Three Dimensional Clocking Effects in a One and a Half Stage Transonic Turbine

2009 ◽  
Vol 132 (1) ◽  
Author(s):  
O. Schennach ◽  
J. Woisetschläger ◽  
B. Paradiso ◽  
G. Persico ◽  
P. Gaetani

This paper presents an experimental investigation of the flow field in a high-pressure transonic turbine with a downstream vane row (1.5 stage machine) concerning the airfoil indexing. The objective is a detailed analysis of the three-dimensional aerodynamics of the second vane for different clocking positions. To give an overview of the time-averaged flow field, five-hole probe measurements were performed upstream and downstream of the second stator. Furthermore in these planes additional unsteady measurements were carried out with laser Doppler velocimetry in order to record rotor phase-resolved velocity, flow angle, and turbulence distributions at two different clocking positions. In the planes upstream of the second vane, the time-resolved pressure field has been measured by means of a fast response aerodynamic pressure probe. This paper shows that the secondary flows of the second vane are significantly modified by the different clocking positions, in connection with the first vane modulation of the rotor secondary flows. An analysis of the performance of the second vane is also carried out, and a 0.6% variation in the second vane loss coefficient has been recorded among the different clocking positions.

Author(s):  
O. Schennach ◽  
B. Paradiso ◽  
G. Persico ◽  
P. Gaetani ◽  
J. Woisetschla¨ger

The paper presents an experimental investigation of the flow field in a high-pressure transonic turbine with a downstream vane row (1.5 stage machine) concerning the airfoil indexing. The objective is a detailed analysis of the three dimensional flow field downstream of the high pressure turbine for different vane clocking positions. To give an overview of the time averaged flow field, measurements by means of a pneumatic five hole probe were performed upstream and downstream of the second stator. Furthermore in this planes additional unsteady measurements were carried out with Laser Doppler Velocimetry in order to record rotor phase resolved velocity, flow angle and turbulence distributions at two different clocking positions. In the measurement plane upstream the second vane the time resolved pressure field has been analyzed by means of a Fast Response Aerodynamic Pressure Probe. The paper shows that the secondary flows of the second vane are significantly modified for different clocking positions, in connection with the first vane modulation of the rotor secondary flows. An analysis of the performance of the second vane is also carried out.


Author(s):  
Davide Lengani ◽  
Cornelia Santner ◽  
Rosario Spataro ◽  
Berardo Paradiso ◽  
Emil Göttlich

The paper presents an experimental investigation of the unsteady flow field in the two-spool counter-rotating transonic turbine at Graz University of Technology. The test setup consists of a high pressure (HP) stage, a diffusing mid turbine frame with turning struts (TMTF) and a shrouded low pressure (LP) rotor. The two rotors are mounted on mechanically independent shafts in order to provide engine-representative operating conditions. The rig was designed in cooperation with MTU Aero Engines and Volvo Aero within the EU project DREAM (ValiDation of Radical Engine Architecture SysteMs). A two-sensor fast response aerodynamic pressure probe (2S-FRAP) has been employed to provide time-resolved aerodynamic area traverses downstream of the LP turbine. Such measurement allows estimating the total deterministic unsteadiness transported through the duct. In particular, it has been possible to isolate the structures induced by each rotor by means of the encoders mounted on the two shafts. A global ensemble averaged field, which takes into account the rotor-rotor interactions, is also provided. The time resolved distributions of the flow quantities are then discussed in details. The perturbations due to the HP rotor in terms of velocity and flow angle are negligible in this downstream plane. Indeed, the largest fluctuations of velocity are due to the TMTF-LP rotor interaction, they occur in the wake and secondary flows of the TMTF. Large fluctuations of static and total pressure are instead due to both rotors to the same extent.


Author(s):  
O. Schennach ◽  
J. Woisetschla¨ger ◽  
A. Fuchs ◽  
E. Go¨ttlich ◽  
A. Marn ◽  
...  

The current paper presents experimental clocking investigations of the flow field in midspan in a high-pressure transonic turbine with a downstream vane row (1.5 stage machine). Laser-Doppler-Velocimetry measurements were carried out in order to record rotor phase resolved velocity, flow angle and turbulence distributions upstream and downstream of the second vane row at several different vane-vane positions. Additionally, a fast response aerodynamic pressure probe was used to get the total pressure distribution downstream of the second vane row for the same positions. Altogether, the measurements were performed for ten different 1st vane to 2nd vane positions (clocking positions) for measurements downstream of the 2nd vane row and two different clocking positions for measurements upstream of the 2nd vane row. The paper shows that different clocking positions have a significant influence on the flow field downstream of the 2nd vane row. Furthermore different measurement lines upstream of the 2nd vane row indicate that clocking has nearly no influence on the flow field close to the rotor exit.


2006 ◽  
Vol 129 (2) ◽  
pp. 372-381 ◽  
Author(s):  
O. Schennach ◽  
J. Woisetschläger ◽  
A. Fuchs ◽  
E. Göttlich ◽  
A. Marn ◽  
...  

The current paper presents experimental clocking investigations of the flow field in midspan in a high-pressure transonic turbine with a downstream vane row (1.5 stage machine). Laser-Doppler-velocimetry measurements were carried out in order to record rotor phase resolved velocity, flow angle, and turbulence distributions upstream and downstream of the second vane row at several different vane-vane positions. Additionally, a fast-response aerodynamic pressure probe was used to get the total pressure distribution downstream of the second vane row for the same positions. Altogether, the measurements were performed for ten different first vane to second vane positions (clocking positions) for measurements downstream of the second vane row and two different clocking positions for measurements upstream of the second vane row. The paper shows that different clocking positions have a significant influence on the flow field downstream of the second vane row. Furthermore, different measurement lines upstream of the second vane row indicate that clocking has nearly no influence on the flow field close to the rotor exit.


Author(s):  
Davide Lengani ◽  
Berardo Paradiso ◽  
Andreas Marn ◽  
Emil Go¨ttlich

This paper presents an experimental investigation of the vane-blade unsteady interaction in an unshrouded LP turbine research rig with uneven blade/vane count (72 blades and 96 vanes). The rig was designed in cooperation with MTU Aero Engines and considerable efforts were put on the adjustment of all relevant model parameters. In particular blade count ratio, airfoil aspect ratio, reduced massflow, reduced speed, Mach and Reynolds numbers were chosen to reproduce the full scale LP turbine at take off condition. Measurements by means of a fast-response pressure probe were performed adopting a phase-locked acquisition technique in order to provide the time resolved flow field downstream of the turbine rotor. The probe has been fully traversed both in circumferential and radial traverses. The rotor exit is characterized by strong perturbations due to the tip leakage vortex and the rotor blade wake. Circumferential non uniformities due to the upstream vane wake and to the downstream exit guide vane potential effects are also identified. Furthermore in the present configuration with an uneven blade/vane count the non-uniformities due to the stator and rotor row are misaligned along the whole turbine circumference and create a spinning mode that rotates in direction opposite to the rotor at a high frequency. The aeroacoustic theory is employed to explain such further unsteady pattern. The variations of the exit flow angle within a cycle of such pattern are not negligible and almost comparable to the ones within the blade passing period.


2012 ◽  
Vol 134 (5) ◽  
Author(s):  
Davide Lengani ◽  
Berardo Paradiso ◽  
Andreas Marn ◽  
Emil Göttlich

This paper presents an experimental investigation of the vane-blade unsteady interaction in an unshrouded low pressure (LP) turbine research rig with uneven blade/vane count (72 blades and 96 vanes). The rig was designed in cooperation with MTU Aero Engines and considerable efforts were put on the adjustment of all relevant model parameters. In particular blade count ratio, airfoil aspect ratio, reduced mass flow, reduced speed, and Mach and Reynolds numbers were chosen to reproduce the full scale LP turbine at take off condition. Measurements by means of a fast-response pressure probe were performed adopting a phase-locked acquisition technique in order to provide the time resolved flow field downstream of the turbine rotor. The probe has been fully traversed both in circumferential and radial traverses. The rotor exit is characterized by strong perturbations due to the tip leakage vortex and the rotor blade wake. Circumferential nonuniformities due to the upstream vane wake and to the downstream exit guide vane potential effects are also identified. Furthermore, in the present configuration with an uneven blade/vane count the nonuniformities due to the stator and rotor row are misaligned along the whole turbine circumference and create a spinning mode that rotates in direction opposite to the rotor at a high frequency. The aeroacoustic theory is employed to explain such further unsteady pattern. The variations of the exit flow angle within a cycle of such pattern are not negligible and almost comparable to the ones within the blade passing period.


Author(s):  
J. Sans ◽  
G. Dell’Era ◽  
J. Desset ◽  
J.-F. Brouckaert ◽  
S. Hiernaux

The experimental investigation of the unsteady flow field in a highly loaded single stage low pressure axial compressor, also called a booster, is presented in this paper. The compressor design is representative of an advanced direct drive turbofan booster. Tests were performed on different speed lines at choke, design, and near stall, in the VKI-R4 closed loop compressor test rig. The rotor casing was instrumented with fast response pressure transducers to perform a detailed survey of the tip flow features. Simultaneous time-resolved measurements with fast response aerodynamic pressure probes were performed by radial and circumferential traverses to map the unsteady flow field at rotor and stator exit. The originality of this paper also resides in the fact that unsteady flow angle data are presented as the probe was used in a virtual 3-hole mode. The casing measurements allow to map the direction and extension of the tip leakage vortex. The flow path measurements show its extension at the exit of the rotor blade passage and its evolution as throttling is increased towards the compressor stability limit. The results are presented in terms of periodic and random fluctuations. These experimental results are combined to provide a three-dimensional view of the experimental flow field. They are discussed and compared to CFD simulations, showing that, in some regions, important features are not captured by the numerical model. In particular, the presence of a second wake has been observed in the unsteady yaw angle map at rotor exit. This uncommon feature is currently under further investigation.


Author(s):  
A. Perdichizzi ◽  
V. Dossena

This paper describes the results of an experimental investigation of the three-dimensional flow downstream of a linear turbine cascade at off-design conditions. The tests have been carried out for five incidence angles from −60 to +35 degrees, and for three pitch-chord ratios: s/c = 0.58,0.73,0.87. Data include blade pressure distributions, oil flow visualizations, and pressure probe measurements. The secondary flow field has been obtained by traversing a miniature five hole probe in a plane located at 50% of an axial chord downstream of the trailing edge. The distributions of local energy loss coefficients, together with vorticity and secondary velocity plots show in detail how much the secondary flow field is modified both by incidence and cascade solidity variations. The level of secondary vorticity and the intensity of the crossflow at the endwall have been found to be strictly related to the blade loading occurring in the blade entrance region. Heavy changes occur in the spanwise distributions of the pitch averaged loss and of the deviation angle, when incidence or pitch-chord ratio is varied.


Author(s):  
G. Persico ◽  
P. Gaetani ◽  
C. Osnaghi

An extensive experimental analysis on the subject of the unsteady periodic flow in a highly subsonic HP turbine stage has been carried out at the Laboratorio di Fluidodinamica delle Macchine (LFM) of the Politecnico di Milano (Italy). In this paper the blade row interaction is progressively enforced by increasing the stator and rotor blade loading and by reducing the stator-rotor axial gap from 100% (very large to smooth the rotor inlet unsteadiness) to 35% (design configuration) of the stator axial chord. The time-averaged three-dimensional flow field in the stator-rotor gap was investigated by means of a conventional five-hole probe for the nominal (0°) and an highly positive (+22°) stator incidences. The evolution of the viscous flow structures downstream of the stator is presented to characterize the rotor incoming flow. The blade row interaction was evaluated on the basis of unsteady aerodynamic measurements at the rotor exit, performed with a fast-response aerodynamic pressure probe. Results show a strong dependence of the time-averaged and phase-resolved flow field and of the stage performance on the stator incidence. The structure of the vortex-blade interaction changes significantly as the magnitude of the rotor inlet vortices increases, and very different residual traces of the stator secondary flows are found downstream of the rotor. On the contrary, the increase of rotor loading enhances the unsteadiness in the rotor secondary flows but has a little effect on the vortex-vortex interaction. For the large axial gap, a reduction of stator-related effects at the rotor exit is encountered when the stator incidence is increased as a result of the different mixing rate within the cascade gap.


2012 ◽  
Vol 134 (5) ◽  
Author(s):  
Jonathan Ong ◽  
Robert J. Miller ◽  
Sumiu Uchida

This paper presents a study of the effects of two types of hub coolant injection on the rotor of a high pressure gas turbine stage. The first involves the leakage flow from the hub cavity into the mainstream. The second involves a deliberate injection of coolant from a row of angled holes from the edge of the stator hub. The aim of this study is to improve the distribution of the injected coolant on the rotor hub wall. To achieve this, it is necessary to understand how the coolant and leakage flows interact with the rotor secondary flows. The first part of the paper shows that the hub leakage flow is entrained into the rotor hub secondary flow and the negative incidence of the leakage strengthens the secondary flow and increases its penetration depth. Three-dimensional unsteady calculations were found to agree with fast response pressure probe measurements at the rotor exit of a low speed test turbine. The second part of the paper shows that increasing the injected coolant swirl angle reduced the secondary flow penetration depth, improves the coolant distribution on the rotor hub, and improves stage efficiency. Most of the coolant however, was still found to be entrained into the rotor secondary flow.


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