Simulating Area Conservation and the Gas-Wall Interface for One-Dimensional Based Diesel Particulate Filter Models

Author(s):  
Christopher Depcik ◽  
Dennis Assanis

Researchers have been using one-dimensional based models of diesel particulate filters (DPFs) for over two decades with good success in comparison to measured experimental data. Recent efforts in literature have expanded the classical model to account for the effects of varying soot layer thickness on the flow area of the gases. However, some discrepancies exist with respect to this formulation and the physical phenomena modeled in the channel equations. In addition, there is still some discussion regarding the calculation of the gas temperature within the soot and wall layers. As a result, this paper presents a model to discuss these different phenomena to remove or validate previous assumptions. In specific, formulation of the flow equations in area-conserved format (or quasi-one-dimensional) allows the model to account for the changes in the gaseous area as a function of soot loading. In addition, imposing thermodynamic equilibrium at the interface of the channels and wall layers allows the model to capture the thermal entrance lengths. These tasks were undertaken to illustrate whether or not the results justify the effort is worthwhile and this additional complexity needs to be incorporated within the model. By utilizing linear density interpolation in the wall to increase the computational efficiency of the code, it was determined that the classical model assumptions of neglecting soot thickness and gas temperature in the wall are valid within the range of typical DPF applications.

2019 ◽  
pp. 146808741987457 ◽  
Author(s):  
Jun Zhang ◽  
Yanfei Li ◽  
Victor W Wong ◽  
Shijin Shuai ◽  
Jinzhu Qi ◽  
...  

Diesel particulate filters are indispensable for diesel engines to meet the increasingly stringent emission regulations. A large amount of ash would accumulate in the diesel particulate filter over time, which would significantly affect the diesel particulate filter performance. In this work, the lubricant-derived ash effects on diesel particulate filter pressure drop, diesel particulate filter filtration performance, diesel particulate filter temperature field during active regeneration, and diesel particulate filter downstream emissions during active regeneration were studied on an engine test bench. The test results show that the ash accumulated in the diesel particulate filter would decrease the diesel particulate filter pressure drop due to the “membrane effect” when the diesel particulate filter ash loading is lower than about 10 g/L, beyond which the diesel particulate filter pressure drop would be increased due to the reduction of diesel particulate filter effective volume. The ash loaded in the diesel particulate filter could significantly improve the diesel particulate filter filtration efficiency because it would fill the pores of diesel particulate filter wall. The diesel particulate filter peak temperature during active regeneration is consistent with the diesel particulate filter initial actual soot loading density prior to regeneration at various diesel particulate filter ash loading levels, while the diesel particulate filter maximum temperature gradient would increase with the diesel particulate filter ash loading increase, whether the diesel particulate filter is regenerated at the same soot loading level or the same diesel particulate filter pressure drop level. The ash accumulation in the diesel particulate filter shows little effects on diesel particulate filter downstream CO, total hydrocarbons, N2O emissions, and NO2/NO x ratio during active regeneration. However, a small amount of SO2 emissions was observed when the diesel particulate filter ash loading is higher than 10 g/L. The ash accumulated in the diesel particulate filter would increase the diesel particulate filter downstream sub-23 nm particle emissions but decrease larger particle emissions during active regeneration.


2019 ◽  
Vol 9 (24) ◽  
pp. 5384 ◽  
Author(s):  
José Ramón Serrano ◽  
Pedro Piqueras ◽  
Joaquín de la Morena ◽  
Enrique José Sanchis

Late fuel post-injections are the most usual strategy to reach high exhaust temperature for the active regeneration of diesel particulate filters. However, it is important to optimise these strategies in order to mitigate their negative effect on the engine fuel consumption. This work aims at understanding the influence of the post-injection parameters, such as its start of injection and its fuel quantity, on the duration of the regeneration event and the fuel consumption along it. For this purpose, a set of computational models are employed to figure out in a holistic way the involved phenomena in the interaction between the engine and the exhaust gas aftertreatment system. Firstly, an engine model is implemented to evaluate the effect of the late fuel post-injection pattern on the gas properties at the exhaust aftertreatment system inlet in different steady-state operating conditions. These are selected to provide representative boundary conditions of the exhaust gas flow concerning dwell time, exhaust temperature and O 2 concentration. In this way, the results are later applied to the analysis of the diesel oxidation catalyst and wall-flow particulate filter responses. The dependence of the diesel particulate filter (DPF) inlet temperature is discussed based on the efficiency of each post-injection strategy to increase the exhaust gas temperature. Next, the influence on the dynamics of the regeneration of the post-injection parameters through the change in gas temperature and O 2 concentration is finally studied distinguishing the pre-heating, maximum reactivity and late soot oxidation stages as well as the required fuel consumption to complete the regeneration process.


Author(s):  
Di Huang ◽  
Jason M. Keith

Abstract Particulate Matter (PM) emissions from either on-road or off-road diesel engines are subject to federal and/or state standards. Recently, Diesel Particulate Filters (DPF) have been shown to be the most efficient way to reduce the PM emissions. However, DPFs need to be regenerated periodically. In order to predict when to regenerate the DPF under real-time driving conditions, a regeneration model for the DPF is needed. In this study, a transient one-dimensional model is used to track gas and solid temperatures and the particulate deposit thickness, and is studied under the Urban Dynamometer Driving Schedule (UDDS) which has variable exhaust flow rate, exhaust temperature, and PM concentration. In order to determine the best conditions, the thermal regeneration is initiated at different time points during the UDDS cycle. Moreover, we also calculate the transient temperature profile and the deposit thickness for each case. We found that the regeneration efficiency is the highest when the regeneration is initiated at 180 seconds into the UDDS cycle which corresponds to a period of extended city driving without stopping.


2019 ◽  
Vol 22 (1) ◽  
pp. 50-63
Author(s):  
Christian Zöllner ◽  
Onoufrios Haralampous ◽  
Dieter Brüggemann

Understanding the variation of soot deposit properties in diesel particulate filters is necessary for their real-life modeling and onboard control. In this study, the effect of exhaust mass flow rate and particle agglomerate size on the soot layer permeability and density was investigated experimentally and analyzed using a well-validated model. A bare and a coated diesel particulate filter were loaded at five different engine operating points, specially selected to explore these effects in a heavily used part of the diesel engine map. Particle emissions were characterized in terms of particle agglomerate size distribution and primary particle diameter, while soot layer permeability and density were estimated indirectly by fitting the model to the pressure drop recordings. To this end, an automatic calibration procedure was applied to obtain values in a consistent and repeatable manner. The results showed considerable variation in both permeability and density. Furthermore, some trends could be identified after depicting the particle characterization data and soot layer properties in contour plots. Increased permeability appeared at the engine operating point with high flow rate and large particle agglomerate size. Lower density was obtained at the operating points with large particle agglomerate diameter.


Author(s):  
Sungjun Yoon ◽  
Hongsuk Kim ◽  
Daesik Kim ◽  
Sungwook Park

Stringent emission regulations (e.g., Euro-6) have forced automotive manufacturers to equip a diesel particulate filter (DPF) on diesel cars. Generally, postinjection is used as a method to regenerate the DPF. However, it is known that postinjection deteriorates the specific fuel consumption and causes oil dilution for some operating conditions. Thus, an injection strategy for regeneration is one of the key technologies for diesel powertrains equipped with a DPF. This paper presents correlations between the fuel injection strategy and exhaust gas temperature for DPF regeneration. The experimental apparatus consists of a single-cylinder diesel engine, a DC dynamometer, an emission test bench, and an engine control system. In the present study, the postinjection timing was in the range of 40 deg aTDC to 110 deg aTDC and double postinjection was considered. In addition, the effects of the injection pressure were investigated. The engine load was varied among low load to midload conditions, and the amount of fuel of postinjection was increased up to 10 mg/stk. The oil dilution during the fuel injection and combustion processes was estimated by the diesel loss measured by comparing two global equivalences ratios: one measured from a lambda sensor installed at the exhaust port and one estimated from the intake air mass and injected fuel mass. In the present study, the differences of the global equivalence ratios were mainly caused by the oil dilution during postinjection. The experimental results of the present study suggest optimal engine operating conditions including the fuel injection strategy to obtain an appropriate exhaust gas temperature for DPF regeneration. The experimental results of the exhaust gas temperature distributions for various engine operating conditions are discussed. In addition, it was revealed that the amount of oil dilution was reduced by splitting the postinjection (i.e., double postinjection). The effects of the injection pressure on the exhaust gas temperature were dependent on the combustion phasing and injection strategies.


2020 ◽  
Vol 10 (1) ◽  
Author(s):  
Yun-hua Zhang ◽  
Di-ming Lou ◽  
Pi-qiang Tan ◽  
Zhi-yuan Hu

AbstractCatalyzed diesel particulate filters (CDPFs) have been widespread used as a technically and economically feasible mean for meeting increasingly stringent emissions limits. An important issue affecting the performance of a CDPF is its aging with using time. In this paper, the effects of noble metal loadings, regions and using mileage on the aging performance of a CDPF were investigated by methods of X-ray diffraction (XRD), X-ray photoelectron spectroscopy and catalytic activity evaluation. Results showed that aging of the CDPF shifted the XRD characteristic diffraction peaks towards larger angles and increased the crystallinity, showing a slowing downward trend with the increase of the noble metal loadings. In addition, the increase of the noble metal loading would slow down the decline of Pt and Pt4+ concentration caused by aging. The characteristic temperatures of CO, C3H8 conversion and NO2 production increased after aging, and the more the noble metal loadings, the higher the range of the increase. But noticeably, excessive amounts of noble metals would not present the corresponding anti-aging properties. Specifically, the degree of aging in the inlet region was the deepest, the following is the outlet region, and the middle region was the smallest, which were also reflected in the increase range of crystallinity, characteristic temperatures of CO, C3H8 conversion and NO2 production, as well as the decrease range of Pt and Pt4+ concentrations. The increase of aging mileage reduced the size of the aggregates of the soot and ash in CDPFs, however, improved the degree of tightness between particles. Meanwhile Carbon (C) concentration in the soot and ash increased with the aging mileage.


Author(s):  
Hyunjun Lee ◽  
Jaesik Shin ◽  
Manbae Han ◽  
Myoungho Sunwoo

The successful utilization of a diesel particulate filter (DPF) to reduce particulate matter (PM) in a passenger car diesel engine necessitates a periodic regeneration of the DPF catalyst without deterioration of the drivability and emission control performance. For successful active DPF regeneration, the exhaust gas temperature should be over 500 °C to oxidize the soot loaded in the DPF. Previous research increased the exhaust gas temperature by applying early and late post fuel injection with a look-up table (LUT) based feedforward control implemented into the engine management system (EMS). However, this method requires enormous calibration work to find the optimal timing and quantity of the main, early, and late post fuel injection with less certainty of accurate torque control. To address this issue, we propose a cylinder pressure based multiple fuel injection (MFI) control method for active DPF regeneration. The feedback control of the indicated mean effective pressure (IMEP), lambda, and DPF upstream temperature was applied to precisely control the injection quantity of the main, early, and late post fuel injection. To determine their fuel injection timings, a mass fraction burned 60% after location of the rate of heat release maximum (MFB60aLoROHRmax) was proposed based on the cylinder pressure information. The proposed control method was implemented in an in-house EMS and validated at several engine operating conditions. During the regeneration period, the exhaust gas temperature tracked the desired temperature, and the engine torque fluctuation was minimized with minimal PM and NOx emissions.


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