Impact of Orifice Length/Diameter Ratio on 90 deg Sharp-Edge Orifice Flow With Manifold Passage Cross Flow

2009 ◽  
Vol 131 (8) ◽  
Author(s):  
W. H. Nurick ◽  
T. Ohanian ◽  
D. G. Talley ◽  
P. A. Strakey

The available information describing the various stages of flow conditions that occur as the flow transitions from noncavitation to cavitation (turbulent flow), supercavitation, and finally separation in sharp-edge 90 deg orifices is extensive. However, although sharp-edge orifices in cross flow represent a significant number of injection schemes inherent in many applications, data for this configuration are sparse or nonexistent. This study is intended to increase the database and understanding of the driving variables affecting the flow in all of these conditions. Tests were carried out in a unique test facility capable of achieving large variations in back pressure, flowrate, and operating upstream pressure. The configuration and test ranges of this study includes orifice length/diameter ratios from 2 to 10, upstream pressures from 7.03 kg/cm2 to 105.1 kg/cm2, orifice/manifold area ratio of 0.028 to 0.082, and manifold cross flow velocity of from 410 cm/s to 1830 cm/s. The results for these small area ratio configurations support two different first order models, one for cavitation and the other noncavitation both in turbulent flow. Under cavitation conditions the discharge coefficient is related to the contraction coefficient and the cavitation parameter to the 1/2 power. In the noncavitation flow regime the head loss is related to the loss coefficient and the dynamic pressure at the orifice exit. Both the head loss and contraction coefficient were found to be a strong function of the ratio of manifold/orifice exit velocity. Equations are provided defining the relationships that allow determination of the contraction coefficient, discharge coefficient, and head loss between the contraction coefficient, as well as the loss coefficient and operating conditions. Cavitation parameter values for cavitation inception, cavitation, and supercavitation are also provided. The potential flow theory was shown to predict the contraction coefficient when upstream (manifold to vena-contracta) losses are minimal.

Author(s):  
J. F. Carrotte ◽  
S. J. Stevens

Measurements have been made on a fully annular test facility, downstream of a row of heated dilution jets injected normally into a confined cross-flow at a momentum flux ratio of 4. The investigation concentrated on the consistency of mixing between the jets, as indicated by the regularity of the temperature pattern around the cross-flow annulus. When the heated air was supplied from a representative feed annulus, the exit velocity profile across each plunged hole was significantly altered and caused a distortion of the temperature distribution in the ensuing jet. The degree of distortion varies in a random manner, so that each jet has its own mixing characteristics thereby producing irregularity of the temperature pattern around the annulus. With the same approach and operating conditions some of the plunged dilution holes were modified, and tests on this modified sector indicated a significant improvement in the circumferential regularity of the temperature pattern. Further tests showed these modifications to the dilution holes had a negligible effect on the values of the discharge coefficients.


Author(s):  
Jing Yang ◽  
Luis San Andres

Secondary flows thru annular seals in pumps must be minimized to improve their mechanical efficiency. Annular seals, in particular balance piston seals, also produce rotordynamic force coefficients which easily control the placement of rotor critical speeds and determine system stability. A uniform clearance annular seal produces a direct (centering) static stiffness as a result of the sudden entrance pressure drop at its inlet plane when the fluid flow accelerates from an upstream (stagnant) flow region into a narrow film land. This so called Lomakin effect equates the entrance pressure drop to the dynamic flow head through an empirical entrance pressure loss coefficient. Most seal designs regard the inlet as a sharp edge or square corner. In actuality, a customary manufacturing process could produce a rounded corner at the seal inlet. Furthermore, after a long period of operation, a sharp corner may wear out into a round section. Notice that to this date, bulk flow model (BFM) analyses rely on a hitherto unknown entrance pressure coefficient to deliver accurate predictions for seal force coefficients. This paper establishes the ground to quantify the influence of an inlet round corner on the performance of a water lubricated seal reproducing a configuration tested by Marquette et al. (1997). The smooth surface seal has clearance Cr = 0.11 mm, length L = 35 mm, and diameter D = 76 mm (L/D = 0.46). The test case considers design operation at 10.2 krpm and 6.9 MPa pressure drop. Computational fluid dynamics (CFD) simulations apply to a seal with either a sharp edge or an inlet section with curvature rc varying from ¼Cr to 5Cr. Note the largest radius (rc) is just 1.6% of the overall seal length L. Going from a sharp edge inlet plane to one with a small curvature rc = ¼Cr produces a ∼20% decrease on the inlet pressure loss coefficient (ξ). A further reduction occurs with a larger circular corner; ξ drops from 0.43 to 0.17. That is, the entrance pressure loss will be lesser in a seal with a curved inlet. This can occur easily if the inlet edge wears due to solid particles eroding the seal inlet section. Further CFD simulations show that operating conditions in rotor speed and pressure drop do not affect the inlet loss coefficient, while the inlet circumferential swirl velocity does. In addition, further CFD results for a shorter (half) length seal produce a very similar entrance loss coefficient, whereas an enlarged (double) clearance seal leads to an increase in the entrance pressure loss parameter as the inlet section becomes less round. CFD predictions for most rotordynamic coefficients are within 10% relative to published test data, except for the direct damping coefficient C. For the seal with a rounded edge (rc = 5 Cr) at the inlet plane, both the direct stiffness K and direct damping C decrease about 10% compared against the coefficients for the seal with a sharp inlet edge. The other force coefficients, namely cross-coupled stiffness and added mass, are unaffected by the inlet edge geometry. The same result holds for seal leakage, as expected. A BFM incorporates the CFD derived entrance pressure loss coefficients and produces rotordynamic coefficients for the same operating conditions. The CFD and BFM predictions are in good agreement, though there is still ∼10% discrepancy for the direct stiffnesses delivered by the two methods. In the end, the analysis of the CFD results quantifies the pressure loss coefficient as a function of the inlet geometry for ready use in engineering BFM tools.


1977 ◽  
Vol 99 (1) ◽  
pp. 245-248 ◽  
Author(s):  
R. P. Benedict

A generalized equation is derived which describes the loss coefficient for any differential pressure type fluid meter. This loss coefficient is given in terms of dimensionless factors including: meter geometry, discharge coefficient, contraction coefficient, and diffuser efficiency. The equation applies equally well for venturis, nozzles, and orifices, installed in pipes or with plenum inlets. Another equation is derived which relates the previously published ASME loss parameter for fluid meters to this new generalized loss coefficient.


Author(s):  
D. J. Cerantola ◽  
A. M. Birk

Effusion cooling was a popular technology integrated into the design of gas turbine combustor liners. A staggering amount of research was completed that quantified performance with respect to operating conditions and cooling hole geometric properties; however, most of these investigations did not address the influence of the manufacturing process on the hole shape. This study completed an adiabatic wall numerical analysis using the realizable k-ε turbulence model of a laser-drilled hole that had a nozzled profile with an area ratio of 0.24 and five additional cylindrical, nozzled, diffusing, and filleted holes that yielded the same hole mass flow rate at representative engine conditions. The traditional methods for quantifying blowing ratio yielded the same value for all holes that was not useful considering the substantial differences in film cooling performance. It was proposed to define hole mass flux based on the outlet y-cross sectional area projected onto the inclination angle plane. This gave blowing ratios that correlated to better and worse cooling performance for the diffusing and nozzled holes respectively. The diffusing hole delivered the best film cooling due to having the lowest effluent velocity and greatest amount of in-hole turbulent production, which coincided with the worst discharge coefficient.


2017 ◽  
Vol 140 (2) ◽  
Author(s):  
D. J. Cerantola ◽  
A. M. Birk

Effusion cooling has been a popular technology integrated into the design of gas turbine combustor liners. A staggering amount of research was completed that quantified performance with respect to operating conditions and cooling hole geometric properties; however, most of these investigations did not address the influence of the manufacturing process on the hole shape. This study completed an adiabatic wall numerical analysis using the realizable k–ϵ turbulence model of a laser-drilled hole that had a nozzled profile with an area ratio of 0.24 and five additional cylindrical, nozzled, diffusing, and fileted holes that yielded the same hole mass flow rate at representative engine conditions. The traditional methods for quantifying blowing ratio yielded the same value for all holes that was not useful considering the substantial differences in film cooling performance. It was proposed to define hole mass flux based on the outlet y-cross-sectional area projected onto the inclination angle plane. This gave blowing ratios that correlated to better and worse cooling performance for the diffusing and nozzled holes, respectively. The diffusing hole delivered the best film cooling due to having the lowest effluent velocity and greatest amount of in-hole turbulent production, which coincided with the worst discharge coefficient.


Author(s):  
Jing Yang ◽  
Luis San Andrés

Secondary flows through annular seals in pumps must be minimized to improve their mechanical efficiency. Annular seals, in particular balance piston seals, also produce rotordynamic force coefficients, which easily control the placement of rotor critical speeds and determine system stability. A uniform clearance annular seal produces a direct (centering) static stiffness as a result of the sudden entrance pressure drop at its inlet plane when the fluid flow accelerates from an upstream (stagnant) flow region into a narrow film land. This so-called Lomakin effect equates the entrance pressure drop to the dynamic flow head through an empirical entrance pressure loss coefficient. Most seal designs regard the inlet as a sharp edge or square corner. In actuality, a customary manufacturing process could produce a rounded corner at the seal inlet. Furthermore, after a long period of operation, a sharp corner may wear out into a round section. Notice that to this date, bulk-flow model (BFM) analyses rely on a hitherto unknown entrance pressure coefficient to deliver accurate predictions for seal force coefficients. This paper establishes the ground to quantify the influence of an inlet round corner on the performance of a water lubricated seal reproducing a configuration tested by Marquette et al. (1997). The smooth surface seal has clearance Cr = 0.11 mm, length L = 35 mm, and diameter D = 76 mm (L/D = 0.46). The test case considers design operation at 10.2 krpm and 6.9 MPa pressure drop. Computational fluid dynamics (CFD) simulations apply to a seal with either a sharp edge or an inlet section with curvature rc varying from ¼Cr to 5Cr. Note the largest radius (rc) is just 1.6% of the overall seal length L. Going from a sharp edge inlet plane to one with a small curvature rc = ¼Cr produces a ∼20% decrease on the inlet pressure loss coefficient (ξ). A further reduction occurs with a larger circular corner; ξ drops from 0.43 to 0.17. That is, the entrance pressure loss will be lesser in a seal with a curved inlet. This can occur easily if the inlet edge wears due to solid particles eroding the seal inlet section. Further CFD simulations show that operating conditions in rotor speed and pressure drop do not affect the inlet loss coefficient, while the inlet circumferential swirl velocity does. In addition, further CFD results for a shorter (half) length seal produce a very similar entrance loss coefficient, whereas an enlarged (double) clearance seal leads to an increase in the entrance pressure loss parameter as the inlet section becomes less round. CFD predictions for most rotordynamic coefficients are within 10% relative to published test data, except for the direct damping coefficient C. For the seal with a rounded edge (rc = 5 Cr) at the inlet plane, both the direct stiffness K and direct damping C decrease about 10% compared against the coefficients for the seal with a sharp inlet edge. The other force coefficients, namely cross-coupled stiffness and added mass, are unaffected by the inlet edge geometry. The same result holds for seal leakage, as expected. A BFM incorporates the CFD derived entrance pressure loss coefficients and produces rotordynamic coefficients for the same operating conditions. The CFD and BFM predictions are in good agreement, though there is still ∼10% discrepancy for the direct stiffnesses delivered by the two methods. In the end, the analysis of the CFD results quantifies the pressure loss coefficient as a function of the inlet geometry for ready use in engineering BFM tools.


1992 ◽  
Vol 25 (10) ◽  
pp. 149-162 ◽  
Author(s):  
V. L. Pillay ◽  
C. A. Buckley

Cross-flow microfiltration (CFMF) has potentially wide application in the processing of industrial and domestic waste waters. Optimum design and operation of CFMF systems necessitates a knowledge of the characteristic system behaviour, and an understanding of the mechanisms governing this behaviour. This paper is a contribution towards the elucidation and understanding of the behaviour of a woven fibre CFMF operated in the turbulent flow regime. The characteristic flux-time curve and effects of operating variables on flux are presented for a limestone suspension cross-flow filtered in a 25 mm woven fibre tube. The phenomena contributing to the shape of the flux-time curve are discussed. A model of the mechanisms governing cake growth and limit is presented. Predicted steady-state fluxes show a notably good correspondence with experimentally measured values. It is also found that the flux may not be uniquely defined by the operating conditions, but may also be a function of the operating path taken to reach the operating point. This is of significance in the start-up and operation of CFMF units.


2011 ◽  
Vol 189-193 ◽  
pp. 2285-2288
Author(s):  
Wen Hua Jia ◽  
Chen Bo Yin ◽  
Guo Jin Jiang

Flow features, specially, flow rate, discharge coefficient and efflux angle under different operating conditions are numerically simulated, and the effects of shapes and the number of notches on them are analyzed. To simulate flow features, 3D models are developed as commercially available fluid flow models. Most construction machineries in different conditions require different actions. Thus, in order to be capable of different actions and exhibit good dynamic behavior, flow features should be achieved in designing an optimized proportional directional spool valve.


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