Critical Heat Flux of Water at Subatmospheric Pressures in Microchannels

2008 ◽  
Vol 130 (7) ◽  
Author(s):  
C.-J. Kuo ◽  
Y. Peles

Critical heat flux conditions for water at subatmospheric pressures in an array of silicon-based, 227μm hydraulic diameter, rectangular microchannels were experimentally studied. Experiments were conducted at exit pressures from 0.1atmto1atm, mass fluxes from 86kg∕m2sto303kg∕m2s, and an effective heat flux up to 444W∕cm2. The annular flow pattern revealed during flow visualization and the high exit qualities at CHF conditions suggest dryout to be the CHF mechanism. An analysis, based on the experimental results and known CHF characteristics, on the dependency of the critical heat flux on various variables was performed. It was found that the boiling number at the CHF condition was approximately a constant.

Author(s):  
Yasuo Koizumi ◽  
Hiroyasu Ohtake ◽  
Tomonari Yamada

Boiling heat transfer of thin-rectangular channels of the width of 10 mm has been examined. The height of the flow channel was in a range from 0.6 mm to 0.4 mm. Experimental fluid was water. Bubbly flow, slug flow, semi annular flow and annular flow were observed. The flow pattern transition agreed well with the Baker flow pattern map for the usual sized flow path. The critical heat flux was lower than the value of the usual sized flow channel. The Koizumi and Ueda method predicted well the trend of the critical heat flux of the present experiments. At the critical heat flux condition, the heat transfer surface was covered by liquid slug, a large bubble pushed away the liquid slug, a dry area was formed on the heat transfer surface and then liquid slug came around to cover the heat transfer surface again. This process repeated rapidly. Following this observation, a heat transfer surface temperature calculation model at the critical heat flux condition was proposed. The calculated result re produced the experimental result.


Author(s):  
Brent A. Odom ◽  
Carlos A. Ortiz ◽  
Patrick E. Phelan

The benefits of eliminating instabilities in two-phase microchannel flow with inlet orifices come with costs. This study describes the tradeoffs between microchannels with and without inlet orifices, focusing on results from critical heat flux data obtained for various orifice sizes and mass fluxes. An adjustable inlet orifice controlled with a micrometer was placed in front of an array of 31 parallel microchannels each with a hydraulic diameter of 0.235 mm and a length of 1.33 cm. For mass fluxes ranging from 186 kg m−2 s−1 to 847 kg m−2 s−1, critical heat flux (CHF) data were obtained for 7 different orifice sizes. For low flow rates that provided a low quality saturated inlet condition, the difference in CHF values was found to be minimal between open and almost closed orifice conditions. The smallest orifice achieved a CHF value of 5 W cm−2 less than the largest orifice size for a mass flux of 186 kg m−2 s−1, and 7 W cm−2 less for a mass flux of 433 kg m−2 s−1. For mass fluxes higher than 433 kg m−2 s−1, subcooled conditions were present at the orifice inlet, and the highest CHF values occurred with an orifice hydraulic diameter of 35 percent of fully open. For the higher mass flux cases, orifice sizes in the range of 1.8 percent to 28 percent of fully open caused CHF to occur at lower values than less restrictive orifice sizes. This was due to loss of cooling capacity from rapid pressure drop through the orifice. Slightly higher average channel pressures also decrease the refrigerant’s latent heat of vaporization. For the orifice sizes from 35 to 70 percent of unrestricted flow, a very minimal increase in pressure drop over fully open inlet conditions occurred and the general trend was higher CHF values. Very small inlet orifices are beneficial for steady state conditions that do not approach CHF; however, overly restricting the flow at the inlet to microchannels reduces cooling capacity significantly and will cause early onset of CHF. A slightly restrictive inlet orifice will increase CHF.


2006 ◽  
Vol 129 (7) ◽  
pp. 844-851 ◽  
Author(s):  
Ali Koşar ◽  
Yoav Peles

Critical heat flux (CHF) of R-123 in a silicon-based microchannel heat sink was investigated at exit pressures ranging from 227kPato520kPa. Critical heat flux data were obtained over effective heat fluxes ranging from 53W∕cm2to196W∕cm2 and mass fluxes from 291kg∕m2sto1118kg∕m2s. Flow images and high exit qualities suggest that dryout is the leading CHF mechanism. The effect of mass velocity, exit quality, and system pressure were also examined, and a new correlation is presented to represent the effect of these parameters.


Author(s):  
Kan Zhou ◽  
Junye Li ◽  
Zhao-zan Feng ◽  
Wei Li ◽  
Hua Zhu ◽  
...  

For improving the functionality and signal speed of electronic devices, electronic components have been miniaturized and an increasing number of elements have been packaged in the device. As a result there has been a steady rise in the amount of heat necessitated to be dissipated from the electronic device. Recently microchannel heat sinks have been emerged as a kind of high performance cooling scheme to meet the heat dissipation requirement of electronics packaging, In the present study an experimental study of subcooled flow boiling in a high-aspect-ratio, one-sided heating rectangular microchannel with gap depth of 0.52 mm and width of 5 mm was conducted with deionized water as the working fluid. In the experimental operations, the mass flux was varied from 200 to 400 kg/m2s and imposed heat flux from 3 to 20 W/cm2 while the fluid inlet temperature was regulated constantly at 90 °C. The boiling curves, flow pattern and onset of nucleate boiling of subcooled flow boiling were investigated through instrumental measurements and a high speed camera. It was found that the slope of the boiling curves increased sharply once the superheat needed to initiate the onset of nucleate boiling was attained, and the slope was greater for lower mass fluxes, with lower superheat required for boiling incipience. As for the visualization images, for relatively lower mass fluxes the bubbles generated were larger and not easy to depart from the vertical upward placed narrow microchannel wall, giving elongated bubbly flow and reverse backflow. The thin film evaporation mechanism dominated the entire test section due to the elongated bubbles and transient local dryout as well as rewetting occurred. Meanwhile the initiative superheat and heat flux of onset of nucleate boiling were compared with existing correlations in the literature with good agreement.


2014 ◽  
Vol 27 (5) ◽  
pp. 571-576
Author(s):  
Goshi YAMASHINA ◽  
Noriko NAKAMURA ◽  
Takeyuki AMI ◽  
Hisashi UMEKAWA ◽  
Mamoru OZAWA

Author(s):  
Fan Pu ◽  
Suizheng Qiu ◽  
Guanghui Su ◽  
Dounan Jia

The term annular flow is used to describe the configuration of vapor-liquid flow in which part of the liquid travels as a film on the wall and the rest is entrained as drops by the vapor core in the center of the channel. The objective of this paper is to develop a hydrodynamic model for vertical upward annular flow. A separated flow model is developed and the conservations of Mass, Momentum, Energy, entrainment rate correlation in wide range of conditions and interfacial frictional correlation are used to research the flow and heat transfer characteristic of annular flow. The liquid film thickness, liquid film mass flow rate, two-phase heat transfer coefficient pressure along axial position, local velocity profiles along radial position are predicted theoretically. The influence of the mass flux, heat flux on liquid film thickness, heat transfer coefficient etc. are investigated in detail. The critical heat flux are also predicted in vertical upward round tube according to the theory that the dryout in vertical annular flow emerges at the point where the film is depleted due to the integrating result of entrainment, deposition and evaporation. The influence of mass flux, inlet mass quality and tube diameter on critical heat flux is also predicted in this paper. Finally the predicted result of critical heat flux is compared with experimental data, and the theoretical CHF values are higher than that of experimental data, with error within 30%.


2003 ◽  
Vol 40 (6) ◽  
pp. 388-396 ◽  
Author(s):  
Tomio OKAWA ◽  
Akio KOTANI ◽  
Isao KATAOKA ◽  
Masanori NAITO

2013 ◽  
Vol 135 (2) ◽  
Author(s):  
YanFeng Fan ◽  
Ibrahim Hassan

Flow boiling heat transfer in a horizontal microtube with inlet restriction (orifice) under uniform heating condition is experimentally investigated using FC-72 as working fluid. A stainless steel microtube with an inner diameter of 889 μm is selected as main microtube. Two microtubes with smaller diameters are assembled at the inlet of main microtube to achieve the restriction ratios of 50% and 20%. The experimental measurement is carried out at mass fluxes ranging from 160 to 870 kg/m2·s, heat fluxes varying from 6 to 170 kW/m2, inlet temperatures of 23 and 35 °C, and saturation pressures of 10 and 45 kPa. The effects of the orifices on two-phase pressure drop, critical heat flux (CHF), and flow boiling heat transfer coefficient are studied. The results show that the pressure drop caused by the orifice takes a considerable portion in the total pressure drop at low mass fluxes. This ratio decreases as the vapor quality or mass flux increases. The difference of normal critical heat flux in the microtubes with different orifice sizes is negligible. In the aspect of flow boiling heat transfer, the orifice is able to enhance the heat transfer at low mass flux and high saturation pressure, which indicates the contribution of orifice in the nucleate boiling dominated regime. However, the effect of orifice on flow boiling heat transfer is negligible in the forced convective boiling dominated regime.


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