Gross Crack Initiation and Propagation in Brittle Thin Solid and Annular Disks Subjected to Impact Loading

1984 ◽  
Vol 106 (2) ◽  
pp. 167-172 ◽  
Author(s):  
W. Johnson ◽  
Y. L. Bai ◽  
S. K. Ghosh

This paper derives from a study of grinding wheel break-up behavior due to impact. The impact fracture characteristics of circular disks of plaster of Paris with a concentric central hole were studied experimentally [1] for three types of loading: (a) when the disks were suspended freely and loaded intensely at one point on their circumference by an explosive detonator; (b) when the disks were allowed to fall under gravity from a certain height on to a rigid base; and (c) when a disk, resting on a rigid base, was struck by a flat ended rigid body which was dropped on to it from a certain height. Quasi-static flattening tests on the disks were also carried out. The paper describes a theoretical investigation into the stress analysis of disks under impact, classifies the relevant damage sustained by them and attempts to unify the “gross” impact fracture patterns which arise in different modes of dynamic loading. The extent of local flattening of the quasi-statically loaded disks before fracture, is also reported. Good correlation between the theory and experimental results is obtained, especially for rings of diameter ratio (Di/D0) of around 0.5.

2000 ◽  
Author(s):  
Hongyan Zhang ◽  
Jacek Senkara ◽  
Xin Wu

Abstract In this paper mechanical aspects of cracking during single- and multi-spot welding of AA5754 was investigated by both experimental and analytical approaches. The impact of mechanical loading on crack initiation and propagation was studied with the consideration of various process parameters including the loading imposed by electrodes, the formation of liquid nugget, and constraining factors during and after welding. Tensile properties of AA5754 and their dependence on the temperature were tested at room and up to solidus temperatures, in order to provide a reference of cracking stress. Thermal-mechanical analysis was conducted based on the temperature field around the nugget and the state of stress encountered during welding. This analysis revealed that tensile stress might build up in the vicinity of the nugget during cooling, thus explained the experimental observation. General guidelines for suppressing cracking were proposed, i.e. to provide sufficient constraint around the weld spot during and after welding.


2001 ◽  
Vol 124 (1) ◽  
pp. 79-85 ◽  
Author(s):  
Hongyan Zhang ◽  
Jacek Senkara ◽  
Xin Wu

In this paper mechanical aspects of cracking during single- and multi-spot welding of AA5754 was investigated by both experimental and analytical approaches. The impact of mechanical loading on crack initiation and propagation was studied with the consideration of various process parameters including the loading imposed by electrodes, the formation of liquid nugget, and constraining factors during and after welding. Tensile properties of AA5754 and their dependence on the temperature were tested at room and up to solidus temperatures, in order to provide a reference of cracking stress. Thermal-mechanical analysis was conducted based on the temperature field around the nugget and the state of stress encountered during welding. This analysis revealed that tensile stress might build up in the vicinity of the nugget during cooling, as explained in the experimental observation. General guidelines for suppressing cracking were proposed, i.e., to provide sufficient constraint around the weld spot during and after welding.


2009 ◽  
Vol 1210 ◽  
Author(s):  
Prashant K. Kulshreshtha ◽  
Khaled M. Youssef ◽  
George Rozgonyi

AbstractSince the initiation and propagation of a micro-crack in a silicon wafer introduces local variations in stress, it is critical to the understanding of wafer breakage that accurate profiling of stress be performed in the vicinity of the micro-crack. In this study, nanoindentation has been used to investigate the stress-relaxation during crack initiation and propagation in material of particular interest to the photovoltaic (PV) industry. The low load (<1 mN) capability of a Hysitron Triboindenter® was used to accurately profile the extent of plastic deformation and resulting amorphization. Measurements were made on Si samples extracted from top, middle and bottom of a (100) oriented single crystal ingot to evaluate the impact of different carbon, oxygen and metallic impurity concentrations. A gradual but significant drop in hardness from 10.2 to 6.9 GPa occurred as indents were made closer to the micro-crack and was attributed to local amorphization. Electron back scattered diffraction (EBSD) and Raman spectroscopy confirmed the amorphization, respectively, at nano- and micro-scale.


2021 ◽  
Vol 11 (6) ◽  
pp. 2484
Author(s):  
Zhou Lei ◽  
Esteban Rougier ◽  
Earl E. Knight ◽  
Mengyan Zang ◽  
Antonio Munjiza

A driving technical concern for the automobile industry is their assurance that developed windshield products meet Federal safety standards. Besides conducting innumerable glass breakage experiments, product developers also have the option of utilizing numerical approaches that can provide further insight into glass impact breakage, fracture, and fragmentation. The combined finite-discrete element method (FDEM) is one such tool and was used in this study to investigate 3D impact glass fracture processes. To enable this analysis, a generalized traction-separation model, which defines the constitutive relationship between the traction and separation in FDEM cohesive zone models, was introduced. The mechanical responses of a laminated glass and a glass plate under impact were then analyzed. For laminated glass, an impact fracture process was investigated and results were compared against corresponding experiments. Correspondingly, two glass plate impact fracture patterns, i.e., concentric fractures and radial fractures, were simulated. The results show that for both cases, FDEM simulated fracture processes and fracture patterns are in good agreement with the experimental observations. The work demonstrates that FDEM is an effective tool for modeling of fracture and fragmentation in glass.


Polymers ◽  
2021 ◽  
Vol 13 (15) ◽  
pp. 2531
Author(s):  
Rodion Kopitzky

Sugar beet pulp (SBP) is a residue available in large quantities from the sugar industry, and can serve as a cost-effective bio-based and biodegradable filler for fully bio-based compounds based on bio-based polyesters. The heterogeneous cell structure of sugar beet suggests that the processing of SBP can affect the properties of the composite. An “Ultra-Rotor” type air turbulence mill was used to produce SBP particles of different sizes. These particles were processed in a twin-screw extruder with poly(lactic acid) (PLA) and poly(butylene succinate) (PBS) and fillers to granules for possible marketable formulations. Different screw designs, compatibilizers and the use of glycerol as a thermoplasticization agent for SBP were also tested. The spherical, cubic, or ellipsoidal-like shaped particles of SBP are not suitable for usage as a fiber-like reinforcement. In addition, the fineness of ground SBP affects the mechanical properties because (i) a high proportion of polar surfaces leads to poor compatibility, and (ii) due to the inner structure of the particulate matter, the strength of the composite is limited to the cohesive strength of compressed sugar-cell compartments of the SBP. The compatibilization of the polymer–matrix–particle interface can be achieved by using compatibilizers of different types. Scanning electron microscopy (SEM) fracture patterns show that the compatibilization can lead to both well-bonded particles and cohesive fracture patterns in the matrix. Nevertheless, the mechanical properties are limited by the impact and elongation behavior. Therefore, the applications of SBP-based composites must be well considered.


Sign in / Sign up

Export Citation Format

Share Document