Aeroelastic Stability of Axially Moving Webs Coupled to Incompressible Flows

2009 ◽  
Vol 77 (2) ◽  
Author(s):  
Merrill Vaughan ◽  
Arvind Raman

The aeroelastic flutter of thin flexible webs severely limits their transport speeds and consequently the machine throughputs in a variety of paper, plastics, textiles, and sheet metal industries. The aeroelastic stability of such high-speed webs is investigated using an assumed mode discretization of an axially moving, uniaxially tensioned Kirchhoff plate coupled with cross and machine direction flows of a surrounding incompressible fluid. The corresponding aerodynamic potentials are computed using finite element solutions of certain mixed boundary value problems that arise in the fluid domain. In the absence of air coupling, the cross-span mode frequencies tightly cluster together, and the web flutters via mode coalescence at supercritical transport speed. Web coupling to an initially quiescent incompressible potential flow significantly reduces the web frequencies, substantially modifies the mode shapes, and separates the frequency clusters, while only marginally affecting the flutter speed and frequency. The inclusion of machine direction base flows significantly modifies the web stability and mode shapes. Cross machine direction flows lead to the flutter with vanishing frequency of very high cross-span nodal number modes, and the unstable vibration naturally localizes at the leading free edge. These results corroborate several previous experimental results in literature and are expected to guide ongoing experiments and the design of reduced flutter web handling systems.

1996 ◽  
Vol 118 (3) ◽  
pp. 398-405 ◽  
Author(s):  
A. V. Lakshmikumaran ◽  
J. A. Wickert

Air bearings are used to position and guide such axially-moving materials as high speed magnetic tapes, paper sheets, and webs. In each case, vibration of the moving medium couples with the air bearing’s dynamics, and techniques are developed here to reduce the computational effort that is required to predict the natural frequencies, damping ratios, and vibration modes of the prototypical traveling string and self-pressurized air bearing model. Automatic nodal point allocation reduces the number of nonlinear equations that arise in finding the equilibrium string displacement and air pressure, and in subsequent vibration analysis, the response is obtained in closed form by using the Green’s function for the traveling string. Global discretization of the air pressure alone then yields a matrix eigenvalue problem which is simpler than that obtained through previous methods which required discretization of both displacement and pressure. Overall, essentially a five-fold increase in computational speed is achieved, thus facilitating design and parameter studies. Changes in the natural frequencies, damping ratios, and coupled displacement-pressure mode shapes with respect to several design variables are discussed and compared with experiments.


TAPPI Journal ◽  
2018 ◽  
Vol 17 (06) ◽  
pp. 317-325
Author(s):  
Nader Mayeli

Industrial papermaking is a high-speed process during which a suspension of cellulosic fibers is formed into a continuous web via dewatering followed by drying. Dewatering in the paper machine occurs mechanically in the forming and pressing sections; however, most of the remaining water, whose removal requires applying high temperatures, evaporates in the dryer section. As a result, the paper web shrinks, due to the shrinkage of individual fibers in the paper web. On the paper machine, the paper web is under restraint in the machine direction (MD), whereas it can shrink in the cross-machine direction (CD). The edges of the web shrink more than the center of the web. A shrinkage profile is therefore created in the CD of the web. All machine-made papers exhibit a CD shrinkage profile. The CD shrinkage profile is significant because it affects the final product quality and manufacturing efficiency. The prime cause of the CD shrinkage profile during drying is free shrinkage. The effects of several wood pulp fibers on the free shrinkage of handsheets were investigated to obtain deeper understanding of the mechanism of paper shrinkage during drying processes.


1998 ◽  
Vol 120 (2) ◽  
pp. 346-352 ◽  
Author(s):  
A. V. Lakshmikumaran ◽  
J. A. Wickert

Web handling is germane to a diverse set of industries, including paper, polymer, textile, and sheet metal processing. Angular misalignment of the guides used to position a web in its transport system generates non-uniform in-plane forces that can result in transverse buckling of the web, even for misalignments as small as a fraction of a degree. In this paper, the state of stress, the associated in-plane deformation, out-of-plane vibration, and stability of webs with misaligned guides are investigated experimentally and theoretically. The onset of edge buckling, in which transverse corrugations are present along an entire free edge or are localized near a guide, is governed by the stability of a relatively high mode of the nominally aligned web. Two models of common web transport components—termed “free sliding” and “edge guided” —are developed and discussed in the light of laboratory measurements for predicting and bounding critical buckling angles.


2017 ◽  
Vol 2 (4) ◽  
pp. 25
Author(s):  
L. A. Montoya ◽  
E. E. Rodríguez ◽  
H. J. Zúñiga ◽  
I. Mejía

Rotating systems components such as rotors, have dynamic characteristics that are of great importance to understand because they may cause failure of turbomachinery. Therefore, it is required to study a dynamic model to predict some vibration characteristics, in this case, the natural frequencies and mode shapes (both of free vibration) of a centrifugal compressor shaft. The peculiarity of the dynamic model proposed is that using frequency and displacements values obtained experimentally, it is possible to calculate the mass and stiffness distribution of the shaft, and then use these values to estimate the theoretical modal parameters. The natural frequencies and mode shapes of the shaft were obtained with experimental modal analysis by using the impact test. The results predicted by the model are in good agreement with the experimental test. The model is also flexible with other geometries and has a great time and computing performance, which can be evaluated with respect to other commercial software in the future.


Sensors ◽  
2021 ◽  
Vol 21 (14) ◽  
pp. 4705
Author(s):  
Julian Lich ◽  
Tino Wollmann ◽  
Angelos Filippatos ◽  
Maik Gude ◽  
Juergen Czarske ◽  
...  

Due to their lightweight properties, fiber-reinforced composites are well suited for large and fast rotating structures, such as fan blades in turbomachines. To investigate rotor safety and performance, in situ measurements of the structural dynamic behaviour must be performed during rotating conditions. An approach to measuring spatially resolved vibration responses of a rotating structure with a non-contact, non-rotating sensor is investigated here. The resulting spectra can be assigned to specific locations on the structure and have similar properties to the spectra measured with co-rotating sensors, such as strain gauges. The sampling frequency is increased by performing consecutive measurements with a constant excitation function and varying time delays. The method allows for a paradigm shift to unambiguous identification of natural frequencies and mode shapes with arbitrary rotor shapes and excitation functions without the need for co-rotating sensors. Deflection measurements on a glass fiber-reinforced polymer disk were performed with a diffraction grating-based sensor system at 40 measurement points with an uncertainty below 15 μrad and a commercial triangulation sensor at 200 measurement points at surface speeds up to 300 m/s. A rotation-induced increase of two natural frequencies was measured, and their mode shapes were derived at the corresponding rotational speeds. A strain gauge was used for validation.


2013 ◽  
Vol 486 ◽  
pp. 36-41 ◽  
Author(s):  
Róbert Huňady ◽  
František Trebuňa ◽  
Martin Hagara ◽  
Martin Schrötter

Experimental modal analysis is a relatively young part of dynamics, which deals with the vibration modes identification of machines or their parts. Its development has started since the beginning of the eighties, when the computers hardware equipment has improved and the fast Fourier transform (FFT) could be used for the results determination. Nowadays it provides an uncountable set of vibration analysis possibilities starting with conventional contact transducers of acceleration and ending with modern noncontact optical methods. In this contribution we mention the use of high-speed digital image correlation by experimental determination of mode shapes and modal frequencies. The aim of our work is to create a program application called Modan 3D enabling the performing of experimental modal analysis and operational modal analysis. In this paper the experimental modal analysis of a thin steel sample performed with Q-450 Dantec Dynamics is described. In Modan 3D the experiment data were processed and the vibration modes were determined. The reached results were verified by PULSE modulus specialized for mechanical vibration analysis.


Author(s):  
A. Arroyo ◽  
M. McLorn ◽  
M. Fabian ◽  
M. White ◽  
A. I. Sayma

Rotor-dynamics of Micro Gas Turbines (MGTs) under 30 kW have been a critical issue for the successful development of reliable engines during the last decades. Especially, no consensus has been reached on a reliable MGT arrangement under 10 kW with rotational speeds above 100,000 rpm, making the understanding of the rotor-dynamics of these high speed systems an important research area. This paper presents a linear rotor-dynamic analysis and comparison of three mechanical arrangements of a 6 kW MGT intended for utilising Concentrated Solar Power (CSP) using a parabolic dish concentrator. This application differs from the usual fuel burning MGT in that it is required to operate at a wider operating speed range. The objective is to find an arrangement that allows reliable mechanical operation through better understanding of the rotor dynamics for a number of alternative shaft-bearings arrangements. Finite Element Analysis (FEA) was used to produce Campbell diagrams and to determine the critical speeds and mode shapes. Experimental hammer tests using a new approach based on optical sensing technology were used to validate the rotor-dynamic models. The FEA simulation results for the natural frequencies of a shaft arrangement were within 5% of the measurements, while the deviation for the shaft-bearings arrangement increased up to 16%.


2008 ◽  
Vol 130 (5) ◽  
Author(s):  
V. Kartik ◽  
J. A. Wickert

The parametric excitation of an axially moving plate is examined in an application where a partial foundation moves in the plane of the plate and in a direction orthogonal to the plate’s transport. The stability of the plate’s out-of-plane vibration is of interest in a magnetic tape data storage application where the read/write head is substantially narrower than the tape’s width and is repositioned during track-following maneuvers. In this case, the model’s equation of motion has time-dependent coefficients, and vibration is excited both parametrically and by direct forcing. The parametric instability of out-of-plane vibration is analyzed by using the Floquet theory for finite values of the foundation’s range of motion. For a relatively soft foundation, vibration is excited preferentially at the primary resonance of the plate’s fundamental torsional mode. As the foundation’s stiffness increases, multiple primary and combination resonances occur, and they dominate the plate’s stability; small islands, however, do exist within unstable zones of the frequency-amplitude parameter space for which vibration is marginally stable. The plate’s and foundation’s geometry, the foundation’s stiffness, and the excitation’s amplitude and frequency can be selected in order to reduce undesirable vibration that occurs along the plate’s free edge.


2006 ◽  
Vol 129 (3) ◽  
pp. 380-385 ◽  
Author(s):  
Mohamed Gaith ◽  
Sinan Müftü

Transverse vibration of two axially moving beams connected by a Winkler elastic foundation is analyzed analytically. The two beams are tensioned, translating axially with a common constant velocity, simply supported at their ends, and of different materials and geometry. The natural frequencies and associated mode shapes are obtained. The natural frequencies of the system are composed of two infinite sets describing in-phase and out-of-phase vibrations. In case the beams are identical, these modes become synchronous and asynchronous, respectively. Divergence instability occurs at a critical velocity and a critical tension; and, divergence and flutter instabilities coexist at postcritical speeds, and divergence instability takes place precritical tensions. The effects of the mass, flexural rigidity, and axial tension ratios of the two beams are presented.


2021 ◽  
pp. 95-102
Author(s):  
K. I Barinova ◽  
A. V Dolgopolov ◽  
O. A Orlova ◽  
M. A Pronin

Flutter numerical analysis of a dynamically scaled model (DSM) of a high aspect ratio wing was performed using experimentally obtained generalized parameters of eigen modes of vibrations. The DSM is made of polymer composite materials and is designed for aeroelastic studies in a high-speed wind tunnel. As a result of the analysis, safe operation conditions (flutter limits) of the DSM were determined. The input data to develop the flutter mathematical model are DSM modal test results, i.e. eigen frequencies, mode shapes, modal damping coefficients, and generalized masses obtained from the experiment. The known methods to determine generalized masses have experimental errors. In this work some of the most practical methods to get generalized masses are used: mechanical loading, quadrature component addition and the complex power method. Errors of the above methods were analyzed, and the most reliable methods were selected for flutter analysis. Comparison was made between the flutter analysis using generalized parameters and a pure theoretical one based on developing the mathematical model from the DSM design specifications. According to the design specifications, the mathematical model utilizes the beam-like schematization of the wing. The analysis was performed for Mach numbers from 0.2 to 0.8 and relative air densities of 0.5, 1, 1.5. Comparison of the two methods showed the difference in critical flutter dynamic pressure no more than 6%, which indicates good prospects of the flutter analysis based on generalized parameters of eigen modes.


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