The Reheat Gas Turbine With Steam-Blade Cooling—A Means of Increasing Reheat Pressure, Output, and Combined Cycle Efficiency

1982 ◽  
Vol 104 (1) ◽  
pp. 9-22 ◽  
Author(s):  
I. G. Rice

The reheat (RH) pressure can be appreciably increased by applying steam cooling to the gas-generator (GG) turbine blading which in turn allows a higher RH firing temperature for a fixed exhaust temperature. These factors increase gas turbine output and raise combined-cycle efficiency. The GG turbine blading will approach “uncooled expansion efficiency”. Eliminating cooling air increases the gas turbine RH pressure by 10.6 percent. When steam is used (injected) as the blade coolant, additional GG work is also developed which further increases the RH pressure by another 12.0 percent to yield a total increase of approximately 22.6 percent. The 38-cycle pressure ratio 2400° F (1316° C) TIT GG studied produces a respectable 6.5 power turbine expansion ratio. The higher pressure also noticeably reduces the physical size of the RH combustor. This paper presents an analysis of the RH pressure rise when applying steam to blade cooling.

Author(s):  
R. Yadav

The increase in efficiency of combined cycle has mainly been caused by the improvements in gas turbine cycle efficiency. With the increase in firing temperature the exhaust temperature is substantially high around 873 K for moderate compressor pressure ratio, which has positive influence on steam cycle efficiency. Minimizing the irreversibility within the heat recovery steam generator HRSG and choosing proper steam cycle configuration with optimized steam parameters improve the steam cycle efficiency and thus in turn the combined cycle efficiency. In this paper, LM9001H gas turbine, a state of art technology turbine with modified compressor pressure ratio has been chosen as a topping cycle. Various bottoming cycles alternatives (sub-critical) coupled with LM9001H topping cycle with and without recuperation such as dual and triple pressure steam cycles with and without reheat have been chosen to predict the performance of combined cycle.


Author(s):  
Klas Jonshagen ◽  
Magnus Genrup ◽  
Pontus Eriksson

This paper will address the effects of mixing low-calorific fuel in to a natural gas fuelled large size combined cycle plant. Three different biofuels are tested namely; air blown gasification gas, indirect gasification gas and digestion gas. Simulations have been performed from 0–100% biofuel–natural gas mixtures. The biofuel impacts on the full cycle performance are discussed. Some more in-depth discussion about turbo-machinery components will be introduced when needed for the discussion. The compressors pressure ratio will increase in order to push the inert ballast of the low calorific fuels trough the turbine. Despite the increased expansion ratio in the gas turbine, the exhaust temperature raises slightly which derives from changed gas properties. The work is based on an in-house advanced off-design model within the software package IPSEPro. Sweden’s newest plant “O¨resundsverket”, which is a combined heat and power (CHP) plant, is used as a basis for the investigation. The plant is based on a GE Frame-9 gas turbine and has a triple-pressure reheat steam cycle.


Author(s):  
Satoshi Hada ◽  
Masanori Yuri ◽  
Junichiro Masada ◽  
Eisaku Ito ◽  
Keizo Tsukagoshi

MHI recently developed a 1600°C class J-type gas turbine, utilizing some of the technologies developed in the National Project to promote the development of component technology for the next generation 1700°C class gas turbine. This new frame is expected to achieve higher combined cycle efficiency and will contribute to reduce CO2 emissions. The target combined cycle efficiency of the J type gas turbine will be above 61.5% (gross, ISO standard condition, LHV) and the 1on1 combined cycle output will reach 460MW for 60Hz engine and 670MW for 50Hz engine. This new engine incorporates: 1) A high pressure ratio compressor based on the advanced M501H compressor, which was verified during the M501H development in 1999 and 2001. 2) Steam cooled combustor, which has accumulated extensive experience in the MHI G engine (> 1,356,000 actual operating hours). 3) State-of-art turbine designs developed through the 1700°C gas turbine component technology development program in Japanese National Project for high temperature components. This paper discusses the technical features and the updated status of the J-type gas turbine, especially the operating condition of the J-type gas turbine in the MHI demonstration plant, T-Point. The trial operation of the first M501J gas turbine was started at T-point in February 2011 on schedule, and major milestones of the trial operation have been met. After the trial operation, the first commercial operation has taken place as scheduled under a predominantly Daily-Start-and-Stop (DSS) mode. Afterward, MHI performed the major inspection in October 2011 in order to check the mechanical condition, and confirmed that the hot parts and other parts were in sound condition.


Author(s):  
Ivan G. Rice

Interest in the reheat-gas turbine (RHGT) as a way to improve combined-cycle efficiency is gaining momentum. Compression intercooling makes it possible to readily increase the reheat-gas-turbine cycle-pressure ratio and at the same time increase gas-turbine output; but at the expense of some combined-cycle efficiency and mechanical complexity. This paper presents a thermodynamic analysis of the intercooled cycle and pinpoints the proper intercooling pressure range for minimum combined-cycle-efficiency loss. At the end of the paper two-intercooled reheat-gas-turbine configurations are presented.


1980 ◽  
Vol 102 (1) ◽  
pp. 42-49 ◽  
Author(s):  
I. G. Rice

Part I presented an analysis of the simple and reheat gas turbine cycles and related these cycles to the combined gas turbine Rankine cycle. Part II uses the data developed in Part I and applies the second generation LM5000 to a combined cycle using a steam cycle with 1250 psig 900 FTT (8.62MPa and 482°C) steam conditions; then the reheat gas turbine is combined with a reheat steam turbine with steam conditions of 2400 psig and 1000/1000 FTT (16.55 MPa and 538/538° C). A unique arrangement of the superheater is discussed whereby part of the steam heat load is shifted to the reheat gas turbine to obtain a minimum heat recovery boiler stack temperature and a maximum cycle efficiency. This proposed power plant is projected to have a net cycle efficiency of 50 percent LHV when burning distillate fuel.


Author(s):  
B. V. Johnson ◽  
A. J. Giramonti ◽  
S. J. Lehman

A study was conducted to determine what benefits in cycle efficiency and performance could be obtained with water-cooled gas turbine blades. Water cooling was compared against various degrees of air cooling and the ultimate limit of no cooling. Performance studies were conducted for both combined gas turbine-steam cycles and simple gas turbine cycles with temperatures at the inlet to the first turbine blade row from 1478 K (2200 F) to 1922 (3000 F) and compressor pressure ratios from 12 to 28. Results for both types of cycles indicated that absolute efficiencies 1 to 3 percentage points greater and power output per unit airflow 5 to 25 percent greater than could be obtained with water-cooled blades compared to air-cooled blades. For a given cooling scheme and pressure ratio, highest efficiencies were obtained at 1700 K (2600 F) for the simple cycle and 1922 K for the combined cycle.


1983 ◽  
Vol 105 (4) ◽  
pp. 851-858 ◽  
Author(s):  
I. G. Rice

High-cycle pressure-ratio (38–42) gas turbines being developed for future aircraft and, in turn, industrial applications impose more critical disk and casing cooling and thermal-expansion problems. Additional attention, therefore, is being focused on cooling and the proper selection of materials. Associated blade-tip clearance control of the high-pressure compressor and high-temperature turbine is critical for high performance. This paper relates to the use of extracted steam from a steam turbine as a coolant in a combined cycle to enhance material selection and to control expansion in such a manner that the cooling process increases combined-cycle efficiency, gas turbine output and steam turbine output.


Author(s):  
M. Nakhamkin ◽  
E. C. Swensen ◽  
Arthur Cohn

This paper describes the first phase of an intended project to develop a reheat combustor-power turbine (RCPT) package which when added to an aircraft derivative gas generator would produce a commercially attractive reheat gas turbine for combined cycle and cogeneration applications. This first phase includes the identification of gas generators and establishes the relative merits of the RCPT package at various inlet temperatures based upon evaluated benefits. Our calculations show that in combined cycle application with the RCPT at an easily feasible power turbine inlet temperature of 1700°F, the steam flow increases by approximately 2.5 times, the combined cycle power by about 30%, and the combined cycle efficiency by about 5% compared to an unfired aeroderivative combined cycle. Compared to the duct fired combined cycle with the same power output, the efficiency increases by approximately 7.5%, leading to a lower cost of electricity of about 10 per cent for the economic assumptions of the study.


Author(s):  
Meherwan P. Boyce ◽  
Cyrus B. Meher-Homji ◽  
A. N. Lakshminarasimha

A wide variety of gas turbine based cycles exist in the market today with several technologies being promoted by individual Original Equipment Manufacturers. This paper is focused on providing users with a conceptual framework within which to view these cycles and choose suitable options for their needs. A basic parametric analysis is provided to show the interdependency of Turbine Inlet Temperature (TIT) and Pressure Ratio on cycle efficiency and specific work.


Author(s):  
Joa˜o Roberto Barbosa ◽  
Franco Jefferds dos Santos Silva ◽  
Jesuino Takachi Tomita ◽  
Cleverson Bringhenti

During the design of a gas turbine it is required the analysis of all possible operating points in the gas turbine operational envelope, for the sake of verification of whether or not the established performance might be achieved. In order to achieve the design requirements and to improve the engine off-design operation, a number of specific analyses must be carried out. This paper deals with the characterization of a small gas turbine under development with assistance from ITA (Technological Institute of Aeronautics), concerning the compressor variable geometry and its transient operation during accelerations and decelerations. The gas turbine is being prepared for the transient tests with the gas generator, whose results will be used for the final specification of the turboshaft power section. The gas turbine design has been carried out using indigenous software, developed specially to fulfill the requirements of the design of engines, as well as the support for validation of research work. The engine under construction is a small gas turbine in the range of 5 kN thrust / 1.2 MW shaft power, aiming at distributed power generation using combined cycle. The work reported in this paper deals with the variable inlet guide vane (VIGV) transients and the engine transients. A five stage 5:1 pressure ratio axial-flow compressor, delivering 8.1 kg/s air mass flow at design-point, is the basis for the study. The compressor was designed using computer programs developed at ITA for the preliminary design (meanline), for the axisymmetric analysis to calculate the full blade geometry (streamline curvature) and for the final compressor geometry definition (3-D RANS and turbulence models). The programs have been used interatively. After the final channel and blade geometry definition, the compressor map was generated and fed to the gas turbine performance simulation program. The transient study was carried out for a number of blade settings, using different VIGV geometry scheduling, giving indication that simulations needed to study the control strategy can be easily achieved. The results could not be validated yet, but are in agreement with the expected engine response when such configuration is used.


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