scholarly journals Material Orientation Artifact Studies in Magnetic Resonance Imaging

2009 ◽  
Vol 3 (2) ◽  
Author(s):  
S. McDonald ◽  
N. Knutson ◽  
A. Erdman

With the increased interest of MRI guided interventional procedures in modern medical treatments, image distortion and artifact formation based on material selection and orientation within the MRI scanner are central concerns for precise object localization. The goal of this study was to illustrate the artifact behavior of materials with various magnetic susceptibilities and radio frequency conductivity values corresponding to object orientation relative to the primary magnetic field. To test the effects of orientation on image distortion and image artifacts, 0.125 inch cylindrical test samples of various materials were imaged using a clinical Siemens 3 Tesla MR scanner. Modern medical instrumentation and surgical utensils are typically made from highly paramagnetic materials (e.g., titanium, nitinol, or stainless steel) which also have high RF conductivities. The combination of these two material properties cause both primary magnetic field (B0) and RF field (B1) inhomogeneities which lead to local image distortions. A change in the local magnetic field induces errors within the slice selection gradient, as the precessional frequency of the proton nuclei in the desired region of interest will not correspond to the exact spatial location on the object and will excite a broader region due to the RF conductivity of the material. Conversely to more traditional surgical materials, diamagnetic materials (e.g., bismuth, pyrolytic carbon, water, most plastics) are free from the susceptibility artifacts due to B0 inhomogeneities and thus offer a level of MR compatibility that traditional materials cannot. A specific testing phantom was built to fit a clinical wrist coil. The phantom consisted of an aqueous solution of gadolinium and copper sulfate to increase image contrast and a rotatable turret post for sample positioning. The particular materials studied were chosen to demonstrate the wide variation in both magnetic susceptibility values and RF conductivities (e.g., 6A1-4V titanium, 316L stainless steel, carbon fiber, 6061 T6 aluminum, brass, copper, beryllium copper). ImageJ software measured the overall pixel area and major dimension of each MR image artifact at 0, 45, and 90 degree orientations of each test sample relative to B0. The results of the measurements indicated measurable increases in signal are of the paramagnetic and highly conductive test specimens orientated orthogonal to the primary magnetic field. For instance, two common medical grade materials such as 316L stainless steel and 6Al-4V titanium resulted in artifact area increases of 770±10% and 234±10%, respectively, relative to the actual cross sectional area of the sample. Conversely, the more diamagnetic materials, carbon fiber and beryllium copper demonstrated increased artifact areas of 8±10% and 12±10%, respectively. Errors in artifact area percentage growth measurement are primarily attributed to manual image segmentation and variation in coil positioning within the MRI bore. The results indicate that MR image artifact size and object distortion characteristics can be influenced by both material selection and object orientation relative to the primary magnetic field. In the interest of accurate navigation of image guided equipment and devices, interventional devices should be tested for image distortion in multiple orientations. This work is supported by MIMTeC, a National Science Foundation Industry University Collaborative Research Center and by NIH Grant P30 NS057091.

2009 ◽  
Vol 626-627 ◽  
pp. 381-386
Author(s):  
F. Wang ◽  
Kai Yong Jiang ◽  
Xi Peng Xu

Mold Decomposed Injection Sculpturing (Mold DIS) is a rapid prototyping technique for producing complex shaped fugitive wax molds. Metallic materials have been used to make parts from these molds. This paper describes the Mold DIS method and an automated mold building machine based on the integration of a CNC sculpture machine and a wax injection device. Material selection, process parameters determination and equipment issues are explained. A 316L stainless steel turbine part with feature sizes ranging from 2 to 50 mm will be shown.


Author(s):  
Jin Wang ◽  
Yachao Wang ◽  
Jing Shi ◽  
Yutai Su

Abstract Directed energy deposition (DED) is a major additive manufacturing (AM) process, which employs high energy beams as the heat source to melt and deposit metal powder in a layer-by-layer fashion such that complex components can be manufactured. In this study, a magnetic-field-assisted DED method is applied to control the microstructure and element distribution in the deposited materials. For this purpose, to control the microstructure of DED-built 316L stainless steel, a horizontal magnetic field is introduced during the DED process at different levels of magnetic field intensities (i.e., 0T, 1.0T and 1.8T). Scanning electron microscopy (SEM) and energy dispersive X-Ray spectroscopy (EDS) are used to characterize the microstructure of components obtained with different magnetic field strengths. The results show that the microstructure of deposited materials is significantly affected by the external magnetic field. Also, the result of interdendritic microsegregation pattern presents a transformation from continuous morphology to discrete morphology because of the applied magnetic field. Along with the increasing horizontal magnetic field intensity, nickel and chromium content are changed significantly in austenite and ferrite.


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