The Shell and Tube Heat Exchanger Efficiency and Its Relation to Effectiveness

2003 ◽  
Author(s):  
Ahmad Fakheri
Keyword(s):  
Heat Transfer ◽  
Heat Exchanger ◽  
Heat Transfer Rate ◽  
Heat Exchangers ◽  
Transfer Rate ◽  
Counter Flow ◽  
Tube Heat Exchanger ◽  
Optimum Heat ◽  
Flow Heat ◽  
Shell And Tube

The heat exchanger efficiency is defined as the ratio of the actual heat transfer in a heat exchanger to the optimum heat transfer rate. The optimum heat transfer rate, qopt, is given by the product of UA and the Arithmetic Mean Temperature Difference, which is the difference between the average temperatures of hot and cold fluids. The actual rate of heat transfer in a heat exchanger is always less than this optimum value, which takes place in a balanced counter flow heat exchanger. It is shown that for parallel flow, counter flow, and shell and tube heat exchanger the efficiency is only a function of a single nondimensional parameter called Fin Analogy Number. Remarkably, the functional dependence of the efficiency of these heat exchangers on this parameter is identical to that of a constant area fin with an insulated tip. Also a general algebraic expression as well as a generalized chart is presented for the determination of the efficiency of shell and tube heat exchangers with any number of shells and even number of tube passes per shell, when the Number of Transfer Units (NTU) and the capacity ratio are known. Although this general expression is a function of the number of shells and another nondimensional group, it turns out to be almost independent of the number of shells over a wide range of practical interest. The same general expression is also applicable to parallel and counter flow heat exchangers.

Thermal Efficiency of the Cross Flow Heat Exchangers

2006 ◽  
Author(s):  
Ahmad Fakheri
Keyword(s):  
Heat Transfer ◽  
Heat Exchanger ◽  
Heat Transfer Rate ◽  
Heat Exchangers ◽  
Transfer Rate ◽  
Cross Flow ◽  
Algebraic Expression ◽  
Counter Flow ◽  
Optimum Heat ◽  
Flow Heat

The heat exchanger efficiency is defined as the ratio of the actual heat transfer in a heat exchanger to the optimum heat transfer rate. The optimum heat transfer rate, qopt, is given by the product of UA and the Arithmetic Mean Temperature Difference, which is the difference between the average temperatures of hot and cold fluids. The actual rate of heat transfer in a heat exchanger is always less than this optimum value, which takes place in an ideal balanced counter flow heat exchanger. It has been shown that for parallel flow, counter flow, and shell and tube heat exchanger the efficiency is only a function of a single nondimensional parameter called Fin Analogy Number. The function defining the efficiency of these heat exchangers is identical to that of a constant area fin with an insulated tip. This paper presents exact expressions for the efficiencies of the different cross flow heat exchangers. It is shown that by generalizing the definition of Fa, very accurate results can be obtained by using the same algebraic expression, or a single algebraic expression can be used to assess the performance of a variety of commonly used heat exchangers.

Arithmetic Mean Temperature Difference and the Concept of Heat Exchanger Efficiency

2003 ◽  
Author(s):  
Ahmad Fakheri
Keyword(s):  
Heat Transfer ◽  
Heat Exchanger ◽  
Heat Transfer Rate ◽  
Temperature Difference ◽  
Heat Exchangers ◽  
Transfer Rate ◽  
Arithmetic Mean ◽  
Counter Flow ◽  
Mean Temperature ◽  
Optimum Heat

In this paper, it is shown that the Arithmetic Mean Temperature Difference, which is the difference between the average temperatures of hot and cold fluids, can be used instead of the Log Mean Temperature Difference (LMTD) in heat exchanger analysis. For a given value of AMTD, there exists an optimum heat transfer rate, Qopt, given by the product of UA and AMTD such that the rate of heat transfer in the heat exchanger is always less than this optimum value. The optimum heat transfer rate takes place in a balanced counter flow heat exchanger and by using this optimum rate of heat transfer, the concept of heat exchanger efficiency is introduced as the ratio of the actual to optimum heat transfer rate. A general algebraic expression as well as a chart is presented for the determination of the efficiency and therefore the rate of heat transfer for parallel flow, counter flow, single stream, as well as shell and tube heat exchangers with any number of shells and even number of tube passes per shell. In addition to being more intuitive, the use of AMTD and the heat exchanger efficiency allow the direct comparison of the different types of heat exchangers.

scholarly journals Investigation on fluid flow heat transfer and frictional properties of Al2O3 nanofluids used in shell and tube heat exchanger

2020 ◽  
Author(s):  
sreejesh S R chandran ◽  
Debabrata Barik ◽  
ANSALAM RAJ T G ◽  
Reby ROY
Keyword(s):  
Heat Transfer ◽  
Heat Exchanger ◽  
Transfer Rate ◽  
Working Fluid ◽  
Flow Properties ◽  
Counter Flow ◽  
Tube Heat Exchanger ◽  
Frictional Properties ◽  
Flow Heat ◽  
Shell And Tube

Abstract Nanofluids are generally utilized in providing cooling, lubrication phenomenon, controlling the thermophysical properties of the working fluid. In this work, nanoparticles of Al2O3 are added to the base fluid which flows through the counter flow arrangement in a turbulent flow condition. The hot and cold fluids used are ethylbenzene and water respectively and have different velocities on both shell and tube side. This study emphasizes the analysis of flow properties, friction loss, and energy transfer in terms of heat using nanofluid in the heat exchanger. The heat transfer rate of present investigation with nanoparticle addition is 4.63% higher in comparision to Dittus Boelter correlation. Apart from this, the obtained friction factor is 0.0376 very much closer to Gnielinski and Blasius correlations. This investigation proved that appropriate nanoparticle additions and baffle inclinations have fabulous impact upon the performance of heat exchanger and its effectiveness.

scholarly journals Design and Analysis of double- stacked Heat Exchanger for Brewery Application

2020 ◽  
Vol 9 (1) ◽  
pp. 1793-1798
Keyword(s):  
Heat Transfer ◽  
Heat Exchanger ◽  
Pressure Drop ◽  
Heat Transfer Rate ◽  
Flow Rate ◽  
Transfer Rate ◽  
Working Fluid ◽  
Support Weight ◽  
Tube Heat Exchanger ◽  
Shell And Tube

A heat exchanger is a device intensively used for enhancing the transfer of heat energy between two or more working fluids at different temperature, which are in thermal contact. The optimal design and efficient operation of heat exchanger and heat transfer network are of a great significance in any of the process industry. The heat transfer efficiency depends on both design of heat exchanger and property of working fluid. From various types of heat exchanger, the double stacked shell and tube heat exchanger with straight tube and single pass is to be under study. Here the redesign of heat exchanger takes place with the key objectives of optimizing the pressure drop, optimizing the heat transfer rate and reducing the saddle support weight used for cooling purpose in brewery application. The design calculations are carried out using the Kerns and Bell Delwar method and other important parameters dealing with material selection and geometries are also taken into consideration. FEA analysis for optimizing the saddle support weight is carried out using Dassault systeme’s Solidworks while the CFD analysis for optimizing pressure drop and heat transfer rate is carried out using Dassault systeme’s Solidworks analysis software and the design and working of Shell and tube heat exchanger is determined in terms of variables such as pressure ,temperature ,mass flow rate ,flow rate ,energy input output that are of particular interest in Shell and tube heat exchanger analysis.

scholarly journals Experimental analysis of heat transfer coefficient in counter flow shell and helical coil tube heat exchanger with hybrid nanofluids to enhance heat transfer rate using in food processing industries

2021 ◽  
Vol 12 (2) ◽  
pp. 2868-2875
Author(s):  
D. Sarath Chandra, Et. al.
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Heat Exchanger ◽  
Heat Transfer Rate ◽  
Food Processing ◽  
Transfer Rate ◽  
Base Fluid ◽  
Enhance Heat Transfer ◽  
Counter Flow ◽  
Tube Heat Exchanger

The impact of overall heat transfer coefficient and the pressure drop on performance of a counter flow helical tube heat exchanger with Cu-Ni-water hybrid nanofluid are computed. To evaluate heat transfer rate for a mix of base fluid with copper and nickel nanoparticles of volume concentrations 0.02,0.04 and 0.06 are added. To control the sedimentation of nanoparticles in the base fluid Ultrasonication followed by magnetic stirrer method is used. In this work experiments are conducted with to enhance heat transfer rate rather than stability of nanoparticles. Experiments are conducted for different concentrations and coil turns under laminar flow regime. The results are shown that 0.04 % vol of Cu-Ni/H2O with 12 turns is more predominate foe food processing applications due to its consistency in maintaining a constant temperature.

scholarly journals Effect of Hybrid Controller on a Heat Exchanger for ENHANCING HEAT Transfer Rate of AL2O3 Nanofluid

2021 ◽  
Vol 9 (10) ◽  
pp. 587-592
Author(s):  
R. Vivekananthan
Keyword(s):  
Heat Transfer ◽  
Heat Exchanger ◽  
Heat Transfer Rate ◽  
Transfer Rate ◽  
Outlet Temperature ◽  
Tube Heat Exchanger ◽  
Hybrid Controller ◽  
Wide Range ◽  
Shell And Tube ◽  
Al2o3 Nanofluid

Abstract: In this research paper, a hybrid controller is designed and developed which maintains the outlet temperature of a shell and tube heat exchanger by varying the cold water flow rate in such a way that conform the desired set value. Al2O3 nanofluid is mixed with water is to be used as the cooling fluid to increase the rate of heat transfer. PID controller only is not suitable for precise and a wide range of temperature control requirement. So that hybrid controller is designed and implemented by combining methods of fuzzy logic and PID controller’s concepts using Labview. Experiments were done on parallel flow shell and tube heat exchanger in a closed cycle system. The performance of the heat exchanger system is improved by a hybrid controller and the heat transfer rate is enhanced by aluminum oxide nanofluid. Keywords: Heat transfer, shell and tube heat exchanger, Al2O3 nanofluid, Labview, hybrid controller Introduction

scholarly journals Effects of nanofluids on heat transfer characteristics in shell and tube heat exchanger

2021 ◽  
pp. 76-76
Author(s):  
Sakthivel Perumal ◽  
Vijayan Venkatraman ◽  
Rajkumar Sivanraju ◽  
Addisalem Mekonnen ◽  
Sathish Thanikodi ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Heat Exchanger ◽  
Heat Exchangers ◽  
Transfer Rate ◽  
Zirconium Dioxide ◽  
Heat Transfer Characteristics ◽  
Volume Percentage ◽  
Tube Heat Exchanger ◽  
Transfer Characteristics ◽  
Shell And Tube

Nowadays ensure the performance of heat exchanger is one of the toughest roles in industries. In this work focused on improve the performance of shell and tube heat exchangers by reducing the pressure drop as well as raising the overall heat transfer. This work considered as a different nanoparticles such as Aluminium oxide (Al2O3), Silicon dioxide (SiO2), Titanium oxide (TiO2) and Zirconium dioxide (ZrO2) to form a nanofluids. This nanofluids possesses high thermal conductivity by using of this increase the heat transfer rate in shell and tube heat exchanger. The selected nanofluids are compared to base fluid based on the thermophysical properties as well as heat transfer characteristics. All the heat transfer characteristics are improved by applying of nanofluids particularly higher results are obtained with using of TiO2 and Al2O3 compared to SiO2 and ZrO2. Mixing of nanoparticles increased in terms of volume percentage it will be increases the all Heat transfer characteristics as well as performance of the heat exchanger.

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