Superposition Predictions of the Reduction of Hot Streaks by Coolant From a Film-Cooled Guide Vane

2009 ◽  
Vol 131 (4) ◽  
Author(s):  
Sean C. Jenkins ◽  
David G. Bogard
Keyword(s):  
Guide Vane ◽  
Operating Conditions ◽  
Measured Temperature ◽  
Turbine Engine ◽  
Temperature Distributions ◽  
Superposition Technique ◽  
Pass Through ◽  
Nozzle Guide ◽  
Hot Streak ◽  
Nozzle Guide Vanes

The turbine section of a gas turbine engine is subjected to hot gases flowing from the combustor that typically have high temperature regions known as “hot streaks.” These hot streaks pass through the nozzle guide vanes, either impacting the vanes or passing through the passages between vanes. Generally the vanes are highly film cooled, and the coolant from the vanes interacts with the hot streak resulting in a reduction of the hot streak temperature. In this study, predictions of the reduction of hot streaks were made using superposition of measured temperature distributions due to coolant injection and measured temperature distributions of hot streaks. These predictions were compared to the measured hot streak reduction to determine the accuracy of the superposition technique. Results showed that the superposition predictions generally underpredicted the reduction of the peak hot streak temperature, but were within at least 20% of the peak temperature value. The superposition technique was also found to be useful for determining the hot streak reduction for different hot streak locations, and different coolant and hot streak operating conditions.

Superposition Predictions of the Reduction of Hot Streaks by Coolant From a Film Cooled Guide Vane

2005 ◽  
Author(s):  
Sean C. Jenkins ◽  
David G. Bogard
Keyword(s):  
Guide Vane ◽  
Operating Conditions ◽  
Measured Temperature ◽  
Turbine Engine ◽  
Temperature Distributions ◽  
Superposition Technique ◽  
Pass Through ◽  
Nozzle Guide ◽  
Hot Streak ◽  
Nozzle Guide Vanes

The turbine section of a gas turbine engine is subjected to hot gases flowing from the combustor that typically have high temperature regions known as “hot streaks.” These hot streaks pass through the nozzle guide vanes, either impacting the vanes or passing through the passages between vanes. Generally the vanes are highly film cooled, and the coolant from the vanes interacts with the hot streak resulting in a reduction of the hot streak temperature. In this study, predictions of the reduction of hot streaks were made using superposition of measured temperature distributions due to coolant injection and measured temperature distributions of hot streaks. These predictions were compared to the measured hot streak reduction to determine the accuracy of the superposition technique. Results showed that the superposition predictions generally underpredicted the reduction of the peak hot streak temperature, but were within at least 20% of the peak temperature value. The superposition technique was also found to be useful for determining the hot streak reduction for different hot streak locations, and different coolant and hot streak operating conditions.

Flow Field Simulations of a Gas Turbine Combustor

2002 ◽  
Vol 124 (3) ◽  
pp. 508-516 ◽  
Author(s):  
M. D. Barringer ◽  
O. T. Richard ◽  
J. P. Walter ◽  
S. M. Stitzel ◽  
K. A. Thole
Keyword(s):  
Flow Field ◽  
Gas Turbine ◽  
Large Scale ◽  
Guide Vane ◽  
Wall Region ◽  
Turbine Engine ◽  
Tunnel Section ◽  
Nozzle Guide ◽  
Nozzle Guide Vanes ◽  
Combustor Liner

The flow field exiting the combustor in a gas turbine engine is quite complex considering the presence of large dilution jets and complicated cooling schemes for the combustor liner. For the most part, however, there has been a disconnect between the combustor and turbine when simulating the flow field that enters the nozzle guide vanes. To determine the effects of a representative combustor flow field on the nozzle guide vane, a large-scale wind tunnel section has been developed to simulate the flow conditions of a prototypical combustor. This paper presents experimental results of a combustor simulation with no downstream turbine section as a baseline for comparison to the case with a turbine vane. Results indicate that the dilution jets generate turbulence levels of 15–18% at the exit of the combustor with a length scale that closely matches that of the dilution hole diameter. The total pressure exiting the combustor in the near-wall region neither resembles a turbulent boundary layer nor is it completely uniform putting both of these commonly made assumptions into question.

Validation and Comparison of Strip Seal Designs for Gas Turbine Engine Nozzle Guide Vanes

2008 ◽  
Author(s):  
Arash Farahani ◽  
Peter Childs
Keyword(s):  
Gas Turbine ◽  
Guide Vane ◽  
Gas Turbine Engine ◽  
Experimental Comparison ◽  
Cfd Modelling ◽  
Guide Vanes ◽  
Turbine Engine ◽  
Seal Design ◽  
Nozzle Guide ◽  
Nozzle Guide Vanes

Strip seals are commonly used to prevent or limit leakage flows between nozzle guide vanes (NGV) and other gas turbine engine components that are assembled from individual segments. Leakage flow across, for example, a nozzle guide vane platform, leads to increased demands on the gas turbine engine internal flow system and a rise in specific fuel consumption (SFC). Careful attention to the flow characteristics of strip seals is therefore necessary. The very tight tolerances associated with strip seals provides a particular challenge to their characterisation. This paper reports the validation of CFD modelling for the case of a strip seal under very carefully controlled conditions. In addition, experimental comparison of three types of strip seal design, straight, arcuate, and cloth, is presented. These seals are typical of those used by competing manufacturers of gas turbine engines. The results show that the straight seal provides the best flow sealing performance for the controlled configuration tested, although each design has its specific merits for a particular application.

Scaling of Guide Vane Coolant Profiles and the Reduction of a Simulated Hot Streak

2005 ◽  
Author(s):  
Sean C. Jenkins ◽  
David G. Bogard
Keyword(s):  
Gas Flow ◽  
Elevated Temperatures ◽  
Guide Vane ◽  
High Heat ◽  
Stagnation Line ◽  
Turbine Engine ◽  
Scaling Methods ◽  
Nozzle Guide ◽  
Hot Streak ◽  
Heat Loads

The turbine section of a gas turbine engine is subjected to a non-uniform temperature distribution in the gas flow from the combustor. Regions of elevated temperatures, known as “hot streaks,” subject the turbine airfoil to high heat loads. In this study, the reduction of hot streaks by coolant from a film cooled nozzle guide vane was experimentally evaluated. Experiments were conducted with an approach mainstream turbulence level of 20% to simulate actual turbine conditions. The coolant distributions downstream of the vane were measured for varying blowing ratios and varying coolant density, and scaling methods were found for variations in both parameters. For this study, the hot streak peak was positioned to impact the vane at the stagnation line. Measurements of the hot streak strength with coolant blowing showed as much as a 55% decrease in peak temperature compared with no coolant.

Flow Field Simulations of a Gas Turbine Combustor

2001 ◽  
Author(s):  
M. D. Barringer ◽  
O. T. Richard ◽  
J. P. Walter ◽  
S. M. Stitzel ◽  
K. A. Thole
Keyword(s):  
Flow Field ◽  
Gas Turbine ◽  
Large Scale ◽  
Guide Vane ◽  
Wall Region ◽  
Turbine Engine ◽  
Tunnel Section ◽  
Nozzle Guide ◽  
Nozzle Guide Vanes ◽  
Combustor Liner

The flow field exiting the combustor in a gas turbine engine is quite complex considering the presence of large dilution jets and complicated cooling schemes for the combustor liner. For the most part, however, there has been a disconnect between the combustor and turbine when simulating the flow field that enters the nozzle guide vanes. To determine the effects of a representative combustor flow field on the nozzle guide vane, a large-scale wind tunnel section has been developed to simulate the flow conditions of a prototypical combustor. This paper presents experimental results of a combustor simulation with no downstream turbine section as a baseline for comparison to the case with a turbine vane. Results indicate that the dilution jets generate turbulence levels of 15–18% at the exit of the combustor with a length scale that closely matches that of the dilution hole diameter. The total pressure exiting the combustor in the near wall region neither resembles a turbulent boundary layer nor is it completely uniform putting both of these commonly made assumptions into question.

Scaling of Guide Vane Coolant Profiles and the Reduction of a Simulated Hot Streak

2006 ◽  
Vol 129 (3) ◽  
pp. 619-627 ◽  
Author(s):  
Sean C. Jenkins ◽  
David G. Bogard
Keyword(s):  
Gas Flow ◽  
Elevated Temperatures ◽  
Guide Vane ◽  
High Heat ◽  
Stagnation Line ◽  
Turbine Engine ◽  
Scaling Methods ◽  
Nozzle Guide ◽  
Hot Streak ◽  
Heat Loads

The turbine section of a gas turbine engine is subjected to a nonuniform temperature distribution in the gas flow from the combustor. Regions of elevated temperatures, known as “hot streaks,” subject the turbine airfoil to high heat loads. In this study, the reduction of hot streaks by coolant from a film cooled nozzle guide vane was experimentally evaluated. Experiments were conducted with an approach mainstream turbulence level of 20% to simulate actual turbine conditions. The coolant distributions downstream of the vane were measured for varying blowing ratios and varying coolant density, and scaling methods were found for variations in both parameters. For this study, the hot streak peak was positioned to impact the vane at the stagnation line. Measurements of the hot streak strength with coolant blowing showed as much as a 55% decrease in peak temperature compared with no coolant.

Experimental Analysis of an Ultra Compact Combustor Powered Turbine Engine

2019 ◽  
Author(s):  
Brian T. Bohan ◽  
Marc D. Polanka
Keyword(s):  
Engine Performance ◽  
Combustion Products ◽  
Combustion Efficiency ◽  
Small Scale ◽  
Engine Operation ◽  
Turbine Engine ◽  
Nozzle Guide ◽  
Nozzle Guide Vanes ◽  
Length Reduction ◽  
Outside Diameter

Abstract The innovative Ultra Compact Combustor (UCC) is an alternative to traditional turbine engine combustors and has been shown to reduce the combustor volume and offer potential improvements in combustion efficiency. Prior UCC configurations featured a circumferential combustion cavity positioned around the outside diameter (OD) of the engine. This configuration would be difficult to implement in a vehicle with a small, fixed diameter and had difficulty migrating the hot combustion products at the OD radially inward across an axial core flow to present a uniform temperature distribution to the first turbine stage. The present study experimentally tested a new UCC configuration that featured a circumferential cavity that exhausted axially into a dilution zone positioned just upstream of the nozzle guide vanes. The combustor was sized as a replacement burner for the JetCat P90 RXi small-scale turbine engine and fit inside the engine casing. This combustor configuration achieved a 33% length reduction compared to the stock JetCat combustor and achieved comparable engine performance across a limited operating range. Self-sustaining engine operation was achieved with a rotating compressor and turbine making this study the first to achieve operation of a UCC powered turbine engine.

Effects of Orientation and Position of the Combustor-Turbine Interface on the Cooling of a Vane Endwall

2011 ◽  
Author(s):  
A. A. Thrift ◽  
K. A. Thole ◽  
S. Hada
Keyword(s):  
Film Cooling ◽  
Guide Vane ◽  
Vortex Formation ◽  
Horseshoe Vortex ◽  
Time Resolved ◽  
Image Velocimetry ◽  
Thermal Measurements ◽  
Nozzle Guide ◽  
Nozzle Guide Vanes ◽  
Stagnation Plane

First stage, nozzle guide vanes and accompanying endwalls are extensively cooled by the use of film cooling through discrete holes and leakage flow from the combustor-turbine interface gap. While there are cooling benefits from the interface gap, it is generally not considered as part of the cooling scheme. This paper reports on the effects of the position and orientation of a two-dimensional slot on the cooling performance of a nozzle guide vane endwall. In addition to surface thermal measurements, time-resolved, digital particle image velocimetry (TRDPIV) measurements were performed at the vane stagnation plane. Two slot orientations, 90° and 45°, and three streamwise positions were studied. Effectiveness results indicate a significant increase in area averaged effectiveness for the 45° slot relative to the 90° orientation. Flowfield measurements show dramatic differences in the horseshoe vortex formation.

Failure Analysis of Heavy Industrial Gas Turbine Engine First Stage Nozzel Guide Vane

2012 ◽  
Vol 445 ◽  
pp. 1047-1052
Author(s):  
Alaaeldin H. Mustafa
Keyword(s):  
Failure Analysis ◽  
Gas Turbine ◽  
Guide Vane ◽  
Xrd Analysis ◽  
Optical Microscope ◽  
Guide Vanes ◽  
X Ray ◽  
Nozzle Guide ◽  
Industrial Gas Turbine ◽  
Nozzle Guide Vanes

Failure analysis investigation was conducted on 70 MW set of 1st stage turbine nozzle guide vanes (NGVs) of heavy industrial gas turbine. The failure was investigated using the light optical microscope (LOM), X-ray diffraction analysis (XRD) and energy dispersive X-ray spectroscopy (EDS) in an environmental scanning electron microscope (ESEM). The results of the analysis indicate that the NGVs which were made of Co base superalloy FSX-414 had been operated above the recommended operating hours under different fuel types in addition to inadequate repair process in previous repair removal. The XRD analysis of the fractured areas sample shows presence ofwhich might indicate the prolonged operation at high temperature. Keywords: cobalt-base; nozzle guide vanes, gas turbine.

Nozzle Guide Vane Static Strip Seals

2006 ◽  
Author(s):  
Arash Farahani ◽  
Peter Childs
Keyword(s):  
Gas Turbines ◽  
Guide Vane ◽  
Main Stream ◽  
Guide Vanes ◽  
Advantages And Disadvantages ◽  
Air System ◽  
Improved Performance ◽  
Nozzle Guide ◽  
Nozzle Guide Vanes ◽  
Assembly Constraints

Sealing of components where there is no relative motion between the elements concerned remains a significant challenge in many gas turbine engine applications. Loss of sealing and cooling air from the internal air system through seals impacts on specific fuel consumption and can lead to undesirable flow interactions with resultant cost implications. For gas turbines, various strip seal types have been developed for use between Nozzle Guide Vanes in order to limit the flow of gas between the main stream annulus and the internal air system. Many different types of design have been proposed for overcoming strip seal problems such as misalignment of the grooves due to manufacturing and assembly constraints. In this paper various methods, with a particular focus on patents, for minimising the amount of leakage caused by such problems for strip seals between nozzle guide vanes are reviewed. By considering the advantages and disadvantages of each technique it is concluded that although apparently new strip seal designs for NGVs have improved performance, none of them can be considered to be ideal. This paper reviews the techniques and makes recommendations for future designs.

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