Experimental Study on the Stabilization of Small-Bore Journal Bearings by Controlling Starved Lubrication and Bearing Orientation Angle

2008 ◽  
Vol 131 (1) ◽  
Author(s):  
Hiromu Hashimoto ◽  
Masayuki Ochiai

Journal bearings are widely used for supporting high-speed rotating machinery, such as turbine, compressor, and HDD spindle, because of their high load carrying capacity, stability, and durability. Recently, the engineering trend is oriented to higher speed and smaller sizes of rotating machinery, and then it is important to enhance stabilities for the small-bore journal bearings. Tilting pad journal bearing is generally used for high-speed rotating machineries because of their advantages of stabilization. However, there are some problems using compact size rotating machineries for their high manufacturing cost and complicated structure. Therefore, it is necessary to enhance the stability of more simple bearings compared with tilting pad bearing in order to use for small-size rotating machinery. This paper describes the stabilization method of the small-bore journal bearing based on the combination mechanism with starved lubrication and orientation angle change. It is found that the stabilization of small-bore journal bearings is improved drastically by hybrid lubrication combining these two kinds of mechanism.

Author(s):  
Masayuki Ochiai ◽  
Hiromu Hashimoto

Journal bearings are widely used for supporting high speed rotating machinery such as turbine, compressor and HDD spindle etc, because of their high load carrying capacity, stability and durability. Recently, the engineering trend is oriented to higher speed and smaller sizes of rotating machinery, and then it is important to enhance stabilities for the journal bearings. Tilting pad journal bearing is generally used for high-speed rotating machineries because of their advantages of stabilization. However, there are some problems using for compact size rotating machineries for their high manufacturing cost and complicated structure. Therefore, it is necessary to enhance the stability of more simple bearings compared with tilting pad bearing in order to use for small size rotating machinery. This paper describes the stabilization method of journal bearing based on the combination mechanism with starved lubrication and orientation angle change. From the results of stability experimental study of journal bearings, it is clarified that the stabilization of bearings is improved drastically by using above techniques.


2009 ◽  
Vol 132 (1) ◽  
Author(s):  
Hiromu Hashimoto ◽  
Masayuki Ochiai

This paper describes the stabilization method for small-bore circular journal bearings using starved lubrication. First, we describe the experimental examination to confirm the effect of supply oil conditions on stability of circular journal bearing by using a high-speed test rig. Then, the theoretical model considering the effect of amount of supply oil is discussed. Journal center trajectories are calculated by nonlinear motion analysis under various conditions. The theoretical results agree well with the experimental ones for three types of supply oil conditions and the mechanism of the stabilization by using the starved lubrication for small-bore journal bearings is clarified. Moreover, we suggest a supply oil control mechanism to stabilize the journal bearing using starved lubrication. Finally, the effectiveness of the proposed control mechanism on stability for high-speed small-bore journal bearings is verified experimentally.


Author(s):  
S. Strzelecki ◽  
L. Kusmierz ◽  
G. Poniewaz

In high speed compressors and turbine drive trains, the tilting 5-pad journal bearings are applied. Tilting-pad journal bearings are good option because they have very good hydrodynamic stability at high speed and are less sensitive to load direction and shaft misalignment. The paper introduces thermo-elastic deformations of tilting 3-pad journal bearing with asymmetric support of pads and operating at the conditions of adiabatic oil film. The deformations of pads were obtained based on the oil film pressure and temperature distributions. Reynolds, energy, geometry and viscosity equations have been solved numerically on the assumption of aligned orientation of bearing and journal axis and at static equilibrium position of journal.


2015 ◽  
Vol 2015 ◽  
pp. 1-11 ◽  
Author(s):  
Yongliang Wang ◽  
Yu Gao ◽  
Ying Cui ◽  
Zhansheng Liu

Tilting pad bearings offer unique dynamic stability enabling successful deployment of high-speed rotating machinery. The model of dynamic stiffness, damping, and added mass coefficients is often used for rotordynamic analyses, and this method does not suffice to describe the dynamic behaviour due to the nonlinear effects of oil film force under larger shaft vibration or vertical rotor conditions. The objective of this paper is to present a nonlinear oil force model for finite length tilting pad journal bearings. An approximate analytic oil film force model was established by analysing the dynamic characteristic of oil film of a single pad journal bearing using variable separation method under the dynamicπoil film boundary condition. And an oil film force model of a four-tilting-pad journal bearing was established by using the pad assembly technique and considering pad tilting angle. The validity of the model established was proved by analyzing the distribution of oil film pressure and the locus of journal centre for tilting pad journal bearings and by comparing the model established in this paper with the model established using finite difference method.


Lubricants ◽  
2021 ◽  
Vol 9 (2) ◽  
pp. 18
Author(s):  
Eckhard Schüler ◽  
Olaf Berner

In high speed, high load fluid-film bearings, the laminar-turbulent flow transition can lead to a considerable reduction of the maximum bearing temperatures, due to a homogenization of the fluid-film temperature in radial direction. Since this phenomenon only occurs significantly in large bearings or at very high sliding speeds, means to achieve the effect at lower speeds have been investigated in the past. This paper shows an experimental investigation of this effect and how it can be used for smaller bearings by optimized eddy grooves, machined into the bearing surface. The investigations were carried out on a Miba journal bearing test rig with Ø120 mm shaft diameter at speeds between 50 m/s–110 m/s and at specific bearing loads up to 4.0 MPa. To investigate the potential of this technology, additional temperature probes were installed at the crucial position directly in the sliding surface of an up-to-date tilting pad journal bearing. The results show that the achieved surface temperature reduction with the optimized eddy grooves is significant and represents a considerable enhancement of bearing load capacity. This increase in performance opens new options for the design of bearings and related turbomachinery applications.


Author(s):  
Bo Zhang ◽  
Shemiao Qi ◽  
Sheng Feng ◽  
Haipeng Geng ◽  
Yanhua Sun ◽  
...  

Two multileaf gas foil journal bearings with backing bump foils and one set of gas foil thrust bearings were designed, fabricated, and used in a 100 kW class microturbine simulated rotor system to ensure stability of the system. Meanwhile, a preliminary test rig had been built to verify the simulated system stability. The rotor synchronous and subsynchronous responses were well controlled by using of the gas foil bearings. It is on the multileaf gas foil bearings with backing bump foils that the test was conducted and verified for the first time in open literatures. The success in the experiments shows that the design and fabrication of the rotor and the gas foil bearings can provide a useful guide to the development of the advanced high speed rotating machinery.


Author(s):  
I Pierre ◽  
M Fillon

Hydrodynamic journal bearings are essential components of high-speed machinery. In severe operating conditions, the thermal dissipation is not a negligible phenomenon. Therefore, a three-dimensional thermohydrodynamic (THD) analysis has been developed that includes lubricant rupture and re-formation phenomena by conserving the mass flowrate. Then, the predictions obtained with the proposed numerical model are validated by comparison with the measurements reported in the literature. The effects of various geometric factors (length, diameter and radial clearance) and operating conditions (rotational speed, applied load and lubricant) on the journal bearing behaviour are analysed and discussed in order to inform bearing designers. Thus, it can be predicted that the bearing performance obtained highly depends on operating conditions and geometric configuration.


Author(s):  
P. S. Keogh ◽  
M. M. Khonsari

The evaluation of the thermohydrodynamic (THD) performance of journal bearings continues to be an important issue. This is particularly so for high speed or heavily loaded bearing designs. This paper focuses attention on the thermal boundary conditions at the lubricant-bearing interface. The solid component conduction problem is solved in advance of the main THD analysis. Boundary conditions are then imposed on the lubricant THD analysis through use of an appropriate influence coefficient matrix that incorporates the solid component conduction problem. This avoids the current practice of solving the lubricant and solid component problems separately in an iterative loop to achieve continuous temperatures and heat fluxes at the interface. Instead, only the lubricant problem needs to be solved using the boundary conditions imposed by the influence coefficient matrix.


Author(s):  
S. Strzelecki ◽  
Z. Towarek

The design of turbines and compressors operating at the high rotational speeds applies the 3-lobe journal bearings. In many cases the classic 3-lobe journal bearings supporting the rotors, are showing the problem of rotor stability. This problem can be avoided by the application of 3-lobe Offset bearings. This type of bearing fulfils the conditions of reliable bearing design and good stability in the case of high speed rotating machines.


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