The Influence of Density Difference Between Hot and Coolant Gas on Film Cooling by a Row of Holes: Predictions and Experiments

1992 ◽  
Vol 114 (4) ◽  
pp. 747-755 ◽  
Author(s):  
W. Haas ◽  
W. Rodi ◽  
B. Scho¨nung
Keyword(s):  
Boundary Layer ◽  
Flat Plate ◽  
Turbine Blade ◽  
Film Cooling ◽  
Density Ratio ◽  
Density Difference ◽  
Extended Model ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Injection Angle

The two-dimensional boundary-layer procedure of Scho¨nung and Rodi [1] for calculating film cooling by a row of holes was extended to account for density differences between hot gas and injected coolant gas. The extensions concern the injection model for leaping over the immediate blowing region in the boundary-layer calculation and also the dispersion model for taking into account three-dimensional effects. The extended model is tested for a density ratio of ρj/ρe ≈ 2 for both flat-plate situations and film cooling on a model turbine blade. The predicted laterally averaged film cooling effectiveness is compared with measurements for these cases. Results for the flat-plate experiments were taken from the literature, while experiments for a model turbine blade are also described in this paper. For a fixed injection angle of 32 deg, the film cooling effectiveness was measured for various spacings and velocity ratios Uj/Ue. The density ratio ρj/ρe ≈ 2 was achieved by adding Freon to the injection gas. The results are compared with those reported in [2] for negligible density difference. At the same blowing rate M = Uj/Ue, the film cooling effectiveness was found to increase with the density ratio ρj/ρe. In general, the influence of the density difference is well predicted by the model.

The Influence of Density Difference Between Hot and Coolant Gas on Film Cooling by a Row of Holes: Predictions and Experiments

1991 ◽  
Author(s):  
W. Haas ◽  
W. Rodi ◽  
B. Schönung
Keyword(s):  
Boundary Layer ◽  
Flat Plate ◽  
Turbine Blade ◽  
Film Cooling ◽  
Density Ratio ◽  
Density Difference ◽  
Extended Model ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Injection Angle

The two-dimensional boundary-layer procedure of Schönung and Rodi [1] for calculating film cooling by a row of holes was extended to account for density differences between hot gas and injected coolant gas. The extensions concern the injection model for leaping over the immediate blowing region in the boundary-layer calculation and also the dispersion model for taking into account three-dimensional effects. The extended model is tested for a density ratio of ρj/ρe ≈ 2 both for flat-plate situations and film cooling on a model turbine blade. The predicted laterally averaged film cooling effectiveness is compared with measurements for these cases. Results for the flat-plate experiments were taken from the literature, while experiments for a model turbine blade are also described in this paper. For a fixed injection angle of 32°, the film cooling effectiveness was measured for various spacings and velocity ratios Uj/Ue. The density ratio ρj/ρe ≈ 2 was achieved by adding Freon to the injection gas. The results are compared with those reported in [2] for negligible density difference. At the same blowing rate M = Uj/Ue, the film cooling effectiveness was found to increase with the density ratio ρj/ρe. In general, the influence of the density difference is well predicted by the model.

Numerical Investigation of Effects of Blockage, Inclination Angle, and Hole-Size on Film Cooling Effectiveness at Concave Surface

2021 ◽  
Vol 143 (2) ◽  
Author(s):  
Fu-qiang Wang ◽  
Jian Pu ◽  
Jian-hua Wang ◽  
Wei-dong Xia
Keyword(s):  
Film Cooling ◽  
Pressure Loss ◽  
Numerical Study ◽  
Density Ratio ◽  
Concave Surface ◽  
Blockage Ratio ◽  
Coverage Area ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Injection Angle

Abstract Film-hole can be often blocked by thermal-barrier coatings (TBCs) spraying, resulting in the variations of aerodynamic and thermal performances of film cooling. In this study, a numerical study of the blockage effect on the film cooling effectiveness of inclined cylindrical-holes was carried out on a concave surface to simulate the airfoil pressure side. Three typical blowing ratios (BRs) of 0.5, 1.0, and 1.5 were chosen at an engine-similar density ratio (DR) of 2.0. Two common inclination angles of 30 deg and 45 deg were designed. The blockage ratios were adjusted from 0 to 20%. The results indicated the blockage could enhance the penetration of film cooling flow to the mainstream. Thus, the averaged effectiveness and coolant coverage area were reduced. Moreover, the pressure loss inside of the hole was increased. With the increase of BR, the decrement of film cooling effectiveness caused by blockage rapidly increased. At BR = 1.5, the decrement could be acquired up to 70% for a blockage ratio of 20%. The decrement of film cooling effectiveness caused by blockage was nearly nonsensitive to the injection angle; however, the larger angle could generate the higher increment of pressure loss caused by blockage. A new design method for the couple scheme of film cooling and TBC was proposed, i.e., increasing the inlet diameter according to the blockage ratio before TBC spraying. In comparison with the original unblocked-hole, the enlarged blocked-hole not only kept the nearly same area-averaged effectiveness but also reduced slightly the pressure loss inside of the hole. Unfortunately, application of enlarged blocked-hole at large BR could lead to a more obvious reduction of effectiveness near hole-exit, in comparison with the original common-hole.

Numerical modeling of innovative film cooling hole schemes

2021 ◽  
Author(s):  
Siavash Khajehhasani
Keyword(s):  
Flat Plate ◽  
Turbine Blade ◽  
Film Cooling ◽  
Leading Edge ◽  
Lateral Spread ◽  
Cooling Effectiveness ◽  
Cooling Performance ◽  
Film Cooling Effectiveness ◽  
Mainstream Flow ◽  
Hole Geometry

A numerical investigation of the film cooling performance on novel film hole schemes is presented using Reynolds-Averaged Navier-Stokes analysis. The investigation considers low and high blowing ratios for both flat plate film cooling and the leading edge of a turbine blade. A novel film hole geometry using a circular exit shaped hole is proposed, and the influence of an existing sister holes’ technique is investigated. The results indicate that high film cooling effectiveness is achieved at higher blowing ratios, results of which are even greater when in the presence of discrete sister holes where film cooling effectiveness results reach a plateau. Furthermore, a decrease in the strength of the counter-rotating vortex pairs is evident, which results in more attached coolant to the plate’s surface and a reduction in aerodynamic losses. Modifications are made to the spanwise and streamwise locations of the sister holes around the conventional cylindrical hole geometry. It is found that the spanwise variations have a significant influence on the film cooling effectiveness results, while only minor effects are observed for the streamwise variations. Positioning the sister holes in locations farther from the centerline increases the lateral spreading of the coolant air over the plate’s surface. This result is further verified through the flow structure analysis. Combinations of sister holes are joined with the primary injection hole to produce innovative variant sister shaped single-holes. The jet lift-off is significantly decreased for the downstream and up/downstream configurations of the proposed scheme for the flat plate film cooling. These schemes have shown notable film cooling improvements whereby more lateral distribution of coolant is obtained and less penetration of coolant into the mainstream flow is observed. The performance of the sister shaped single-holes are evaluated at the leading edge of a turbine blade. At the higher blowing ratios, a noticeable improvement in film cooling performance including the effectiveness and the lateral spread of the cooling air jet has been observed for the upstream and up/downstream schemes, in particular on the suction side. It is determined that the mixing of the coolant with the high mainstream flow at the leading edge of the blade is considerably decreased for the upstream and up/downstream configurations and more adhered coolant to the blade’s surface is achieved.

Effect of Density Ratio on Film-Cooling Effectiveness Distribution and Its Uniformity for Several Hole Geometries on a Flat Plate

2019 ◽  
Vol 141 (5) ◽  
Author(s):  
Jiaxu Yao ◽  
Jin Xu ◽  
Ke Zhang ◽  
Jiang Lei ◽  
Lesley M. Wright
Keyword(s):  
Flat Plate ◽  
Film Cooling ◽  
Density Ratio ◽  
Lateral Spread ◽  
Spanwise Direction ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Cylindrical Holes ◽  
Density Ratios ◽  
Compound Angle

The film cooling effectiveness distribution and its uniformity downstream of a row of film cooling holes on a flat plate are investigated by pressure sensitive paint (PSP) under different density ratios. Several hole geometries are studied, including streamwise cylindrical holes, compound-angled cylindrical holes, streamwise fan-shape holes, compound-angled fan-shape holes, and double-jet film-cooling (DJFC) holes. All of them have an inclination angle (θ) of 35 deg. The compound angle (β) is 45 deg. The fan-shape holes have a 10 deg expansion in the spanwise direction. For a fair comparison, the pitch is kept as 4d for the cylindrical and the fan-shape holes, and 8d for the DJFC holes. The uniformity of effectiveness distribution is described by a new parameter (Lateral-Uniformity, LU) defined in this paper. The effects of density ratios (DR = 1.0, 1.5 and 2.5) on the film-cooling effectiveness and its uniformity are focused. Differences among geometries and effects of blowing ratios (M = 0.5, 1.0, 1.5, and 2.0) are also considered. The results show that at higher density ratios, the lateral spread of the discrete-hole geometries (i.e., the cylindrical and the fan-shape holes) is enhanced, while the DJFC holes is more advantageous in film-cooling effectiveness. Mostly, a higher lateral-uniformity is obtained at DR = 2.5 due to better coolant coverage and enhanced lateral spread, but the effects of the density ratio on the lateral-uniformity are not monotonic in some cases. Utilizing the compound angle configuration leads to an increased lateral-uniformity due to a stronger spanwise motion of the jet. Generally, with a higher blowing ratio, the lateral-uniformity of the discrete-hole geometries decreases due to narrower traces, while that of the DJFC holes increases due to a stronger spanwise movement.

Effects of Density and Blowing Ratios on the Turbulent Structure and Effectiveness of Film-Cooling

2018 ◽  
Author(s):  
Zachary T. Stratton ◽  
Tom I-P. Shih
Keyword(s):  
Shear Layer ◽  
Flat Plate ◽  
Film Cooling ◽  
Density Ratio ◽  
Leading Edge ◽  
Turbulent Structure ◽  
Reverse Direction ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Turbulent Fluctuations

Large eddy simulations (LES) were performed to investigate film cooling of a flat plate, where the cooling jets issued from a plenum through one row of circular holes of diameter D and length 4.7D that are inclined at 35° relative to the plate. The focus is on understanding the turbulent structure of the film-cooling jet and the film-cooling effectiveness. Parameters studied include blowing ratio (BR = 0.5 and 1.0) and density ratio (DR = 1.1 and 1.6). Also, two different boundary layers (BL) upstream of the film-cooling hole were investigated — one in which a laminar BL was tripped to become turbulent from near the leading edge of the flat plate, and another in which a mean turbulent BL is prescribed directly. The wall-resolved LES solutions generated were validated by comparing its time-averaged values with data from PIV and thermal measurements. Results obtained show that having an upstream BL that does not have turbulent fluctuations enhances the cooling effectiveness significantly at low velocity ratios (VR) when compared to an upstream BL that resolved the turbulent fluctuations. However, these differences diminish at higher VRs. Instantaneous flow reveals a bifurcation in the jet vorticity as it exits the hole at low VRs, one branch forming the shear-layer vortex, while the other forms the counter-rotating vortex pair. At higher VRs, the shear layer vorticity is found to reverse direction, changing the nature of the turbulence and the heat transfer. Results obtained also show the strength and structure of the turbulence in the film-cooling jet to be strongly correlated to VR.

Enhancement of Film Cooling Performance at the Leading Edge of Turbine Blade

2006 ◽  
Author(s):  
K.-S. Kim ◽  
Youn J. Kim ◽  
S.-M. Kim
Keyword(s):  
Turbine Blade ◽  
Film Cooling ◽  
Density Ratio ◽  
Leading Edge ◽  
Cylindrical Body ◽  
Spanwise Direction ◽  
Cooling Effectiveness ◽  
Cooling Performance ◽  
Film Cooling Effectiveness ◽  
Blowing Ratio

To enhance the film cooling performance in the vicinity of the turbine blade leading edge, the flow characteristics of the film-cooled turbine blade have been investigated using a cylindrical body model. The inclination of the cooling holes is along the radius of the cylindrical wall and 20 deg relative to the spanwise direction. Mainstream Reynolds number based on the cylinder diameter was 1.01×105 and 0.69×105, and the mainstream turbulence intensities were about 0.2% in both Reynolds numbers. CO2 was used as coolant to simulate the effect of density ratio of coolant-to-mainstream. Furthermore, the effect of coolant flow rates was studied for various blowing ratios of 0.4, 0.7, 1.1, and 1.4, respectively. In experiment, spatially-resolved temperature distributions along the cylindrical body surface were visualized using infrared thermography (IRT) in conjunction with thermocouples, digital image processing, and in situ calibration procedures. This comparison shows the results generated to be reasonable and physically meaningful. The film cooling effectiveness of current measurement (0.29 mm × 0.33 min per pixel) presents high spatial and temperature resolutions compared to other studies. Results show that the blowing ratio has a strong effect on film cooling effectiveness and the coolant trajectory is sensitive to the blowing ratio. The local spanwise-averaged effectiveness can be improved by locating the first-row holes near the second-row holes.

Combined Effects of Freestream Pressure Gradient and Density Ratio on the Film Cooling Effectiveness of Round and Shaped Holes on a Flat Plate

2016 ◽  
Author(s):  
Kyle R. Vinton ◽  
Travis B. Watson ◽  
Lesley M. Wright ◽  
Daniel C. Crites ◽  
Mark C. Morris ◽  
...  
Keyword(s):  
Pressure Gradient ◽  
Flat Plate ◽  
Film Cooling ◽  
Density Ratio ◽  
Round Hole ◽  
Combined Effects ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Blowing Ratio ◽  
Lift Off

The combined effects of a favorable, mainstream pressure gradient and coolant-to-mainstream density ratio have been investigated. Detailed film cooling effectiveness distributions have been obtained on a flat plate with either cylindrical (θ = 30°) or laidback, fan-shaped holes (θ = 30°, β = γ = 10°) using the pressure sensitive paint (PSP) technique. In a low speed wind tunnel, both non-accelerating and accelerating flows were considered while the density ratio varied from 1–4. In addition, the effect of blowing ratio was considered, with this ratio varying from 0.5 to 1.5. The film produced by the shaped hole outperformed the round hole under the presence of a favorable pressure gradient for all blowing and density ratios. At the lowest blowing ratio, in the absence of freestream acceleration, the round holes outperformed the shaped holes. However, as the blowing ratio increases, the shaped holes prevent lift-off of the coolant and offer enhanced protection. The effectiveness afforded by both the cylindrical and shaped holes, with and without freestream acceleration, increased with density ratio.

High Resolution Film Cooling Effectiveness Comparison of Axial and Compound Angle Holes on the Suction Side of a Turbine Vane

2006 ◽  
Author(s):  
Scot K. Waye ◽  
David G. Bogard
Keyword(s):  
High Resolution ◽  
Flat Plate ◽  
Film Cooling ◽  
Density Ratio ◽  
Suction Side ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Turbine Vane ◽  
Adiabatic Effectiveness ◽  
Compound Angle

Film cooling adiabatic effectiveness for axial and compound angle holes on the suction side of a simulated turbine vane was investigated to determine the relative performance of these configurations. The effect of the surface curvature was also evaluated by comparing to previous curvature studies and flat plate film cooling results. Experiments were conducted for varying coolant density ratio, mainstream turbulence levels, and hole spacing. Results from these measurements showed that for mild curvature, 2r/d ≈ 160, flat plate results are sufficient to predict the cooling effectiveness. Furthermore, the compound angle injection improves adiabatic effectiveness for higher blowing ratios, similar to previous studies using flat plate facilities.

Film Cooling Effectiveness Distributions on a Flat Plate With a Double Hole Geometry Using PSP

2011 ◽  
Author(s):  
Lesley M. Wright ◽  
Evan L. Martin
Keyword(s):  
Flat Plate ◽  
Film Cooling ◽  
Surface Film ◽  
Density Ratio ◽  
Cooling Effectiveness ◽  
Freestream Velocity ◽  
Film Cooling Effectiveness ◽  
Single Row ◽  
Blowing Ratio ◽  
Hole Geometry

Detailed film cooling effectiveness distributions are obtained on a flat plate using the pressure sensitive paint (PSP) technique. The effects of average blowing ratio (M = 0.25–1.0) and coolant – to – mainstream density ratio (DR = 1.0–1.4) are evaluated in a low speed wind tunnel with a freestream velocity of 8.5 m/s and a freestream turbulence intensity of 6.8%. The coolant – to – mainstream density ratio is varied by using either nitrogen (DR = 1.0) or argon (DR = 1.4) as the coolant gases. The double hole geometry consists of a row of simple angle (θ = 35°), cylindrical holes coupled with one row of compound angle holes (θ = 45°, β = 50°). With the selected geometry, the compound holes effectively weaken the counter rotating vortex pair formed within the traditional simple angle hole. Therefore, the surface film cooling effectiveness is increased compared to a single row of simple angle film cooling holes. While increasing the blowing ratio decreases the film cooling effectiveness, the severity of the film cooling effectiveness reduction is less than with the single row of holes.

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