Effects of the Inlet Flow Conditions on the Tip Clearance Flow of an Isolated Compressor Rotor

2002 ◽  
Author(s):  
Holger Brandt ◽  
Leonhard Fottner ◽  
Horst Saathoff ◽  
Udo Stark
Keyword(s):  
Boundary Layer ◽  
Tip Clearance ◽  
Leakage Flow ◽  
Tip Leakage Flow ◽  
Inlet Flow ◽  
Tip Clearance Flow ◽  
Compressor Rotor ◽  
Numerical Predictions ◽  
Clearance Flow ◽  
Inflow Conditions

Numerical investigations on the effects of varying inflow conditions on the tip leakage flow field of an isolated low–speed compressor rotor and the respective rotor tip section cascade were performed at corresponding operation points. Inlet flow variations at each flow rate were obtained by means of varying the boundary layer thickness in such a manner that the non-dimensional integral parameters of the simulated inflow boundary layers were identical for the rotor and cascade. In order to describe the flowfield through the tip gap and its interactions with the incoming flow accurately, a fully–gridded tip gap region was employed. The numerical predictions for comparable inflow conditions agree well with experimental results from previous investigations on the endwall boundary layer separation due to tip clearance flow. It is demonstrated by the simulations that thickening the inflow boundary layer forces the roll-up point of the clearance vortex to move towards the leading edge. By its effects upon leakage flow, varying the incoming boundary layer has a deleterious effect on stall mass flow similar to increasing the tip clearance height. The investigations further reveal a great deal of similarity between the steady state clearance flow in the cascade and the rotor overtip leakage flow.

Numerical simulation of unsteady tip clearance flow in an isolated axial compressor rotor blades row

2011 ◽  
Vol 226 (1) ◽  
pp. 82-93 ◽  
Author(s):  
R Taghavi-Zenouz ◽  
S Eslami
Keyword(s):  
Experimental Data ◽  
Axial Compressor ◽  
Rotor Blades ◽  
Tip Clearance ◽  
Leakage Flow ◽  
Tip Leakage Flow ◽  
Tip Clearance Flow ◽  
Tip Leakage ◽  
Compressor Rotor ◽  
Clearance Flow

Three-dimensional unsteady numerical simulations were carried out to analyse tip clearance flow in a low-speed isolated axial compressor rotor blades row. A flow solver has been used for the current study utilizing the large eddy simulation (LES) technique. Periodic tip leakage flow and its propagation trajectories were simulated in detail. A number of pseudo pressure transducers were imposed on the pressure side of the blade for detection of unsteady surface pressures to provide a calculation of tip leakage flow frequencies. Two different sizes of tip clearance were considered for simulations and analyses. Non-dimensional frequencies of the tip leakage flow were calculated and final results were compared to those of existing numerical and experimental data. Final results demonstrated that in contrast to the Reynolds averaged Navier–Stokes (RANS) model, the LES method shows considerable dependency of frequency characteristics of the tip leakage flow to the gap size and can detect different frequency spectrums along the blade surface. All the results obtained through the current numerical approach were in close agreement with those of existing experimental data.

Mechanism of the Interaction Between Casing Treatment and Tip Leakage Flow in a Subsonic Axial Compressor

2006 ◽  
Author(s):  
Xingen Lu ◽  
Wuli Chu ◽  
Junqiang Zhu ◽  
Yanhui Wu
Keyword(s):  
Tip Clearance ◽  
Leakage Flow ◽  
Tip Leakage Flow ◽  
Stall Margin ◽  
Tip Clearance Flow ◽  
Casing Treatment ◽  
Tip Leakage ◽  
Compressor Rotor ◽  
Clearance Flow ◽  
Flow Through

The use of slots and grooves in the shroud over the tips of compressor blades, known as casing treatment, is known as a powerful method to control tip leakage flow through the clearance gap and enhance the flow stability in compressors. This paper present a detailed steady and unsteady numerical studies of the coupled flow through rotor blade passages and two different types of casing treatment for a modern subsonic axial-flow compressor rotor. Particular attention was given to examining the interaction between the tip leakage flow and the casing treatment. In order to validate the multi block model applied in the rotor blade end-wall region, the computational results for the modern subsonic compressor rotor both with and without casing treatment were correlated with available experimental test data for estimation of the global performance. Detailed analyses of the flow visualization at the tip have exposed the different tip flow topologies between the cases with casing treatment and with untreated smooth wall. It was found that the primary stall margin enhancement afforded by the casing treatment is a result of the tip clearance flow manipulation. The repositioning of the tip clearance vortex further towards the trailing edge of the blade passage and delaying the movement of incoming/tip clearance flow interface to the leading edge plane are the physical mechanisms responsible for extending the compressor stall margin.

Numerical Simulation of Tip Clearance Control in Axial Turbine Rotor: Part 2—Passive Control of Five Different Tip Platforms

2008 ◽  
Author(s):  
Wei Li ◽  
Wei-Yang Qiao ◽  
Kai-Fu Xu ◽  
Hua-Ling Luo
Keyword(s):  
Flow Control ◽  
Passive Control ◽  
Suction Side ◽  
Turbine Rotor ◽  
Tip Clearance ◽  
Leakage Flow ◽  
Tip Leakage Flow ◽  
Tip Clearance Flow ◽  
Tip Leakage ◽  
Clearance Flow

The tip leakage flow has significant effects on turbine in loss production, aerodynamic efficiency, etc. Then it’s important to minimize these effects for a better performance by adopting corresponding flow control. The active turbine tip clearance flow control with injection from the tip platform is given in Part-1 of this paper. This paper is Part-2 of the two-part papers focusing on the effect of five different passive turbine tip clearance flow control methods on the tip clearance flow physics, which consists of a partial suction side squealer tip (Partial SS Squealer), a double squealer tip (Double Side Squealer), a pressure side tip shelf with inclined squealer tip on a double squealer tip (Improved PS Squealer), a tip platform extension edge in pressure side (PS Extension) and in suction side (SS Extension) respectively. Combined with the turbine rotor and the numerical method mentioned in Part 1, the effects of passive turbine tip clearance flow controls on the tip clearance flow were sequentially simulated. The detailed tip clearance flow fields with different squealer rims were described with the streamline and the velocity vector in various planes parallel to the tip platform or normal to the tip leakage vortex core. Accordingly, the mechanisms of five passive controls were put in evidence; the effects of the passive controls on the turbine efficiency and the tip clearance flow field were highlighted. The results show that the secondary flow loss near the outer casing including the tip leakage flow and the casing boundary layer can be reduced in all the five passive control methods. Comparing the active control with the passive control, the effect brought by the active injection control on the tip leakage flow is evident. The turbine rotor efficiency could be increased via the rational passive turbine tip clearance flow control. The Improved PS Squealer had the best effect on turbine rotor efficiency, and it increased by 0.215%.

scholarly journals An Experimental Study of Tip Clearance Flow in a Radial Inflow Turbine

1998 ◽  
Author(s):  
R. Dambach ◽  
H. P. Hodson ◽  
I. Huntsman
Keyword(s):  
Tip Clearance ◽  
Leakage Flow ◽  
Hot Wire ◽  
Tip Leakage Flow ◽  
Axial Turbine ◽  
Tip Clearance Flow ◽  
Tip Leakage ◽  
Radial Turbine ◽  
Clearance Flow ◽  
Radial Inflow Turbine

This paper describes an experimental investigation of tip clearance flow in a radial inflow turbine. Flow visualisation and static pressure measurements were performed. These were combined with hot-wire traverses into the tip gap. The experimental data indicates that the tip clearance flow in a radial turbine can be divided into three regions. The first region is located at the rotor inlet, where the influence of relative casing motion dominates the flow over the tip. The second region is located towards midchord, where the effect of relative casing motion is weakened. Finally a third region exists in the exducer, where the effect of relative casing motion becomes small and the leakage flow resembles the tip flow behaviour in an axial turbine. Integration of the velocity profiles showed that there is little tip leakage in the first part of the rotor because of the effect of scraping. It was found that the bulk of tip leakage flow in a radial turbine passes through the exducer. The mass flow rate, measured at four chordwise positions, was compared with a standard axial turbine tip leakage model. The result revealed the need for a model suited to radial turbines. The hot-wire measurements also indicated a higher tip gap loss in the exducer of the radial turbine. This explains why the stage efficiency of a radial inflow turbine is more affected by increasing the radial clearance than by increasing the axial clearance.

Behavior of Tip Leakage Flow in an Axial Flow Compressor Rotor

2006 ◽  
Author(s):  
Yanhui Wu ◽  
Wuli Chu ◽  
Xingen Lu ◽  
Junqiang Zhu
Keyword(s):  
Boundary Layer ◽  
Vortex Breakdown ◽  
Axial Flow ◽  
Tip Clearance ◽  
Leakage Flow ◽  
Pressure Side ◽  
Tip Leakage Flow ◽  
Tip Leakage ◽  
Compressor Rotor ◽  
Flow Compressor

The current paper reports on investigations with an aim to advance the understanding of the flow field near the casing of a small-scale high-speed axial flow compressor rotor. Steady three dimensional viscous flow calculations are applied to obtain flow fields at various operating conditions. To demonstrate the validity of the computation, the numerical results are first compared with available measured data. Then, the numerically obtained flow fields are analyzed to identify the behavior of tip leakage flow, and the mechanism of blockage generation arising from flow interactions between the tip clearance flow, the blade/casing wall boundary layers, and non-uniform main flow. The current investigation indicates that the “breakdown” of the tip leakage vortex occurs inside the rotor passage at the near stall condition. The vortex “breakdown” results in the low-energy fluid accumulating on the casing wall spreads out remarkably, which causes a sudden growth of the casing wall boundary layer having a large blockage effect. A low-velocity region develops along the tip clearance vortex at the near stall condition due to the vortex “breakdown”. As the mass flow rate is further decreased, this area builds up rapidly and moves upstream. This area prevents incoming flow from passing through the pressure side of the passage and forces the tip leakage flow to spill into the adjacent blade passage from the pressure side at the leading edge. It is found that the tip leakage flow exerts little influence on the development of the blade suction surface boundary layer even at the near stall condition.

Investigation of the Tip Clearance Flow Inside and at the Exit of a Compressor Rotor Passage—Part I: Mean Velocity Field

1983 ◽  
Vol 105 (1) ◽  
pp. 1-12 ◽  
Author(s):  
A. Pandya ◽  
B. Lakshminarayana
Keyword(s):  
Boundary Layer ◽  
Tip Clearance ◽  
Mean Flow ◽  
Ensemble Averaging ◽  
Mean Velocity ◽  
Tip Clearance Flow ◽  
Wall Boundary Layer ◽  
Compressor Rotor ◽  
Wall Boundary ◽  
Clearance Flow

This paper reports on an experimental study of the nature of the tip clearance flow in a moderately loaded compressor rotor. The measurements reported were obtained using a stationary two-sensor, hot-wire probe in combination with an ensemble averaging technique. The flow field was surveyed at various radial locations and at ten axial locations, four of which were inside the blade passage in the clearance region and the remaining six outside the passage. Variations of the mean flow properties in the tangential and the radial directions at various axial locations were derived from the data. Variation of leakage velocity at different axial stations and the annulus-wall boundary layer profiles from passage-averaged mean velocities were also estimated. The results indicate that there exists a region of strong interaction of the leakage flow with the annulus-wall boundary layer at half-chord. The profiles are well-behaved beyond this point. The rotor exit flow is found to be uniform beyond 3/4 blade chord downstream of the rotor trailing edge.

Measurement and Prediction of Tip Clearance Flow in Linear Turbine Cascades

1993 ◽  
Vol 115 (3) ◽  
pp. 376-382 ◽  
Author(s):  
F. J. G. Heyes ◽  
H. P. Hodson
Keyword(s):  
Experimental Studies ◽  
Tip Clearance ◽  
Leakage Flow ◽  
Pressure Gradients ◽  
Tip Leakage Flow ◽  
Tip Clearance Flow ◽  
Tip Leakage ◽  
Clearance Flow ◽  
Turbine Cascades ◽  
Axial Turbines

This paper describes a simple two-dimensional model for the calculation of the leakage flow over the blade tips of axial turbines. The results obtained from calculations are compared with data obtained from experimental studies of two linear turbine cascades. One of these cascades has been investigated by the authors and previously unpublished experimental data are provided for comparison with the model. In each of the test cases examined, excellent agreement is obtained between the experimental and predicted data. Although ignored in the past, the importance of pressure gradients along the blade chord is highlighted as a major factor influencing the tip leakage flow.

Numerical Investigation of Tip Clearance Flow in an Axial Compressor Cascade

2014 ◽  
Vol 599-601 ◽  
pp. 368-371
Author(s):  
Zhi Hui Xu ◽  
He Bin Lv ◽  
Ru Bin Zhao
Keyword(s):  
Computational Simulation ◽  
Suction Side ◽  
Tip Clearance ◽  
Leakage Flow ◽  
Compressor Cascade ◽  
Tip Leakage Flow ◽  
Tip Clearance Flow ◽  
Tip Leakage ◽  
Clearance Flow ◽  
Blade Tip

Using blade tip winglet to control the tip leakage flow has been concerned in the field of turbomachinery. Computational simulation was conducted to investigate the phenomenological features of tip clearance flow. The simulation results show that suction-side winglet can reduce leakage flow intensity. The tip winglet can also decrease tip leakage mass flow and weaken tip leakage flow mixing with the mainstream and therefore reduce the total pressure loss at the blade tip.

Tip Leakage Flow in Radial Inflow Rotor of a Microturbine With Varying Blade-Shroud Clearance

2007 ◽  
Author(s):  
Qinghua Deng ◽  
Jiufang Niu ◽  
Zhenping Feng
Keyword(s):  
Three Dimensional ◽  
Flow Simulation ◽  
Turbine Rotor ◽  
Tip Clearance ◽  
Transverse Mass ◽  
Leakage Flow ◽  
Tip Leakage Flow ◽  
Tip Clearance Flow ◽  
Tip Leakage ◽  
Clearance Flow

In this paper, tip clearance flow in a radial inflow turbine rotor under the stage environment is investigated using a three-dimensional viscous flow simulation with three different blade-shroud gap heights of 1%, 2% and 3% of the local span. The results indicate that more relative casing motion increases the scraping effect on tip leakage flow at the rotor entrance. Also, the scraping flow can dominate the whole tip clearance at the rotor entrance when the velocity is high enough at the rotor tip diameter. Regardless of the transverse mass flow rates of the three tip clearances, the results strongly exhibit the characteristics of linearity when the relative meridional length S is greater than 40%. According to the analysis of leakage flow fields in the tip clearance, measures such as a circumference slot, axial slot, or honeycomb are proposed to be applied and placed at the shroud surface over the exducer of the rotor for effectively reducing the transverse flow.

The Behavior of Tip Clearance Flow at Near-Stall Condition in a Transonic Axial Compressor Rotor

2007 ◽  
Author(s):  
K. Yamada ◽  
K. Funazaki ◽  
M. Furukawa
Keyword(s):  
Boundary Layer ◽  
Shock Wave ◽  
Axial Compressor ◽  
Boundary Layer Separation ◽  
Tip Clearance ◽  
Suction Surface ◽  
Tip Clearance Flow ◽  
Compressor Rotor ◽  
Clearance Flow ◽  
Transonic Axial Compressor

It is known that the tip clearance flow is dominant and very important flow phenomena in axial compressor aerodynamics because the tip clearance flow has a great influence on the stability as well as aerodynamic loss of compressors. Our goal is to clarify the behavior of tip clearance flow at near-stall condition in a transonic axial compressor rotor (NASA Rotor 37). In the present work, steady and unsteady RANS simulations were performed to investigate vortical flow structures and separated flow field near the tip for several different clearance cases. Boundary layer separation on the casing wall and blade suction surface was investigated in detail for near-stall and stall condition. In order to understand such complicated flow field, vortex cores were identified using the critical point theory and a topology of the three-dimensional separated and vortical flows was analyzed. In the nominal clearance case, the breakdown of tip leakage vortex has occurred at a near-stall operating condition because of the interaction of the vortex with the shock wave, leading to a large blockage and unsteadiness in the rotor tip. On the other hand, the calculation with no clearance suggested that the separation on the suction surface was different from that with the nominal clearance. Since the shock wave induced the boundary layer separation on the blade suction surface in the transonic axial compressor rotor, focal-type critical points appeared on the suction surface near the tip at near-stall condition.

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