Experimental and Analytical Research on Floating-Ring Bearings for Engine Applications

1990 ◽  
Vol 112 (1) ◽  
pp. 119-122 ◽  
Author(s):  
X. Dong ◽  
Z. Zhao

This study deals with whether floating-ring journal bearings can be applied to engine bearings or not. The performance of floating-ring journal bearings with nonstationary load is analyzed. The main bearings of a S195 4-stroke diesel engine are replaced by floating-ring bearings and an experiment is carried out with success. After the engine starting, the ring lifts off when crankshaft speeds approach seven hundred and forty rpm. The ring maintains its rotation until crankshaft speeds decrease to two hundred rpm, during its deceleration to a stop. Once the ring lifts off it remains in normal working order. It is possible for floating-ring bearings to be used in engines where the load is nonstationary. It is hoped that a further reduction in the ring starting speed will be provided by lessening the difference between dynamic and static frictional coefficients in friction pair and an increase in lifetime will be provided by the floating-ring journal bearing.

2020 ◽  
Vol 10 (15) ◽  
pp. 5199
Author(s):  
Biao Wan ◽  
Jianguo Yang ◽  
Sicong Sun

Wear of the journal bearings in a diesel engine is usually caused by asperity contact. Increased contact potential is caused by the asperity contact between the journal bearing and the shell. This paper analyzes the relationship between the contact potential and asperity contact and presents a method based on contact potential to monitor the bearing wear caused by asperity contact. A thermo-elastic hydrodynamic lubrication (THL) model of the journal bearing on the test bench was established and was verified by measuring its axis orbit. The asperity contact proportion was calculated based on this THL model, and its relationship with the measured contact potential was determined. The main contribution of this paper is to present a new method for monitoring the lubrication conditions of journal bearings in a diesel engine based on contact potential. The results showed that (a) when the minimum oil film thickness was less than 5 μm, asperity contact occurred between the bearing shell and the journal, which led to a sharp increase in contact pressure and a rapid increase in friction power consumption. Further, (b) there was a positive correlation between contact potential and asperity contact. The contact potential was greater than 0.75 mv when asperity contact occurred. These results proved that asperity contact could be accurately monitored using the contact potential, and the feasibility of using the contact potential to monitor the lubrication condition of a bearing was verified.


Author(s):  
Dingfeng Deng ◽  
Minel J. Braun

A new model for predicting the flow behavior in long journal bearing films in the transition regime (Taylor and wavy vortex regimes) was previously proposed by the authors. This paper presents the experimental verification. A comparison between the experimental and numerical results of the Torque–Speed graphs is presented with good agreement between the numerical and experimental data for the Couette, Taylor and pre-wavy regimes. In the wavy and turbulent regime, the magnitude of the numerically obtained data is larger than the corresponding measured torques, but the difference is confined to below 14%. A comparison between experimental and numerical flow patterns is also presented. The results match well in general, except that experimentally, a pre-wavy regime was identified. The latter is characterized by the disappearance of the Taylor vortices, while numerically the Taylor vortices are only distorted and the wavy vortices are formed in this regime.


2021 ◽  
Vol 13 (11) ◽  
pp. 6482
Author(s):  
Sergejus Lebedevas ◽  
Laurencas Raslavičius

A study conducted on the high-speed diesel engine (bore/stroke: 79.5/95.5 mm; 66 kW) running with microalgae oil (MAO100) and diesel fuel (D100) showed that, based on Wibe parameters (m and φz), the difference in numerical values of combustion characteristics was ~10% and, in turn, resulted in close energy efficiency indicators (ηi) for both fuels and the possibility to enhance the NOx-smoke opacity trade-off. A comparative analysis by mathematical modeling of energy and traction characteristics for the universal multi-purpose diesel engine CAT 3512B HB-SC (1200 kW, 1800 min−1) confirmed the earlier assumption: at the regimes of external speed characteristics, the difference in Pme and ηi for MAO100 and D100 did not exceeded 0.7–2.0% and 2–4%, respectively. With the refinement and development of the interim concept, the model led to the prognostic evaluation of the suitability of MAO100 as fuel for the FPT Industrial Cursor 13 engine (353 kW, 6-cylinders, common-rail) family. For the selected value of the indicated efficiency ηi = 0.48–0.49, two different combinations of φz and m parameters (φz = 60–70 degCA, m = 0.5 and φz = 60 degCA, m = 1) may be practically realized to achieve the desirable level of maximum combustion pressure Pmax = 130–150 bar (at α~2.0). When switching from diesel to MAO100, it is expected that the ηi will drop by 2–3%, however, an existing reserve in Pmax that comprises 5–7% will open up room for further optimization of energy efficiency and emission indicators.


Author(s):  
Biswajit Roy ◽  
Sudip Dey

The precise prediction of a rotor against instability is needed for avoiding the degradation or failure of the system’s performance due to the parametric variabilities of a bearing system. In general, the design of the journal bearing is framed based on the deterministic theoretical analysis. To map the precise prediction of hydrodynamic performance, it is needed to include the uncertain effect of input parameters on the output behavior of the journal bearing. This paper presents the uncertain hydrodynamic analysis of a two-axial-groove journal bearing including randomness in bearing oil viscosity and supply pressure. To simulate the uncertainty in the input parameters, the Monte Carlo simulation is carried out. A support vector machine is employed as a metamodel to increase the computational efficiency. Both individual and compound effects of uncertainties in the input parameters are studied to quantify their effect on the steady-state and dynamic characteristics of the bearing.


1990 ◽  
Vol 112 (2) ◽  
pp. 224-229 ◽  
Author(s):  
G. Gupta ◽  
C. R. Hammond ◽  
A. Z. Szeri

The aim of this paper is to make available to the industrial designer results of the thermohydrodynamic theory of journal bearings, by providing a simplified, yet accurate model of journal bearing lubrication that can be implemented on a personal computer and be used in an interactive mode. The simplified THD theory we propose consists of two coupled ordinary differential equations for pressure and energy and an algebraic equation for viscosity, which are to be solved iteratively. Bearing load capacity, maximum bearing temperature, maximum pressure, coefficient of friction and lubricant flow rate calculated from this simplified theory compare well with results from a more sophisticated model. We also make comparisons with experimental data on full journal bearings, demonstrating substantial agreement between experiment and simplified theory.


1965 ◽  
Vol 87 (3) ◽  
pp. 568-576 ◽  
Author(s):  
J. H. Vohr ◽  
C. Y. Chow

A differential equation is obtained for the smoothed “overall” pressure distribution around a herringbone-grooved, gas-lubricated journal bearing operating with a variable film thickness. The equation is based on the limiting case of an idealized bearing for which the number of grooves approaches an infinite number. A numerical solution to the differential equation is obtained valid for small eccentricities. This solution includes the case where the journal is undergoing steady circular whirl. In addition to the usual plain bearing parameters L/D, Λ, and whirl speed ratio ω3/(ω1 + ω2), the behavior of a grooved bearing also depends on four additional parameters: The groove angle β, the relative groove width α, the relative groove depth H0, and a compressibility number, Λs, which is based on the relative speed between the grooved and smooth members of the bearing. Results are presented showing bearing radial force and attitude angle as functions of β, α, H0, Λs, Λ, and whirl speed ratio.


1989 ◽  
Vol 111 (3) ◽  
pp. 426-429 ◽  
Author(s):  
T. Kato ◽  
Y. Hori

A computer program for calculating dynamic coefficients of journal bearings is necessary in designing fluid film journal bearings and an accuracy of the program is sometimes checked by the relation that the cross terms of linear damping coefficients of journal bearings are equal to each other, namely “Cxy = Cyx”. However, the condition for this relation has not been clear. This paper shows that the relation “Cxy = Cyx” holds in any type of finite width journal bearing when these are calculated under the following condition: (I) The governing Reynolds equation is linear in pressure or regarded as linear in numerical calculations; (II) Film thickness is given by h = c (1 + κcosθ); and (III) Boundary condition is homogeneous such as p=0 or dp/dn=0, where n denotes a normal to the boundary.


1957 ◽  
Vol 24 (4) ◽  
pp. 494-496
Author(s):  
J. F. Osterle ◽  
Y. T. Chou ◽  
E. A. Saibel

Abstract The Reynolds equation of hydrodynamic theory, modified to take lubricant inertia into approximate account, is applied to the steady-state operation of journal bearings to determine the effect of lubricant inertia on the pressure developed in the lubricant. A simple relationship results, relating this “inertial” pressure to the Reynolds number of the flow. It is found that the inertia effect can be significant in the laminar regime.


2017 ◽  
Vol 140 (2) ◽  
Author(s):  
Mohammad Miraskari ◽  
Farzad Hemmati ◽  
Mohamed S. Gadala

To determine the bifurcation types in a rotor-bearing system, it is required to find higher order derivatives of the bearing forces with respect to journal velocity and position. As closed-form expressions for journal bearing force are not generally available, Hopf bifurcation studies of rotor-bearing systems have been limited to simple geometries and cavitation models. To solve this problem, an alternative nonlinear coefficient-based method for representing the bearing force is presented in this study. A flexible rotor-bearing system is presented for which bearing force is modeled with linear and nonlinear dynamic coefficients. The proposed nonlinear coefficient-based model was found to be successful in predicting the bifurcation types of the system as well as predicting the system dynamics and trajectories at spin speeds below and above the threshold speed of instability.


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