A Chambered Porous Damper for Rotor Vibration Control: Part II—Imbalance Response and Blade-Loss Simulation

1993 ◽  
Vol 115 (2) ◽  
pp. 366-371 ◽  
Author(s):  
J. Walton ◽  
M. Martin

In this paper, results of experimental rotordynamic evaluations of a novel, high load chambered porous damper design are presented. The chambered porous damper concept was evaluated for gas turbine engine application since this concept avoids the nonlinearities associated with high-eccentricity operation of conventional squeeze film dampers. The rotordynamic testing was conducted under large steady-state imbalance and simulated transient bladeloss conditions for up to 0.254 mm (0.01 in.) mass c.g offset or 180 g-cm (2.5 oz-in.) imbalance. The chambered porous damper demonstrated that the steady-state imbalance and simulated blade-loss transient response of a flexible rotor operating above its first bneding critical speed could be readily controlled. Rotor system imbalance sensitivity and logarithmic decrement are presented showing the characteristics of the system with the damper installed. The ability to accommodate high steady-state and transient imbalance conditions makes this damper well suited to a wide range of rotating machinery, including aircraft gas turbine engines.

Author(s):  
J. Walton ◽  
M. Martin

In this paper, results of experimental rotordynamic evaluations of a novel, high load chambered porous damper design, are presented. The chambered porous damper concept was evaluated for gas turbine engine application since this concept avoids the non-linearities associated with high eccentricity operation of conventional squeeze film dampers. The rotordynamic testing was conducted under large steady state imbalance and simulated transient bladeloss conditions for up to 0.254 mm (0.01 in) mass c.g offset or 180 gm-cm (2.5 oz-in) imbalance. The chambered porous damper demonstrated that the steady state imbalance and simulated bladeloss transient response of a flexible rotor operating above its first bending critical speed could be readily controlled. Rotor system imbalance sensitivity and logarithmic decrement are presented showing the characteristics of the system with the damper installed. The ability to accommodate high steady state and transient imbalance conditions make this damper well suited to a wide range of rotating machinery, including aircraft gas turbine engines.


1993 ◽  
Vol 115 (2) ◽  
pp. 347-352 ◽  
Author(s):  
J. F. Walton ◽  
H. Heshmat

In this paper results of rotordynamic response and transient tests of a novel, high load squeeze film damper design are presented. The spiral foil multisqueeze film damper has been previously shown to provide two to fourfold or larger increases in damping levels without resorting to significantly decreased damper clearances or increased lengths. By operating with a total clearance of approximately twice conventional designs, the nonlinearities associated with high-eccentricity operation are avoided. Rotordynamic tests with a dual squeeze film configuration were completed. As a part of the overall testing program, a flexible rotor system was subjected to high steady-state imbalance levels and transient simulated blade-loss events for up to 0.254 mm (0.01 in.) mass c. g. offset or 180 g-cm (2.5 oz-in.) imbalance. The spiral foil multisqueeze film damper demonstrated that the steady-state imbalance and simulated blade-loss transient response of a flexible rotor operating above its first bending critical speed could be readily controlled. Rotor system imbalance sensitivity and logarithmic decrement are presented showing the characteristics of the system with the damper installed. The ability to accommodate high steady-state and transient imbalance conditions make this damper well suited to a wide range of rotating machinery, including aircraft gas turbine engines.


1993 ◽  
Vol 115 (2) ◽  
pp. 360-365 ◽  
Author(s):  
J. Tecza ◽  
J. Walton

In this paper a novel, high-load chambered porous damper design, supporting analysis, and experimental results are presented. It was demonstrated that significant damping can be generated from the viscous discharge losses of capillary tubes arranged in chambered segments with large radial clearances and that the resulting damping is predictable and fairly constant with speed and eccentricity ratio. This design avoids the nonlinearities associated with high-eccentricity operation of conventional squeeze film dampers. Controlled orbit tests with a porous chambered configuration were completed and favorably compared with theoretical predictions. The ability to accommodate high steady-state and transient imbalance conditions makes this damper well suited to a wide range of rotating machinery, including aircraft gas turbine engines.


Author(s):  
J. F. Walton ◽  
H. Heshmat

In this paper results of rotordynamic response and transient tests of a novel, high load squeeze film damper design, are presented. The spiral foil multi-squeeze film damper has been previously shown to provide two to four fold or larger increases in damping levels without resorting to significantly decreased damper clearances or increased lengths. By operating with a total clearance of approximately twice conventional designs, the non-linearities associated with high eccentricity operation are avoided. Rotordynamic tests with a dual squeeze film configuration were completed. As a part of the overall testing program, a flexible rotor system was subjected to high steady state imbalance levels and transient simulated bladeloss events for up to 0.254 mm (0.01 in) mass c.g offset or 180 gm-cm (2.5 oz-in) imbalance. The spiral foil multi-squeeze film damper demonstrated that the steady state imbalance and simulated bladeloss transient response of a flexible rotor operating above its first bending critical speed could be readily controlled. Rotor system imbalance sensitivity and logarithmic decrement are presented showing the characteristics of the system with the damper installed. The ability to accommodate high steady state and transient imbalance conditions make this damper well suited to a wide range of rotating machinery, including aircraft gas turbine engines.


1985 ◽  
Vol 107 (1) ◽  
pp. 165-169
Author(s):  
S. C. Kaushal ◽  
V. A. Kumar ◽  
K. Lakshmikantan

This paper discusses the experimental evaluation of performance of squeeze film dampers without centralizing retaining springs. Rotor amplitudes in the damper plane and damping coefficient have been considered to assess the system performance. Tests were conducted on two damper configurations that were to go in the rotor assembly of a certain gas turbine engine. Land width and film thickness were varied, and experiments were conducted for different values of excitation frequency, oil supply pressure, and unbalance. The test program showed that the parameters are to be individually optimized to obtain better overall performance in the damper systems without centralizing springs. The damper configurations subjected to severe dynamic conditions due to unbalance on overhung mass were also experimentally analyzed.


Author(s):  
J. Tecza ◽  
J. Walton

In this paper a novel, high load chambered porous damper design, supporting analysis, and experimental results are presented. It was demonstrated that significant damping can be generated from the viscous discharge losses of capillary tubes arranged in chambered segments with large radial clearances and that the resulting damping is predictable and fairly constant with speed and eccentricity ratio. This design avoids the non-linearities associated with high eccentricity operation of conventional squeeze film dampers. Controlled orbit tests with a porous chambered configuration were completed and favorably compared with theoretical predictions. The ability to accommodate high steady state and transient imbalance conditions make this damper well suited to a wide range of rotating machinery, including aircraft gas turbine engines.


Author(s):  
P. A. Phillips ◽  
Peter Spear

After briefly summarizing worldwide automotive gas turbine activity, the paper analyses the power plant requirements of a wide range of vehicle applications in order to formulate the design criteria for acceptable vehicle gas turbines. Ample data are available on the thermodynamic merits of various gas turbine cycles; however, the low cost of its piston engine competitor tends to eliminate all but the simplest cycles from vehicle gas turbine considerations. In order to improve the part load fuel economy, some complexity is inevitable, but this is limited to the addition of a glass ceramic regenerator in the 150 b.h.p. engine which is described in some detail. The alternative further complications necessary to achieve satisfactory vehicle response at various power/weight ratios are examined. Further improvement in engine performance will come by increasing the maximum cycle temperature. This can be achieved at lower cost by the extension of the use of ceramics. The paper is intended to stimulate the design application of the gas turbine engine.


Aviation ◽  
2013 ◽  
Vol 17 (2) ◽  
pp. 52-56 ◽  
Author(s):  
Mykola Kulyk ◽  
Sergiy Dmitriev ◽  
Oleksandr Yakushenko ◽  
Oleksandr Popov

A method of obtaining test and training data sets has been developed. These sets are intended for training a static neural network to recognise individual and double defects in the air-gas path units of a gas-turbine engine. These data are obtained by using operational process parameters of the air-gas path of a bypass turbofan engine. The method allows sets that can project some changes in the technical conditions of a gas-turbine engine to be received, taking into account errors that occur in the measurement of the gas-dynamic parameters of the air-gas path. The operation of the engine in a wide range of modes should also be taken into account.


Author(s):  
Hooshang Heshmat ◽  
James F. Walton ◽  
Brian D. Nicholson

In this paper, the authors present the results of recent developments demonstrating that ultra-high temperature compliant foil bearings are suitable for application in a wide range of high temperature turbomachinery including gas turbine engines, supercritical CO2 power turbines and automotive turbochargers as supported by test data showing operation of foil bearings at temperatures to 870°C (1600°F). This work represents the culmination of efforts begun in 1987, when the U.S. Air Force established and led the government and industry collaborative Integrated High Performance Turbine Engine Technology (IHPTET) program. The stated goal of IHPTET was to deliver twice the propulsion capability of turbine engines in existence at that time. Following IHPTET, the Versatile Affordable Advanced Turbine Engines (VAATE) program further expanded on the original goals by including both versatility and affordability as key elements in advancing turbine engine technology. Achieving the stated performance goals would require significantly more extreme operating conditions including higher temperatures, pressures and speeds, which in turn would require bearings capable of sustaining temperatures in excess of 815°C (1500°F). Similarly, demands for more efficient automotive engines and power plants are subjecting the bearings in turbochargers and turbogenerators to more severe environments. Through the IHPTET and VAATE programs, the U.S. has made considerable research investments to advancing bearing technology, including active magnetic bearings, solid and vapor phase lubricated rolling element bearings, ceramic/hybrid ceramic bearings, powder lubricated bearings and compliant foil gas bearings. Thirty years after the IHPTET component goal of developing a bearing capable of sustained operation at temperatures above 540°C and potentially as high as 815°C (1500°F) recent testing has demonstrated achievement of this goal with an advanced, ultra-high temperature compliant foilgas bearing. Achieving this goal required a combination of high temperature foil material, a unique elastic-tribo-thermal barrier coating (KOROLON 2250) and a self-adapting compliant configuration. The authors describe the experimental hardware designs and design considerations of the two differently sized test rigs used to demonstrate foil bearings operating above 815°C (1500°F). Finally, the authors present and discuss the results of testing at temperatures to 870°C (1600°F).


Author(s):  
J. R. Palmer ◽  
Yong-Gen Gu

This paper presents a computer model called ‘TURBOTEST’ which is applicable both to analysis of gas turbine engine rig tests and to simulation of engine steady-state performance. As with the earlier ‘TURBOFLEXI’ model a wide range of gas turbine engines can be simulated, using any kind of hydrocarbon fuel, and allowing for chemical dissociation of the gas, and for the effect of air humidity. In addition, however, for the particular requirements of rig test analysis, the following new features have been developed and incorporate:- (a) It can carry out rig test analysis for a wide range of gas turbine engines if all the necessary test data are presented. (b) If the test data is incomplete, a computer simulation of the engine can be used to complete the analysis. (c) Performance deterioration of engine components can be detected by comparing the results of a test analysis and of a parallel simulation using stored characteristics of engine components in the “as new” condition. The program has been tested on simulated test data generated by engine models such as a turbojet and a turbofan. The results show it has close and repeatable agreement with design values. Further tests of the model have been carried out by applying it to the actual engine rig test data.


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