Magnetic Head-Media Interface Temperatures—Part 3: Application to Rigid Disks

1992 ◽  
Vol 114 (3) ◽  
pp. 420-430 ◽  
Author(s):  
B. Bhushan

A thermal analysis has been used to predict transient temperature rises at a typical head-particulate-disk interface and a head-thin-film-disk interface. Thermal properties of the various thin-films used in the construction of magnetic rigid disks are measured. Average and maximum transient temperature rises for the assumed head-particulate-disk interface over the contact area are 34 and 44°C, respectively for an Al2O3-TiC slider. If the exposed magnetic particles or alumina particles contact the slider surface, the transient temperature rise could be more than 1000°C. Average and maximum transient temperature rises for the assumed head-thin-film-disk interface over the contact area are 56 and 81°C, respectively for an Al2O3-TiC slider and 77 and 110°C, respectively for an Mn-Zn ferrite slider. The durations of asperity contact generally are less than 100 ns. The thermal gradients perpendicular to the sliding surfaces are very large (a temperature drop of 90 percent in a depth of typically less than a contact diameter or less than a micron).

1987 ◽  
Vol 109 (2) ◽  
pp. 252-256 ◽  
Author(s):  
B. Bhushan

An analytical model has been used to predict the interface temperature of a typical magnetic head-tape contact and of isolated (exposed) magnetic particles in contact with the head. Average and maximum interface temperatures for the assumed head-tape interface are about 7° and 10° C, respectively. If the exposed magnetic particles contact the head surface, the average and maximum temperture rises could be about 600° and 900° C, respectively. The duration of an asperity contact is about 2 to 4 μs and the thermal gradients perpendicular to the sliding surface are very large (a temperature drop of 90 percent in a depth of less than the radius of an asperity contact or a few micrometers). The predicted temperatures are compared with the temperatures previously measured using an infrared radiometric technique.


MRS Bulletin ◽  
1990 ◽  
Vol 15 (3) ◽  
pp. 45-52 ◽  
Author(s):  
A.M. Homola ◽  
C.M. Mate ◽  
G.B. Street

Metallic alloy thin film media and ever decreasing head-to-media spacing make severe demands on storage devices. Decreasing head-to-media separation is critical for high storage densities but it also leads to increased slider-disk interactions, which can cause slider and disk wear or even head crashes. Wear can also occur when drives start and stop when the slider contacts the disk at relatively high speeds. The reliability and durability of thin film disks, which provide much higher areal density than conventional oxide disks with particulate media, are achieved by the use of very thin overcoat materials and surface lubricants. This article summarizes the approaches taken in the industry to enhance the tribological performance of magnetic media, with special emphasis on the basic understanding of the processes occurring at the slider-disk interface.The continuous rise in the demand for storage capacity at a competitive price is the prime motivator of the changes we have seen in the data storage industry. It is clearly stimulating the present move away from particulate media, which has long dominated all fields of data storage, i.e., tape, rigid, and flexible disks, to the thin film storage media. Particulate storage devices use magnetic media formulated by dispersing magnetic particles, usually iron oxides, in an organic binder. In thin film storage devices, the storage medium is a continuous magnetic film, usually a cobalt alloy, made either by sputtering or by electroless plating.


1995 ◽  
Vol 117 (1) ◽  
pp. 26-33 ◽  
Author(s):  
Bharat Bhushan ◽  
Xuefeng Tian

The contact of regular patterned rough surface in magnetic recording was analyzed to predict the contact area, meniscus force and permissible load under thin-film lubricated conditions. The contact area, the meniscus force, and the permissible load at the magnetic head-disk interface were studied as a function of the shape, size and the occupation of asperities. Optimum design criteria for both constant occupation and nonconstant occupation of identical asperities were developed to design future magnetic head and disk surfaces.


1989 ◽  
Vol 7 (3) ◽  
pp. 2491-2495 ◽  
Author(s):  
Hsiao‐chu Tsai ◽  
Yassin Mehmandoust ◽  
Hamid Samani ◽  
Atef Eltoukhy

2000 ◽  
Vol 77 (11) ◽  
pp. 847-862 ◽  
Author(s):  
MRA Shegelski ◽  
M Reid ◽  
R Niebergall

We consider the motion of a cylinder with the same mass and sizeas a curling rock, but with a very different contact geometry.Whereas the contact area of a curling rock is a thin annulus havinga radius of 6.25 cm and width of about 4 mm, the contact area of the cylinderinvestigated takes the form of several linear segments regularly spacedaround the outer edge of the cylinder, directed radially outward from the center,with length 2 cm and width 4 mm. We consider the motion of this cylinderas it rotates and slides over ice having the nature of the ice surfaceused in the sport of curling. We have previously presented a physicalmodel that accounts for the motion of curling rocks; we extend this modelto explain the motion of the cylinder under investigation. In particular,we focus on slow rotation, i.e., the rotational speed of the contact areasof the cylinder about the center of mass is small compared to thetranslational speed of the center of mass.The principal features of the model are (i) that the kineticfriction induces melting of the ice, with the consequence that thereexists a thin film of liquid water lying between the contact areasof the cylinder and the ice; (ii) that the radial segmentsdrag some of the thin liquid film around the cylinder as it rotates,with the consequence that the relative velocity between the cylinderand the thin liquid film is significantly different than the relativevelocity between the cylinder and the underlying solid ice surface.Since it is the former relative velocity that dictates the nature of themotion of the cylinder, our model predicts, and observations confirm, thatsuch a slowly rotating cylinder stops rotating well before translationalmotion ceases. This is in sharp contrast to the usual case of most slowlyrotating cylinders, where both rotational and translational motion ceaseat the same instant. We have verified this prediction of our model bycareful comparison to the actual motion of a cylinder having a contactarea as described.PACS Nos.: 46.00, 01.80+b


1996 ◽  
Vol 118 (3) ◽  
pp. 702-708 ◽  
Author(s):  
H. K. Park ◽  
X. Zhang ◽  
C. P. Grigoropoulos ◽  
C. C. Poon ◽  
A. C. Tam

The thermodynamics of the rapid vaporization of a liquid on a solid surface heated by an excimer laser pulse is studied experimentally. The transient temperature field is measured by monitoring the photothermal reflectance of an embedded thin film in nanosecond time resolution. The transient reflectivity is calibrated by considering a temperature gradient across the sample based on the static measurements of the thin film optical properties at elevated temperatures. The dynamics of bubble nucleation, growth, and collapse is detected by probing the optical specular reflectance. The metastability behavior of the liquid and the criterion for the onset of liquid–vapor phase transition in nanosecond time scale are obtained quantitatively for the first time.


1987 ◽  
Vol 61 (8) ◽  
pp. 4182-4184 ◽  
Author(s):  
M. Ohura ◽  
Y. Tsuji ◽  
S. Kuwatsuka ◽  
M. Hanazono ◽  
K. Kawakami ◽  
...  

Author(s):  
Hang Li ◽  
Hongseok Choi ◽  
Chao Ma ◽  
Jingzhou Zhao ◽  
Hongrui Jiang ◽  
...  

Process physics understanding, real time monitoring, and control of various manufacturing processes, such as battery manufacturing, are crucial for product quality assurance. While ultrasonic welding has been used for joining batteries in electric vehicles (EVs), the welding physics, and process attributes, such as the heat generation and heat flow during the joining process, is still not well understood leading to time-consuming trial-and-error based process optimization. This study is to investigate thermal phenomena (i.e., transient temperature and heat flux) by using micro thin-film thermocouples (TFTC) and thin-film thermopile (TFTP) arrays (referred to as microsensors in this paper) at the very vicinity of the ultrasonic welding spot during joining of three-layered battery tabs and Cu buss bars (i.e., battery interconnect) as in General Motors's (GM) Chevy Volt. Microsensors were first fabricated on the buss bars. A series of experiments were then conducted to investigate the dynamic heat generation during the welding process. Experimental results showed that TFTCs enabled the sensing of transient temperatures with much higher spatial and temporal resolutions than conventional thermocouples. It was further found that the TFTPs were more sensitive to the transient heat generation process during welding than TFTCs. More significantly, the heat flux change rate was found to be able to provide better insight for the process. It provided evidence indicating that the ultrasonic welding process involves three distinct stages, i.e., friction heating, plastic work, and diffusion bonding stages. The heat flux change rate thus has significant potential to identify the in-situ welding quality, in the context of welding process monitoring, and control of ultrasonic welding process. The weld samples were examined using scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDS) to study the material interactions at the bonding interface as a function of weld time and have successfully validated the proposed three-stage welding theory.


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