Differential Methods for the Performance Prediction of Multistream Plate-Fin Heat Exchangers

1992 ◽  
Vol 114 (1) ◽  
pp. 41-49 ◽  
Author(s):  
B. S. V. Prasad ◽  
S. M. K. A. Gurukul

Use of traditional methods of rating can prove inaccurate or inadequate for many plate-fin heat exchanger applications. The superiority in practical situations of differential methods, based on dividing the heat exchanger into several sections and a step-wise integration of the heat transfer and pressure loss functions, is discussed. Differential methods are developed for counterflow, crossflow, and cross-counter-flow heat exchangers. The methods developed also avoid iterations at the section level calculations. Design of computer algorithms based on these methods is outlined. Two computer programs developed using the methods are presented and the results for a few typical cases are discussed.

2021 ◽  
Vol 2116 (1) ◽  
pp. 012093
Author(s):  
R Karvinen

Abstract Plenty of studies exist in books and archival journals dealing with different types of heat exchangers. In the paper an analytical approach to evaluate the overall heat transfer coefficient of a new type heat exchanger is presented. Derived equations are applied to multi-objective optimization of a very large economizer of a recovery boiler, when the exchanger mass and size should be small but simultaneously heat transfer rate high.


Author(s):  
Ahmad Fakheri

The heat exchanger efficiency is defined as the ratio of the actual heat transfer in a heat exchanger to the optimum heat transfer rate. The optimum heat transfer rate, qopt, is given by the product of UA and the Arithmetic Mean Temperature Difference, which is the difference between the average temperatures of hot and cold fluids. The actual rate of heat transfer in a heat exchanger is always less than this optimum value, which takes place in an ideal balanced counter flow heat exchanger. It has been shown that for parallel flow, counter flow, and shell and tube heat exchanger the efficiency is only a function of a single nondimensional parameter called Fin Analogy Number. The function defining the efficiency of these heat exchangers is identical to that of a constant area fin with an insulated tip. This paper presents exact expressions for the efficiencies of the different cross flow heat exchangers. It is shown that by generalizing the definition of Fa, very accurate results can be obtained by using the same algebraic expression, or a single algebraic expression can be used to assess the performance of a variety of commonly used heat exchangers.


Author(s):  
Ahmad Fakheri

The heat exchanger efficiency is defined as the ratio of the actual heat transfer in a heat exchanger to the optimum heat transfer rate. The optimum heat transfer rate, qopt, is given by the product of UA and the Arithmetic Mean Temperature Difference, which is the difference between the average temperatures of hot and cold fluids. The actual rate of heat transfer in a heat exchanger is always less than this optimum value, which takes place in a balanced counter flow heat exchanger. It is shown that for parallel flow, counter flow, and shell and tube heat exchanger the efficiency is only a function of a single nondimensional parameter called Fin Analogy Number. Remarkably, the functional dependence of the efficiency of these heat exchangers on this parameter is identical to that of a constant area fin with an insulated tip. Also a general algebraic expression as well as a generalized chart is presented for the determination of the efficiency of shell and tube heat exchangers with any number of shells and even number of tube passes per shell, when the Number of Transfer Units (NTU) and the capacity ratio are known. Although this general expression is a function of the number of shells and another nondimensional group, it turns out to be almost independent of the number of shells over a wide range of practical interest. The same general expression is also applicable to parallel and counter flow heat exchangers.


Author(s):  
Shuang-Ying Wu ◽  
Xiao-Feng Yuan ◽  
You-Rong Li ◽  
Wen-Zhi Cui ◽  
Liao Quan

In this paper, the concept of exergy transfer effectiveness is put forward firstly and the expressions involving relevant variables for the exergy transfer effectiveness, the heat transfer units number and the ratio of cold and hot fluids heat capacity rate have been derived for the high and low temperature heat exchangers. Taking the parallel flow, counter flow and cross flow heat exchangers as examples, the numerical results of exergy transfer effectiveness are given and the comparison of exergy transfer effectiveness with heat transfer effectiveness is analyzed.


Author(s):  
Ahmad Fakheri

In this paper, it is shown that the Arithmetic Mean Temperature Difference, which is the difference between the average temperatures of hot and cold fluids, can be used instead of the Log Mean Temperature Difference (LMTD) in heat exchanger analysis. For a given value of AMTD, there exists an optimum heat transfer rate, Qopt, given by the product of UA and AMTD such that the rate of heat transfer in the heat exchanger is always less than this optimum value. The optimum heat transfer rate takes place in a balanced counter flow heat exchanger and by using this optimum rate of heat transfer, the concept of heat exchanger efficiency is introduced as the ratio of the actual to optimum heat transfer rate. A general algebraic expression as well as a chart is presented for the determination of the efficiency and therefore the rate of heat transfer for parallel flow, counter flow, single stream, as well as shell and tube heat exchangers with any number of shells and even number of tube passes per shell. In addition to being more intuitive, the use of AMTD and the heat exchanger efficiency allow the direct comparison of the different types of heat exchangers.


Author(s):  
K. Abbasi ◽  
M. Del Valle ◽  
A. P. Wemhoff ◽  
A. Ortega

The transient and steady-state response of single pass constant-flow (concentric parallel flow, concentric counter flow) heat exchangers was investigated using a finite volume method. Heat exchanger transients initiated by both step-change and sinusoidally varying hot stream inlet temperatures were investigated. The wall separating the fluid streams was modeled by conduction with thermal mass; hence the heat exchanger transient behavior is dependent on the thermal mass of the fluid streams as well as the internal wall. The outer wall is approximated as fully insulating. The time dependent temperature profiles were investigated as a function of heat exchanger dimensionless length and dimensionless time for both fluids. It was found that the transient response of the heat exchanger is controlled by a combination of the residence time and thermal capacitance of the fluid streams, the overall heat transfer coefficient between the fluid streams, and the thermal capacitance of the internal wall.


Author(s):  
Jeheon Jung ◽  
Sangkwon Jeong

A tandem 4 K pulse tube refrigerator requires a recuperator to be fully accomplished. The recuperator should be a counter-flow heat exchanger which has micro heat-transfer structure like a regenerator of cryogenic refrigerators. However, the technology of such a heat exchanger is not well established yet. Hence, the development of a counter-flow compact heat exchanger with micro structure is demanded first in order to proceed to the recuperative 4 K pulse tube refrigerator. This paper describes the design, fabrication and preliminary performance test of such a heat exchanger. The stainless steel micro structure with approximately 0.1 mm characteristic length has been created by chemical etching. The parallel V-shape double-sided micro channels (chevron stucture) in the heat exchanger enable the flow to be three-dimensionally well mixed so that the heat transfer at low Reynolds number can be enhanced. The etched plates are stacked and bonded through a vacuum brazing process to compose a plate-type heat exchanger. The chemically etched micro-structure heat exchanger has thermal effectiveness of 97%.


2003 ◽  
Vol 125 (2) ◽  
pp. 377-387 ◽  
Author(s):  
Gregory F. Nellis

Effectiveness-NTU equations are derived for counter and parallel-flow heat exchangers with fluids having high velocities. In this case, the change in the kinetic energy occurring within the heat exchanger will significantly affect the temperature profiles. The effectiveness is found to depend on the usual non-dimensional variables that compare the heat exchanger conductance to the hot- and cold-side capacity rates and on four additional nondimensional quantities that reflect the magnitude and distribution of the kinetic energy on the hot and cold-sides of the heat exchanger. The governing differential equations are derived, nondimensionalized, and solved analytically for the case of an exponentially distributed kinetic energy. Graphical solutions are presented and interpreted for several cases. The solutions are applied to a particular case involving high velocities within a counter-flow heat exchanger used to produce cryogenic temperatures.


Sign in / Sign up

Export Citation Format

Share Document