in the tip region of an axial flow compressor rotor were carried out using a rotating five-hole probe. The axial, tangential, and radial components of relative velocity, as well as the static and stagnation pressures, were obtained at two axial locations, one at the rotor trailing edge, the other downstream of the rotor. The measurements were taken up to about 26 percent of the blade span from the blade tip. The data are interpreted to understand the complex nature of the flow in the tip region, which involves the interaction of the tip leakage flow, the annulus wall boundary layer and the blade wake. The experimental data show that the leakage jet does not roll up into a vortex. The leakage jet exiting from the tip gap is of high velocity and mixes quickly with the mainstream, producing intense shearing and flow separation. There are substantial differences in the structure of tip clearance observed in cascades and rotors.


Author(s):  
Wei Li ◽  
Wei-Yang Qiao ◽  
Kai-Fu Xu ◽  
Hua-Ling Luo

The tip leakage flow has significant effects on turbine in loss production, aerodynamic efficiency, etc. Then it’s important to minimize these effects for a better performance by adopting corresponding flow control. The active turbine tip clearance flow control with injection from the tip platform is given in Part-1 of this paper. This paper is Part-2 of the two-part papers focusing on the effect of five different passive turbine tip clearance flow control methods on the tip clearance flow physics, which consists of a partial suction side squealer tip (Partial SS Squealer), a double squealer tip (Double Side Squealer), a pressure side tip shelf with inclined squealer tip on a double squealer tip (Improved PS Squealer), a tip platform extension edge in pressure side (PS Extension) and in suction side (SS Extension) respectively. Combined with the turbine rotor and the numerical method mentioned in Part 1, the effects of passive turbine tip clearance flow controls on the tip clearance flow were sequentially simulated. The detailed tip clearance flow fields with different squealer rims were described with the streamline and the velocity vector in various planes parallel to the tip platform or normal to the tip leakage vortex core. Accordingly, the mechanisms of five passive controls were put in evidence; the effects of the passive controls on the turbine efficiency and the tip clearance flow field were highlighted. The results show that the secondary flow loss near the outer casing including the tip leakage flow and the casing boundary layer can be reduced in all the five passive control methods. Comparing the active control with the passive control, the effect brought by the active injection control on the tip leakage flow is evident. The turbine rotor efficiency could be increased via the rational passive turbine tip clearance flow control. The Improved PS Squealer had the best effect on turbine rotor efficiency, and it increased by 0.215%.


Author(s):  
Wei Zhu ◽  
Songtao Wang ◽  
Longxin Zhang ◽  
Jun Ding ◽  
Zhongqi Wang

This study aimed to enhance the understanding of flow phenomena in low-reaction aspirated compressors. Three-dimensional, multi-passage steady and unsteady numerical simulations are performed to investigate the performance sensitivity to tip clearance variation on the first-stage rotor of a multistage low-reaction aspirated compressor. Three kinds of tip clearance sizes including 1.0τ, 2.0τ and 3.0τ are modeled, in which 1.0τ corresponds to the designed tip clearance size of 0.2 mm. The steady numerical simulations show that the overall performance of the rotor moves toward lower mass flow rate when the tip clearance size is increased. Moreover, energy losses, efficiency reduction and stall margin decrease are also observed with increasing tip clearance size. This can be mostly attributed to the damaging impact of intense tip clearance flow. For unsteady simulation, the result shows periodical oscillation of the tip leakage vortex and a “two-passage periodic structure” in the tip region at the near-stall point. The occurrence of the periodical oscillation is due to the severe interaction between the tip clearance flow and the shock wave. However, the rotor operating state is still stable at this working point because a dynamic balance is established between the tip clearance flow and incoming flow.


Author(s):  
R. Dambach ◽  
H. P. Hodson ◽  
I. Huntsman

This paper describes an experimental investigation of tip clearance flow in a radial inflow turbine. Flow visualisation and static pressure measurements were performed. These were combined with hot-wire traverses into the tip gap. The experimental data indicates that the tip clearance flow in a radial turbine can be divided into three regions. The first region is located at the rotor inlet, where the influence of relative casing motion dominates the flow over the tip. The second region is located towards midchord, where the effect of relative casing motion is weakened. Finally a third region exists in the exducer, where the effect of relative casing motion becomes small and the leakage flow resembles the tip flow behaviour in an axial turbine. Integration of the velocity profiles showed that there is little tip leakage in the first part of the rotor because of the effect of scraping. It was found that the bulk of tip leakage flow in a radial turbine passes through the exducer. The mass flow rate, measured at four chordwise positions, was compared with a standard axial turbine tip leakage model. The result revealed the need for a model suited to radial turbines. The hot-wire measurements also indicated a higher tip gap loss in the exducer of the radial turbine. This explains why the stage efficiency of a radial inflow turbine is more affected by increasing the radial clearance than by increasing the axial clearance.


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