Development of Fracture Toughness Reference Curves

1980 ◽  
Vol 102 (1) ◽  
pp. 107-117 ◽  
Author(s):  
W. Oldfield

A large base of KIC, KId and JIC (R-curve) fracture toughness data has been used to develop reference toughness curves. The most successful results were obtained when a sigmoidal function was fitted to data from which the heat-heat variation in both the temperature and fracture toughness had been reduced by referencing. Several referencing procedures have been studied, but the only one found to be ‘successful in this work was based upon the precracked instrumented Charpy V-notch test. The tanh function K=A+BtanhT−T0C (K = toughness, T = temperature, and A, B, T0 and C are coefficients which give the best fit between curve and data) fitted to precracked instrumented Charpy V-notch test data provided suitable referencing quantities. Using the coefficients A and B to reference fracture toughness, and T0 and C to reference temperature, lower bound reference curves were developed. Weighted, nonlinear regression procedures were used to define lower bound reference toughness curves for each of three stress intensification rates. The lower bound was the statistical global tolerance bound to the referenced data. The reference curves can be readily used to define a lower bound relationship between fracture toughness and temperature for nuclear pressure vessel steel on the basis of a set of precracked instrumented Charpy V-notch tests.

Author(s):  
Mikhail A. Sokolov ◽  
Randy K. Nanstad

The Heavy-Section Steel Irradiation (HSSI) Program at Oak Ridge National Laboratory includes a task to investigate the shape of the fracture toughness master curve for reactor pressure vessel steel highly embrittled as a consequence of irradiation exposure, and to examine the ability of the Charpy 41-J shift to predict the fracture toughness shift. As part of this task, a low upper-shelf WF-70 weld obtained from the beltline region of the Midland Unit 1 reactor pressure vessel was characterized in terms of static initiation and Charpy impact toughness in the unirradiated and irradiated conditions. Irradiation of this weld was performed at the University of Michigan Ford Reactor at 288°C to neutron fluence of 3.4×1019 neutron/cm2 in the HSSI irradiation-anneal-reirradiation facility. This reusable facility allowed the irradiation of either virgin or previously irradiated material in a well-controlled temperature regime, including the ability to perform in-situ annealing. This was the last capsule irradiated in this facility before reactor shut down. Thus, the Midland beltline weld was irradiated within the HSSI Program to three fluences — 0.5×1019; 1.0×1019; and 3.4×1019 neutron/cm2. It was anticipated that it would provide an opportunity to address fracture toughness curve shape and Charpy 41-J shift compatibility issues at different levels of embrittlement, including the highest dose considered to be in the range of the current end of life fluence. It was found that the Charpy 41-J shift practically saturated after neutron fluence of 1.0×1019 neutron/cm2. The transition fracture toughness shift after 3.4×1019 neutron/cm2 was only slightly higher than that after 1.0×1019 neutron/cm2. In all cases, transition fracture toughness shifts were lower than predicted by the Regulatory Guide 1.99, Rev. 2 equation.


Author(s):  
B. Tanguy ◽  
A. Parrot ◽  
F. Cle´mendot ◽  
G. Chas

For western pressure vessel reactors, assessment of pressure vessel steels irradiation embrittlement due to neutron irradiation is based on a semi-empirical formulae which predicts the shift of a reference lower bound fracture toughness curve as a function of fluence and embrittlement-involved chemical elements. Periodically, in order to monitor the embrittlement of each RPV, the predictions of the formulae is confronted to experimental results obtained from Charpy specimens located in surveillance capsules irradiated with a higher fluence level than the pressure vessel itself. Historically only the shift of the temperature index defined for a given level of energy, e.g. 56J in the French surveillance program, is used. In support to the French surveillance program methodology, for some of the French RPVs, physical models of fracture (for both cleavage and ductile fracture) are used to analyse in details the whole experimental basis available at different levels of fluence. This study presents the methodology developed in order to analyse the experimental results of a RPV steel from the french surveillance program, including Charpy and fracture toughness tests at different levels of fluence i.e. of embrittlement. The methodology applied aims to use the numerous Charpy tests results available in order to assess, at the same fluence levels, the fracture toughness embrittlement. The results are then compared to available fracture toughness results for a given level of embrittlement.


Author(s):  
Guillaume Chas ◽  
Eric Molinie´ ◽  
Eric Garbay ◽  
Francois Cle´mendot ◽  
Dominique Moinereau ◽  
...  

The warm pre-stress (WPS) of a flawed structure occurs when it is pre-loaded at high temperature in the ductile domain then cooled and loaded up to fracture in the brittle to ductile transition temperature domain. This load history is a feature of RPV accidental transients of LOCA type. Numerous tests on non irradiated specimens and structures have shown the favourable effect of WPS on fracture behaviour. Theorical knowledge let expect that the WPS effect occurs by the same way on irradiated material, but experimental approach had to be completed in such conditions. The experimental program presented in the present article consists in fracture toughness tests under WPS loading conditions performed on two RPV steels irradiated up to a fluence of 6,5.1019 n/cm2. The CT12.5 specimens used for these tests had been irradiated in the capsules of the pressure vessel surveillance program of two french reactors. Different types of WPS load history have been applied to cover typical accidental transients. All the results obtained confirmed for an irradiated steel the two assumptions generally made about the WPS effect: no fracture occurred during the cooling step of the loading even at high load level and the mean fracture toughness value is higher than that measured with conventional mono-temperature tests.


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