Effects of Compact Radial-Vaned Air Separators on Stalling Characteristics of an Axial-Flow Fan

2010 ◽  
Vol 132 (2) ◽  
Author(s):  
Nobuyuki Yamaguchi ◽  
Masayuki Ogata ◽  
Yohei Kato

The stall-prevention effect of air separators incorporating radial vanes in place of the existing axial vanes was investigated on a low-speed, single-stage, lightly loaded axial-flow fan for effective and compact air separators of a simplified structure. From the survey, paying attention to several geometrical dimensions of the device, the following conclusions are obtained: (1) Simplified radial vanes made of flat plates could show strong stall-prevention effect comparable to those of the curved-vane type one. The most favorable ones showed no stall up to the fan shut-off conditions. (2) Radial heights of the recirculation passage within the air separator showed significant influences on the stall improvement. It should be larger than some critical size experimentally given in the study. (3) The axial length of the device should be larger than some critical size given experimentally in the study. Too much reduced axial length could give rise to an abrupt loss in the effect. (4) The optimum axial locations of the rotor-tip blade leading edge within the device inlet opening were found to lie near the center of the width of the inlet opening from both aspects of stall improvement and fan efficiency.

2010 ◽  
Vol 132 (2) ◽  
Author(s):  
Nobuyuki Yamaguchi ◽  
Masayuki Ogata ◽  
Yohei Kato

An improved construction of air-separator device, which has radial-vanes embedded within its inlet circumferential opening with their leading-edges facing the moving tips of the fan rotor-blades so as to scoop the tip flow, was investigated with respect to the stall-prevention effect on a low-speed, single-stage, lightly loaded, axial-flow fan. Stall-prevention effects by the separator layout, relative location of the separator to the rotor-blades, and widths of the openings of the air-separator inlet and exit were parametrically surveyed. As far as the particular fan is concerned, the device together with the best relative location has proved to be able to eliminate effectively the stall zone having existed in the original solid-wall characteristics, which has confirmed the promising potential of the device. Guidelines were obtained from the data for optimizing relative locations of the device to the rotor-blades, maximizing the stall-prevention effect of the device, and minimizing the axial size of the device for a required stall-prevention effect, at least for the particular fan and possibly for fans of similar light-load fans. The data suggest the changing internal flow conditions affected by the device conditions.


2015 ◽  
Vol 2015 ◽  
pp. 1-14 ◽  
Author(s):  
Tegegn Dejene Toge ◽  
A. M. Pradeep

The present paper is an attempt in understanding the stall inception mechanism in a low speed, contra rotating axial flow fan stage, using wavelet transforms. The rotors used in this study have relatively large tip gap (about 3% of the blade span) and aspect ratio of 3. The study was carried out near stall and at stall mass flow conditions for different speed ratios of rotor-2 to rotor-1. Unsteady pressure data from the casing wall mounted sensors are used to understand the stall inception mechanism. The wavelet transform clearly indicates that stall inception occurs mainly through long length scale disturbances for both rotors. It also reveals that short length disturbances occur simultaneously or intermittently in the case of rotor-1. The analysis shows the presence of a strong modal disturbance with 25–80% of the rotor frequency in the case of rotor-1 at the stall mass flow for all the speed combinations studied. The most interesting thing observed in the present study is that the frequency amplitude of the disturbance level is very small for both rotors.


2015 ◽  
Vol 9 (1) ◽  
pp. 361-370
Author(s):  
Guoqi Li ◽  
Lifu Zhu ◽  
Yongjun Hu ◽  
Yingzi Jin ◽  
Toshiaki Setoguchi ◽  
...  

On the basis of small axial fan with five blades, 6 types of small axial flow fans with different chord lengths splitter blades were designed. Numerical simulation of 6 fan models with splitter blades and prototype fan were done by using Fluent. Based on the obtained simulation results, internal flow characteristics and aerodynamic noise were analyzed and compared. It indicates that: splitter blades with suitable chord length have improved significantly on internal flow characteristics, which inhibits backflow from pressure surface to the suction surface at blade tip and leading edge and restrains flow separation. The 6 model fans are better than prototype fan on aerodynamic noise improvement, but too long or too short chord lengths are both disadvantage to improve aerodynamic noise. The results reveal that 2/6, 3/6 and 4/6 chord length model have relatively better acoustic characteristics and internal flow characteristics. The research program will offer a reference for structural improvements and noise reduction on small axial flow fan.


2000 ◽  
Vol 123 (3) ◽  
pp. 483-489 ◽  
Author(s):  
Jens Friedrichs ◽  
Sven Baumgarten ◽  
Gu¨nter Kosyna ◽  
Udo Stark

The paper describes an experimental investigation of the stator hub and blade flow in two different stators of a highly loaded single-stage axial-flow low-speed compressor. The first stator (A) is a conventional design with blades of rectangular planform. The second stator (K) is an unconventional, more advanced design with blades of a special planform, characterized by an aft-swept leading edge with increasing sweep angle toward hub and casing. The experimental results show that stator K exhibits a much better hub performance than stator A, finally leading to a better overall performance of stage K compared to stage A. The better hub performance of stator K is, primarily, the result of a planform effect of the newly introduced blades with an aft-swept leading edge and the aerodynamics of an aft-swept wing.


2004 ◽  
Vol 11 (5-6) ◽  
pp. 597-613 ◽  
Author(s):  
John D. Gill ◽  
Vincent R. Capece ◽  
Ronald B. Fost

Flutter testing is an integral part of aircraft gas turbine engine development. In typical flutter testing blade mounted sensors in the form of strain gages and casing mounted sensors in the form of light probes (NSMS) are used. Casing mounted sensors have the advantage of being non-intrusive and can detect the vibratory response of each rotating blade. Other types of casing mounted sensors can also be used to detect flutter of rotating blades. In this investigation casing mounted high frequency response pressure transducers are used to characterize the part-speed stall flutter response of a single stage unshrouded axial-flow fan. These dynamic pressure transducers are evenly spaced around the circumference at a constant axial location upstream of the fan blade leading edge plane. The pre-recorded experimental data at 70% corrected speed is analyzed for the case where the fan is back-pressured into the stall flutter zone. The experimental data is analyzed using two probe and multi-probe techniques. The analysis techniques for each method are presented. Results from these two analysis methods indicate that flutter occurred at a frequency of 411 Hz with a dominant nodal diameter of 2. The multi-probe analysis technique is a valuable method that can be used to investigate the initiation of flutter in turbomachines.


2017 ◽  
Vol 2017 ◽  
pp. 1-8 ◽  
Author(s):  
I. P. G. Sopan Rahtika ◽  
I. N. G. Wardana ◽  
A. A. Sonief ◽  
E. Siswanto

This paper shows the experimental results of the flutter speed of thin-flat plates with free leading edge in axial flow as a function of plates’ geometry, fluid densities, and viscosities, as well as natural frequencies of the plates. The experiment was developed based on similitude theory using dimensional analysis and Buckingham Pi Theorem. Dimensional analysis generates four dimensionless numbers. Experiment was conducted by placing the thin-flat plates in a laminar flow wind tunnel in order to obtain the relationship among those dimensionless numbers. The flutter speed was measured by varying the flow velocity until the instability occurred. The dimensional analysis gives a map of the flutter Reynolds number as a function of a new type of dimensionless number that is hereby called flutter fluid structure interaction number, thickness-to-length, and aspect ratios as the correcting factors. This map is a very useful tool for predicting the flutter speed of thin-flat plates in general. This investigation found that the flutter Reynolds number is very high at the region of high flutter fluid structure and thickness-to-length ratios numbers; however, it is very sensitive to the change of those two dimensionless numbers. The sensitivity is higher at lower aspect ratio.


Author(s):  
Takahiro Nishioka ◽  
Shuuji Kuroda ◽  
Tsukasa Nagano ◽  
Hiroshi Hayami

An experimental study was conducted to investigate the inception patterns of rotating stall at different rotor blade stagger-angle settings with the aim of extending the stable operating range for a variable-pitch axial-flow fan. Pressure and velocity fluctuations were measured for a low-speed axial-flow fan with a relatively large tip clearance. Two stagger-angle settings were tested, the design setting, and a high setting which was 10 degrees greater than the design setting. Rotating instability (RI) was first observed near the peak pressure-rise point at both settings. It propagated in the rotation direction at about 40 to 50% of the rotor rotation speed, and its wavelength was about one rotor-blade pitch. However, the stall-inception patterns differed between the two settings. At the design stagger-angle setting, leading edge separation occurred near the stall-inception point, and this separation induced a strong tip leakage vortex that moved upstream of the rotor. This leakage vortex simultaneously induced a spike and a RI. The conditions for stall inception were consistent with the simple model of the spike-type proposed by Camp and Day. At the high stagger-angle setting, leading edge separation did not occur, and the tip leakage vortex did not move upstream of the rotor. Therefore, a spike did not appear although RI developed at the maximum pressure-rise point. This RI induced a large end-wall blockage that extended into the entire blade passage downstream of the rotor. This large blockage rapidly increased the rotor blade loading and directly induced a long length-scale stall cell before a spike or modal disturbance appeared. The conditions for stall inception were not consistent with the simple models of the spike or modal-type. These findings indicate that the movement of the tip leakage vortex associated with the rotor blade loading affects the development of a spike and RI and that the inception pattern of a rotating stall depends on the stagger-angle setting of the rotor blades.


Author(s):  
J. Sta¨ding ◽  
D. Wulff ◽  
G. Kosyna ◽  
B. Becker ◽  
V. Gu¨mmer

The impact of stator clocking on performance and flow of a 2.5-stage axial compressor has been investigated. Stator clocking, the circumferential indexing of adjacent stator rows with equal blade counts, is known as a potential means to modify the flow field in multistage turbomachinery and increase overall efficiencies of both turbines and compressors. These potential effects on turbomachine performance are due to wake-airfoil interactions and primarily depend on the alignment of the downstream stator row with the upstream stator wake path. The present survey describes and discusses the experimental research on stator clocking effects in a low-speed 2.5-stage axial flow compressor, using front loaded CDA blade sections and cantilevered stator rows with identical blade counts. Conventional static pressure tappings were used to locate global peaks in compressor performance for varying Stator 2 clocking positions at different flow coefficients. Results of unsteady total pressure measurements obtained by means of a high-frequency pressure transducer, embedded in the Stator 2 leading edge, give information on Stator 1 wake propagation. Traverse data from pneumatic 5-hole probes show the impact of stator indexing on Stator 2 exit total pressure at different blade spans. Regardless of flow coefficient, the variations of overall compressor efficiency due to Stator 2 clocking are around 0.2% and are exhibiting a near-sinusoidal trend over the clocking angle. It is shown that total pressure measurements at mid-span of Stator 2 leading edge suggest best overall performances for design and low loading conditions, if the Stator 1 wakes pass through mid-passage of Stator 2. At high loading, however, maximum efficiency locates the wake path directly at the leading edge. Due to a considerable span-wise skewness of the upstream stator wake, the aerodynamic clocking position for Stator 2 varies from hub to tip. While it is shown again that this effect weakens the advantages of airfoil indexing on a global scale, stator clocking shows much more potential if only a single blade section is considered.


2020 ◽  
Vol 475 ◽  
pp. 115275
Author(s):  
Luigi Carassale ◽  
Andrea Cattanei ◽  
Fabio Mazzocut Zecchin ◽  
Mehrdad Moradi

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