Geometric Modeling and Synthesis of Spatial Multimaterial Compliant Mechanisms and Structures Using Three-Dimensional Multilayer Wide Curves

2008 ◽  
Vol 131 (1) ◽  
Author(s):  
Hong Zhou ◽  
Kwun-Lon Ting
Keyword(s):  
Cross Sections ◽  
Geometric Modeling ◽  
Compliant Mechanisms ◽  
Compliant Mechanism ◽  
Three Dimensional ◽  
Modeling Method ◽  
Synthesis Process ◽  
Variable Cross ◽  
Finite Element Procedure ◽  
Multiple Materials

A 3D multilayer wide curve is a spatial curve with variable cross sections and multiple materials. The performance of multimaterial compliant mechanisms and structures is enhanced by integrating multiple materials into one-piece configurations. This paper introduces a geometric modeling method for spatial multimaterial compliant mechanisms and structures by using 3D multilayer wide curves. Based on the introduced modeling method, a geometric synthesis approach is proposed. In this paper, every connection in a spatial multimaterial compliant mechanism or structure is represented by a 3D multilayer wide curve and the whole compliant mechanism or structure is modeled as a set of connected wide curves. The geometric modeling and synthesis are considered as the generation and optimization of the control parameters of the corresponding 3D multilayer wide curves. The performance of spatial multimaterial compliant mechanisms and structures is evaluated by the isoparametric degenerate-continuum nonlinear finite element procedure. The problem-dependent objectives are optimized and the practical constraints are imposed during the synthesis process. The effectiveness of the proposed geometric modeling and synthesis procedures is verified by the demonstrated examples.

Geometric Modeling and Optimization of Multi-Material Compliant Mechanisms Using Multi-Layer Wide Curves

2007 ◽  
Author(s):  
Hong Zhou ◽  
Kwun-Lon Ting
Keyword(s):  
Cross Sections ◽  
Geometric Modeling ◽  
Compliant Mechanisms ◽  
Compliant Mechanism ◽  
Modeling Method ◽  
Geometric Optimization ◽  
Optimization Approach ◽  
Variable Cross ◽  
Modeling And Optimization ◽  
Multiple Materials

Multi-material compliant mechanisms enhance the performance of regular single-material compliant mechanisms by adding a new design option, material type variation. This paper introduces a geometric modeling method for multimaterial compliant mechanisms by using multi-layer wide curves. Based on the introduced modeling method, a geometric optimization approach for multi-material compliant mechanisms is proposed. A multi-layer wide curve is a curve with variable cross-sections and multiple materials. In this paper, every connection in the multi-material compliant mechanism is represented by a multi-layer wide curve and the whole mechanism is modeled as a set of connected multi-layer wide curves. The geometric modeling and optimization of a multi-material compliant mechanism are considered as the generation and optimal selection of the control parameters of the corresponding multi-layer wide curves. The deformation and performance of multi-material compliant mechanisms is evaluated by the isoparametric degenerate-continuum nonlinear finite element procedure. The problem-dependent objectives are optimized and the practical constraints are imposed during the optimization process. The effectiveness of the proposed geometric modeling and optimization procedures is verified by the demonstrated examples.

Geometric Modeling and Optimization of Multimaterial Compliant Mechanisms Using Multilayer Wide Curves

2008 ◽  
Vol 130 (6) ◽  
Author(s):  
Hong Zhou ◽  
Kwun-Lon Ting
Keyword(s):  
Cross Sections ◽  
Geometric Modeling ◽  
Compliant Mechanisms ◽  
Compliant Mechanism ◽  
Modeling Method ◽  
Geometric Optimization ◽  
Optimization Approach ◽  
Variable Cross ◽  
Modeling And Optimization ◽  
Multiple Materials

Multimaterial compliant mechanisms enhance the performance of regular single-material compliant mechanisms by adding a new design option, material type variation. This paper introduces a geometric modeling method for multimaterial compliant mechanisms by using multilayer wide curves. Based on the introduced modeling method, a geometric optimization approach for multimaterial compliant mechanisms is proposed. A multilayer wide curve is a curve with variable cross sections and multiple materials. In this paper, every connection in the multimaterial compliant mechanism is represented by a multilayer wide curve, and the whole mechanism is modeled as a set of connected multilayer wide curves. The geometric modeling and the optimization of a multimaterial compliant mechanism are considered as the generation and the optimal selection of the control parameters of the corresponding multilayer wide curves. The deformation and performance of multimaterial compliant mechanisms are evaluated by the isoparametric degenerate-continuum nonlinear finite element procedure. The problem-dependent objectives are optimized, and the practical constraints are imposed during the optimization process. The effectiveness of the proposed geometric modeling and optimization procedures is verified by the demonstrated examples.

Geometric Synthesis of Spatial Compliant Mechanisms Using Three-Dimensional Wide Curves

2008 ◽  
Author(s):  
Hong Zhou ◽  
Kwun-Lon Ting
Keyword(s):  
Cross Sections ◽  
Compliant Mechanisms ◽  
Compliant Mechanism ◽  
Synthesis Method ◽  
Three Dimensional ◽  
Programming Algorithm ◽  
Variable Cross ◽  
Finite Element Procedure ◽  
And Performance ◽  
Selection Of

A three-dimensional wide curve is a spatial curve with variable cross sections. This paper introduces a geometric synthesis method for spatial compliant mechanisms by using three-dimensional wide curves. In this paper, every connection in a spatial compliant mechanism is represented by a three-dimensional wide curve and the whole spatial compliant mechanism is modeled as a set of connected three-dimensional wide curves. The geometric synthesis of a spatial compliant mechanism is considered as the generation and optimal selection of control parameters of the corresponding three-dimensional parametric wide curves. The deformation and performance of spatial compliant mechanisms are evaluated by the isoparametric degenerate-continuum nonlinear finite element procedure. The problem-dependent objectives are optimized and the practical constraints are imposed during the optimization process. The optimization problem is solved by the MATLAB constrained nonlinear programming algorithm. The effectiveness of the proposed geometric procedures is verified by the demonstrated examples.

Geometric Optimization of Spatial Compliant Mechanisms Using Three-Dimensional Wide Curves

2009 ◽  
Vol 131 (5) ◽  
Author(s):  
Hong Zhou ◽  
Kwun-Lon Ting
Keyword(s):  
Cross Sections ◽  
Compliant Mechanisms ◽  
Compliant Mechanism ◽  
Three Dimensional ◽  
Optimization Method ◽  
Geometric Optimization ◽  
Programming Algorithm ◽  
Variable Cross ◽  
Finite Element Procedure ◽  
And Performance

A three-dimensional wide curve is a spatial curve with variable cross sections. This paper introduces a geometric optimization method for spatial compliant mechanisms by using three-dimensional wide curves. In this paper, every material connection in a spatial compliant mechanism is represented by a three-dimensional wide curve and the whole spatial compliant mechanism is modeled as a set of connected three-dimensional wide curves. The geometric optimization of a spatial compliant mechanism is considered as the generation and optimal selection of the control parameters of the corresponding three-dimensional parametric wide curves. The deformation and performance of spatial compliant mechanisms are evaluated by the isoparametric degenerate-continuum nonlinear finite element procedure. The problem-dependent objectives are optimized and the practical constraints are imposed during the optimization process. The optimization problem is solved by the MATLAB constrained nonlinear programming algorithm.

Geometric Optimization of Spatial Multimaterial Compliant Mechanisms and Structures Using Three-Dimensional Multilayer Wide Curves

2009 ◽  
Author(s):  
Hong Zhou ◽  
Kwun-Lon Ting
Keyword(s):  
Cross Sections ◽  
Compliant Mechanisms ◽  
Compliant Mechanism ◽  
Three Dimensional ◽  
Optimization Procedure ◽  
Optimization Method ◽  
Geometric Optimization ◽  
Programming Algorithm ◽  
Variable Cross ◽  
Multiple Materials

Three-dimensional multilayer wide curves are spatial curves with variable cross sections and multiple materials. This paper introduces a geometric optimization method for spatial multimaterial compliant mechanisms and structures by using three-dimensional multilayer wide curves. In this paper, every multimaterial connection is represented by a three-dimensional multilayer wide curve and the whole spatial multimaterial compliant mechanism or structure is modeled as a set of connected three-dimensional multilayer wide curves. The geometric optimization of a spatial multimaterial compliant mechanism or structure is considered as the optimal selection of control parameters of the corresponding three-dimensional multilayer wide curves. The deformation and performance of spatial multimaterial compliant mechanisms and structures are evaluated by the isoparametric degenerate-continuum nonlinear finite element procedure. The problem-dependent objectives are optimized and the practical constraints are imposed during the optimization process. The optimization problem is solved by the MATLAB constrained nonlinear programming algorithm. The effectiveness of the proposed geometric optimization procedure is verified by the demonstrated examples.

Design for Assembly Guidelines for High-Performance Compliant Mechanisms

2012 ◽  
Vol 134 (12) ◽  
Author(s):  
Prasanna Gandhi ◽  
Kaustubh Sonawale ◽  
Vaibhav Soni ◽  
Naved Patanwala ◽  
Arvind Bansode
Keyword(s):  
High Performance ◽  
Compliant Mechanisms ◽  
Compliant Mechanism ◽  
Three Dimensional ◽  
Internal Stresses ◽  
Design For Assembly ◽  
Optimized Design ◽  
Traditional Practice ◽  
Simple Formulation ◽  
Multiple Materials

Compliant mechanisms with ultrahigh precision motion are being increasingly used for several applications including micromeasurement, micro/nanomanipulation, microfabrication, and so on. Flexure linkages offer inherent advantages of being frictionless, highly repeatable, and having great design flexibility. Monolithic fabrication of these mechanisms limits the use of multiple materials for optimized design and is expensive or infeasible especially for three-dimensional mechanisms. An alternative method of assembling components of a compliant mechanism is considered in this paper and design for assembly guidelines are put forth. It is found that if each of the connections of a compliant mechanism is constrained exactly using two pins as per the traditional practice, internal stresses are generated in the links and their warping does not allow the desired operation of the mechanism. The proposed guidelines, which are based on Grubler’s criteria, include a simple formulation to determine number of locating pins to be used in the entire assembly. Further, these guidelines also determine the locations of these pins. Several compliant mechanisms were fabricated and assembled using these guidelines and were found to be working satisfactorily.

Non-Dimensional Kinetoelastostatic Maps for Compliant Mechanisms

2013 ◽  
Author(s):  
Santosh D. B. Bhargav ◽  
Harish I. Varma ◽  
G. K. Ananthasuresh
Keyword(s):  
Cross Sections ◽  
Compliant Mechanisms ◽  
Compliant Mechanism ◽  
Slenderness Ratio ◽  
Element Analysis ◽  
Output Displacement ◽  
Static Responses ◽  
Slender Beams ◽  
Applied Forces ◽  
The Cross

How do we assess the capability of a compliant mechanism of given topology and shape? The kinetoelastostatic maps proposed in this paper help answer this question. These maps are drawn in 2D using two non-dimensional quantities, one capturing the nonlinear static response and the other the geometry, material, and applied forces. Geometrically nonlinear finite element analysis is used to create the maps for compliant mechanisms consisting of slender beams. In addition to the topology and shape, the overall proportions and the proportions of the cross-sections of the beam segments are kept fixed for a map. The finite region of the map is parameterized using a non-dimensional quantity defined as the slenderness ratio. The shape and size of the map and the parameterized curves inside it indicate the complete kinetoelastostatic capability of the corresponding compliant mechanism of given topology, shape, and fixed proportions. Static responses considered in this paper include input/output displacement, geometric amplification, mechanical advantage, maximum stress, etc. The maps can be used to compare mechanisms, to choose a suitable mechanism for an application, or re-design as may be needed. The usefulness of the non-dimensional maps is presented with multiple applications of different variety. Non-dimensional portrayal of snap-through mechanisms is one such example. The effect of the shape of the cross-section of the beam segments and the role of different segments in the mechanism as well as extension to 3D compliant mechanisms, the cases of multiple inputs and outputs, and moment loads are also explained. The effects of disproportionate changes on the maps are also analyzed.

Curve Decomposition Analysis for Fixed-Guided Beams With Application to Statically Balanced Compliant Mechanisms

2011 ◽  
Author(s):  
Charles Kim
Keyword(s):  
Large Deflection ◽  
Compliant Mechanisms ◽  
Parametric Design ◽  
Compliant Mechanism ◽  
Decomposition Analysis ◽  
Modeling Method ◽  
Proof Of Concept ◽  
Deflection Curve ◽  
Key Points ◽  
Deflection Analysis

Statically balanced compliant mechanisms require no holding force throughout their range of motion while maintaining the advantages of compliant mechanisms. In this paper, a post-buckled fixed-guided beam is proposed to provide the negative stiffness to balance the positive stiffness of a compliant mechanism. To that end, a unique curve decomposition modeling method is presented to simplify the large deflection analysis. The modeling method facilitates parametric design insight and elucidates key points on the force-deflection curve. Experimental results validate the analysis. Furthermore, static balancing with fixed-guided beams is demonstrated for a rectilinear proof-of-concept prototype.

Design of Circular Cross-Section Corner-Filleted Flexure Hinges for Three-Dimensional Compliant Mechanisms

2002 ◽  
Vol 124 (3) ◽  
pp. 479-484 ◽  
Author(s):  
Nicolae Lobontiu ◽  
Jeffrey S. N. Paine
Keyword(s):  
Cross Section ◽  
Compliant Mechanisms ◽  
Compliant Mechanism ◽  
Three Dimensional ◽  
Circular Cross Section ◽  
Axial Loading ◽  
Flexure Hinge ◽  
Flexure Hinges ◽  
Element Simulation ◽  
The Right

The paper introduces the circular cross-section corner-filleted flexure hinges as connectors in three-dimensional compliant mechanism applications. Compliance factors are derived analytically for bending, axial loading and torsion. A circular cross-section corner-filleted flexure hinge belongs to a domain delimited by the cylinder (no fillet) and the right circular cross-section flexure hinge (maximum fillet radius). The analytical model predictions are confirmed by finite element simulation and experimental measurements. The circular cross-section corner-filleted flexure hinges are characterized in terms of their compliance, precision of rotation and stress levels.

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