Thermohydrodynamic Study of Multiwound Foil Bearing Using Lobatto Point Quadrature

2009 ◽  
Vol 131 (2) ◽  
Author(s):  
Kai Feng ◽  
Shigehiko Kaneko

The applications of foil air bearings have been extended for use in a wide range of turbomachineries with high speed and high temperature. Lubricant temperature becomes an important factor in the performance of foil air bearings, especially at high rotational speeds and high loads or at high ambient temperature. This study presents a thermohydrodynamic (THD) analysis of multiwound foil bearing, in which the Reynolds’ equation is solved with gas viscosity as a function of temperature that is obtained from the energy equation. Lobatto point quadrature is utilized to accelerate the iteration process with a sparse mesh across film thickness. A finite element model of the foil is used to describe the foil elasticity. An iterative procedure is performed between the Reynolds equation, the foil elastic deflection equation, and the energy equation until convergence is achieved. A three-dimensional temperature prediction of air film is presented, and a comparison of THD to isothermal results is made to emphasize the importance of thermal effects. Finally, published experimental data are used to validate this numerical solution.

Author(s):  
Kai Feng ◽  
Shigehiko Kaneko

The applications of foil air bearings, which are recognized to be the best choice for oil free applications, have been extended for use in a wide range of turbo-miachineries with high speed and high temperature. Lubricant temperature becomes an important factor in the performance of foil air bearings, especially at high rotational speeds and high loads or at high ambient temperature. However, most of the published foil air bearing models were based on the isothermal assumption. This study presents a thermohydrodynamic analysis (THD) of Multi Wound Foil Bearing (MWFB), in which the Reynolds’ equation is solved with the gas viscosity as a function of temperature that is obtained from the energy equation. Lobatto point quadrature, which was proposed by Elrod and Brewe and introduced into compressible calculation by Moraru and Keith, is utilized to accelerate the iteration process with a sparse mesh across film thickness. A finite element model of the foil is used to describe the foil elasticity. An iterative procedure is performed between the Reynolds’ equation, the foil elastic deformation equation and the energy equation, until the convergence is achieved. A three-dimensional temperature prediction of air film is presented and a comparison of THD to isothermal results is made to emphasize the importance of thermal effects. Finally, published experimental data are used to validate this numerical solution.


1994 ◽  
Vol 116 (1) ◽  
pp. 83-89 ◽  
Author(s):  
Marc Carpino ◽  
Jih-Ping Peng

The performance of a hydrostatic foil journal bearing operating with an incompressible fluid is discussed. In the configuration considered here, pressurized lubricant fluid is supplied through capillaries to recessed pockets on the surface of the journal. The foil is treated as a perfectly flexible, inextensible shell by a three dimensional finite element model. The pressure distribution is predicted by a finite element formulation of the incompressible Reynolds equation. Results are presented which demonstrate that the foil structure enhances load support while increasing lubricant film thickness. In addition, results indicate that membrane effects are essential in the structural model.


Lubricants ◽  
2021 ◽  
Vol 9 (4) ◽  
pp. 44
Author(s):  
Christian Ziese ◽  
Cornelius Irmscher ◽  
Steffen Nitzschke ◽  
Christian Daniel ◽  
Elmar Woschke

The vibration behaviour of turbocharger rotors is influenced by the acting loads as well as by the type and arrangement of the hydrodynamic bearings and their operating condition. Due to the highly non-linear bearing behaviour, lubricant film-induced excitations can occur, which lead to sub-synchronous rotor vibrations. A significant impact on the oscillation behaviour is attributed to the pressure distribution in the hydrodynamic bearings, which is influenced by the thermo-hydrodynamic conditions and the occurrence of outgassing processes. This contribution investigates the vibration behaviour of a floating ring supported turbocharger rotor. For detailed modelling of the bearings, the Reynolds equation with mass-conserving cavitation, the three-dimensional energy equation and the heat conduction equation are solved. To examine the impact of outgassing processes and thrust bearing on the occurrence of sub-synchronous rotor vibrations separately, a variation of the bearing model is made. This includes run-up simulations considering or neglecting thrust bearings and two-phase flow in the lubrication gap. It is shown that, for a reliable prediction of sub-synchronous vibrations, both the modelling of outgassing processes in hydrodynamic bearings and the consideration of thrust bearing are necessary.


2019 ◽  
Vol 46 (10) ◽  
pp. 896-908 ◽  
Author(s):  
Ehsan Nasiri ◽  
Yi Liu

A numerical study using a three-dimensional finite element model was conducted to investigate the arching behaviour and strength of concrete masonry infills bounded by reinforced concrete frames subjected to out-of-plane loading. Physical specimens were concurrently tested to provide results for validation of the model as well as evidence of directional characteristics of arching behaviour of masonry infills. A subsequent parametric study using the model included a wide range of infilled frame geometric properties. The results showed in detail the difference in one-way and two-way arching in terms of both strength and failure mechanism, and the contributing factors to this difference. Evaluation of the two main design equations for out-of-plane strength of masonry infills led to proposal of modifications to provide a more rational consideration of directional behaviour of concrete masonry infills. A comparison study using the available test results showed a marked improvement of strength prediction based on the proposed modification.


Author(s):  
M.A. Baburin ◽  
V.D. Baskakov ◽  
S.V. Eliseev ◽  
K.A. Karnaukhov ◽  
V.A. Tarasov

The main factors controlling the formation of the stern of explosively formed projectiles are investigated using numerical calculations in a three-dimensional formulation of a problem. To form folds in the stern, it is proposed to use thin-walled spherical segments with a peripheral thickness deviation in terms of decreasing or increasing with respect to the thickness in the central part. The configurations of explosively formed projectiles with inclined folds in the stern are shown, and it is proposed to describe the fold inclination by two angles of its position. The effect of folds in the stern on the change in aerodynamic coefficients for a wide range of angle of attack is numerically studied. The angular velocity of the axial rotation of explosively formed projectiles with inclined folds in the stern is estimated based on the Newton method and considering the angles of its position. The results obtained are of interest to specialists working in the field of physics of explosion and high-speed impact, as well as those dealing with aerodynamics of aircrafts, mainly of axisymmetric shape


Author(s):  
Giri L. Agrawal

This paper summarizes the chronological progress of foil air bearings for turbomachinery during the last 25 years. Descriptions of various machines which are in production are provided. The foil bearing air cycle machine on the 747 aircraft has demonstrated an MTBF (mean time between failure) in excess of 100,000 hours. Many advantages of foil air bearings are noted. Various designs of foil air bearings presently in use and their relative merits are described. Analytical methods, their limitations, and their relationships with test results are noted. Descriptions of various machines built and tested in process fluids being gases, other than air, and cryogenic liquids are described. Conclusions are drawn that various high speed turbomachines including high temperature applications can be designed and developed using foil air bearings which will increase efficiency and reduce cost of these machines.


2016 ◽  
Vol 2016 ◽  
pp. 1-16 ◽  
Author(s):  
Jinxing Lai ◽  
Kaiyun Wang ◽  
Junling Qiu ◽  
Fangyuan Niu ◽  
Junbao Wang ◽  
...  

It is well known that the tunnel structure will lose its function under the long-term repeated function of the vibration effect. A prime example is the Xi’an cross tunnel structure (CTS) of Metro Line 2 and the Yongningmen tunnel, where the vibration response of the tunnel vehicle load and metro train load to the structure of shield tunnel was analyzed by applying the three-dimensional (3D) dynamic finite element model. The effect of the train running was simulated by applying the time-history curves of vibration force of the track induced by wheel axles, using the fitted formulas for vehicle and train vibration load. The characteristics and the spreading rules of vibration response of metro tunnel structure were researched from the perspectives of acceleration, velocity, displacement, and stress. It was found that vehicle load only affects the metro tunnel within 14 m from the centre, and the influence decreases gradually from vault to spandrel, haunch, and springing. The high-speed driving effect of the train can be divided into the close period, the rising period, the stable period, the declining period, and the leaving period. The stress at haunch should be carefully considered. The research results presented for this case study provide theoretical support for the safety of vibration response of Metro Line 2 structure.


2011 ◽  
Vol 314-316 ◽  
pp. 1760-1763
Author(s):  
Le Ping Liu ◽  
Guo Hong Deng

Establish the three-dimensional finite element model of GSCK200A type High-speed & high-precision CNC Lathe spindle bearing, based on tribology and heat transfer theory, using ANSYS to analyze the corresponding temperature field and thermal deformation of spindle bearing in steady working state, according to this thermal deformation to obtain decrease volume of radial clearance, and the installation clearance optimization scheme is putted forward.


Author(s):  
Feng Liang ◽  
Quanyong Xu ◽  
Xudong Lan ◽  
Ming Zhou

The thermohydrodynamic analysis of oil film bearing is essential for high speed oil film bearing. The temperature field is coupled with the pressure field. The numerical model can be built or chosen according to the complexity of the objects and requirement of the accuracy. In this paper, four pressure-thermal (P-T) models are proposed, which are zero-dimensional temperature field coupled with Reynolds equation (0D P-T model), two-dimensional temperature field coupled with Reynolds equation (2D P-T model), two-dimensional temperature with third dimensional correction coupled with Dawson equation (2sD P-T model), three-dimensional temperature field coupled with Dawson equation (3D P-T model). The non-Newtonian and temperature-viscosity effects of the lubrication oil are considered in all the four models. Two types of cylindrical journal bearing, the bearing with/without axial grooves, are applied for the simulation. All the simulated cases are compared with the solutions of the CFX. The results show that the 0D P-T model fails to predict the behavior of high speed bearing; The 2D and 2sD P-T model have an acceptable accuracy to predict the performance of the bearing without grooves, but are not able to simulate the P-T field of the bearing with grooves because of the under-developed thermal boundary layer; The 2sD P-T model shows a great improvement when calculating the pressure field compared with the 2D P-T model; the 3D P-T model coincides well with the CFX at any condition. The comparison of these four models provides a reference to help designer choose a proper numerical model for a certain project.


Author(s):  
A. R. Wadia ◽  
W. W. Copenhaver

Transonic compressor rotor performance is highly sensitive to variations in cascade area ratios. This paper reports on the design, experimental evaluation and three-dimensional viscous analysis of four low aspect ratio transonic rotors that demonstrate the effects of cascade throat area, internal contraction and trailing edge effective camber on compressor performance. The cascade throat area study revealed that tight throat margins result in increased high speed efficiency with lower part speed performance. Stall line was also improved slightly over a wide range of speeds with a lower throat-to-upstream capture area ratio. Higher internal contraction, expressed as throat-to-mouth area ratio, also results in increased design point peak efficiency, but again costs performance at the lower speeds. Reducing the trailing edge effective camber expressed as throat-to-exit area ratio, results in an improvement in peak efficiency level without significantly lowering the stall line. Among all four rotors, the best high speed efficiency was obtained by the rotor with tight throat margin and highest internal contraction, but its efficiency was the lowest at part speed. The best compromise between high speed and part speed efficiency was achieved by the rotor with a large throat and a lower trailing edge effective camber. The differences in the shock structure and the shock boundary layer interaction of the four blades was analyzed using a three-dimensional viscous code. The analytical results are used to supplement the data and provide further insight into the detailed physics of the flow field.


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