Gas Turbines Above 150 MW for Integrated Coal Gasification Combined Cycles (IGCC)

1992 ◽  
Vol 114 (4) ◽  
pp. 660-664 ◽  
Author(s):  
B. Becker ◽  
B. Schetter
Keyword(s):  
Gas Turbine ◽  
Gas Turbines ◽  
Power Plants ◽  
Coal Gasification ◽  
High Efficiency ◽  
Oxygen Production ◽  
High Power Output ◽  
Combined Cycles ◽  
Gas Turbine Compressor ◽  
High Degree

Commercial IGCC power plants need gas turbines with high efficiency and high power output in order to reduce specific installation costs and fuel consumption. Therefore the well-proven 154 MW V94.2 and the new 211 MW V94.3 high-temperature gas turbines are well suited for this kind of application. A high degree of integration of the gas turbine, steam turbine, oxygen production, gasifier, and raw gas heat recovery improves the cycle efficiency. The air use for oxygen production is taken from the gas turbine compressor. The N2 fraction is recompressed and mixed with the cleaned gas prior to combustion. Both features require modifications of the gas turbine casing and the burners. Newly designed burners using the coal gas with its very low heating value and a mixture of natural gas and steam as a second fuel are developed for low NOx and CO emissions. These special design features are described and burner test results presented.

Gas Turbines Above 150 MW for Integrated Coal Gasification Combined Cycles (IGCC)

1991 ◽  
Author(s):  
B. Becker ◽  
B. Schetter
Keyword(s):  
Gas Turbine ◽  
Gas Turbines ◽  
Power Plants ◽  
Coal Gasification ◽  
High Efficiency ◽  
Oxygen Production ◽  
High Power Output ◽  
Combined Cycles ◽  
Gas Turbine Compressor ◽  
High Degree

Commercial IGCC power plants need gas turbines with high efficiency and high power output in order to reduce specific installation costs and fuel consumption. Therefore the well proven 154 MW V94.2 and the new 211 MW V94.3 high temperature gas turbine are well suited for this kind of application. A high degree of integration of gas turbine, steam turbine, oxygen production, gasifier and raw gas heat recovery improves the cycle efficiency. The air used for oxygen production is taken from the gas turbine compressor. The N2-fraction is recompressed and mixed with the cleaned gas prior to combustion. Both features require modifications of the gas turbine casing and the burners. Newly designed burners using the coal gas with its very low heating value and a mixture of natural gas and steam as a second fuel are developed for low NOx and CO emissions. These special design features are described and burner test results presented.

System Evaluation and LBTU Fuel Combustion Studies for IGCC Power Generation

1995 ◽  
Vol 117 (4) ◽  
pp. 673-677 ◽  
Author(s):  
C. S. Cook ◽  
J. C. Corman ◽  
D. M. Todd
Keyword(s):  
Gas Turbine ◽  
Gas Turbines ◽  
Coal Gasification ◽  
Flame Temperature ◽  
Combined Cycle ◽  
Gas Turbine Combustor ◽  
Gas Cleaning ◽  
Wide Range ◽  
Cycle Systems ◽  
Combined Cycles

The integration of gas turbines and combined cycle systems with advances in coal gasification and gas stream cleanup systems will result in economically viable IGCC systems. Optimization of IGCC systems for both emission levels and cost of electricity is critical to achieving this goal. A technical issue is the ability to use a wide range of coal and petroleum-based fuel gases in conventional gas turbine combustor hardware. In order to characterize the acceptability of these syngases for gas turbines, combustion studies were conducted with simulated coal gases using full-scale advanced gas turbine (7F) combustor components. It was found that NOx emissions could be correlated as a simple function of stoichiometric flame temperature for a wide range of heating values while CO emissions were shown to depend primarily on the H2 content of the fuel below heating values of 130 Btu/scf (5125 kJ/NM3) and for H2/CO ratios less than unity. The test program further demonstrated the capability of advanced can-annular combustion systems to burn fuels from air-blown gasifiers with fuel lower heating values as low as 90 Btu/scf (3548 kJ/NM3) at 2300°F (1260°C) firing temperature. In support of ongoing economic studies, numerous IGCC system evaluations have been conducted incorporating a majority of the commercial or near-commercial coal gasification systems coupled with “F” series gas turbine combined cycles. Both oxygen and air-blown configurations have been studied, in some cases with high and low-temperature gas cleaning systems. It has been shown that system studies must start with the characteristics and limitations of the gas turbine if output and operating economics are to be optimized throughout the range of ambient operating temperature and load variation.

scholarly journals Externally Fired Combined Cycles (EFCC): Part A — Thermodynamics and Technological Issues

1996 ◽  
Author(s):  
Stefano Consonni ◽  
Ennio Macchi ◽  
Francesco Farina
Keyword(s):  
Atmospheric Pressure ◽  
Gas Turbines ◽  
Large Scale ◽  
High Efficiency ◽  
Combined Cycle ◽  
Indirect Contact ◽  
Economic Issues ◽  
Combustion Gases ◽  
Combined Cycles ◽  
Gas Turbine Compressor

Externally Fired Combined Cycles (EFCC) are one of the options allowing the use of “dirty” fuels like coal, biomass or waste in conjunction with modern, high efficiency gas turbines. The plant concept comprises an indirect-contact ceramic heat exchanger where compressed air exiting the gas turbine compressor is heated by hot combustion gases; the combustor is placed downstream the turbine and operates at nearly atmospheric pressure. From a thermodynamic standpoint, the cycle is equivalent to a combined cycle with supplementary firing. Attainable efficiencies are higher than those achievable by steam cycles (even the most advanced ultra-supercritical), as well as those of most other coal-based technologies (PFBC and IGCC). These efficiency advantages must be weighted against the uncertainty (and risk) of the realization of high temperature ceramic heat exchangers, and the challenges for the design of the combustor. This two-part paper discusses thermodynamic, technological and economic issues crucial to the success of EFCCs, both for large scale utility service (3–400 MWe1 and more) and for medium/low scale applications (down to 30–50 MWe1). Part A addresses the most relevant thermodynamic and technological issues, performing comparisons with the technologies which will presumably dominate the coal-based power generation market of the next century.

scholarly journals Generalized High Speed Simulation of Gas Turbine Engines

1990 ◽  
Author(s):  
Nanahisa Sugiyama
Keyword(s):  
Real Time ◽  
Gas Turbine ◽  
Gas Turbines ◽  
High Speed ◽  
Power Plants ◽  
Turbine Engines ◽  
Gas Turbine Engines ◽  
Jet Engines ◽  
Industrial Gas Turbine ◽  
High Degree

This paper describes a real-time or faster-than-real-time simulation of gas turbine engines, using an ultra high speed, multi-processor digital computer, designated the AD100. It is shown that the frame time is reduced significantly without any loss of fidelity of a simulation. The simulation program is aimed at a high degree of flexibility to allow changes in engine configuration. This makes it possible to simulate various types of gas turbine engines, including jet engines, gas turbines for vehicles and power plants, in real-time. Some simulation results for an intercooled-reheat type industrial gas turbine are shown.

Trends in Combined Steam-Gas Turbine Power Plants in the U. S. A.

1966 ◽  
Vol 88 (4) ◽  
pp. 302-309
Author(s):  
R. W. Foster-Pegg
Keyword(s):  
Gas Turbine ◽  
Gas Turbines ◽  
Energy Production ◽  
Power Plants ◽  
Turbine Performance ◽  
Utility Companies ◽  
Industrial Complexes ◽  
Combined Cycles ◽  
Gas Fuel ◽  
Gas Turbine Cycle

The combined steam-gas turbine cycle offers reductions in fuel consumption and energy production cost compared to all steam, particularly for the smaller-size plants used in industrial complexes. Currently, combined cycles are restricted to natural gas fuel, which limits their use particularly by utility companies. Their potential is predicted in the event an economic means of operating gas turbines on coal can be found. Extrapolation of the historic trend of gas turbine performance and cost suggests that combined cycles will be able to demonstrate substantial economies for larger power plants in the future.

A New Algorithm for Scheduling Condition-Based Maintenance of Gas Turbines

2015 ◽  
Author(s):  
Yavuz Yılmaz ◽  
Rainer Kurz ◽  
Ayşe Özmen ◽  
Gerhard-Wilhelm Weber
Keyword(s):  
Gas Turbine ◽  
Electricity Markets ◽  
Electricity Market ◽  
Gas Turbines ◽  
Power Plants ◽  
High Efficiency ◽  
Meteorological Data ◽  
Heat Rate ◽  
Extended Period ◽  
Complex Data

In developed electricity markets, the deregulation boosted competition among companies participating in the electricity market. Therefore, the enhanced reliability and availability of gas turbine systems is an industry obligation. Not only providing the available power with minimum operation and maintenance costs, but also guaranteeing high efficiency are additional requisites and efficiency loss of the power plants leads to a loss of money for the electricity generation companies. Multivariate Adaptive Regression Spline (MARS) is a modern methodology of statistical learning, data mining and estimation theory that is significant in both regression and classification is a form of flexible non-parametric regression analysis capable of modeling complex data. In this study, single shaft, 6MW class industrial gas turbines located at various sites have been monitored. The performance monitoring of a gas turbine consisted of hourly measurements of various input variables over an extended period of time. Using such measurements, predictive models for gas turbine heat rate and the gas turbine axial compressor discharge pressure values have been generated. The measured values have been compared with the values obtained as a result of the MARS models. The MARS-based models are obtained with the combination of gas turbine performance input and target variables and the complementary meteorological data. The results are presented, discussed, and conclusions are drawn for modern energy and cost efficient gas turbine and power plant maintenance management as the outcomes of this study.

scholarly journals Whisper and Roar

2014 ◽  
Vol 136 (07) ◽  
pp. 38-43
Author(s):  
Lee S. Langston
Keyword(s):  
Gas Turbine ◽  
Gas Turbines ◽  
Power Plants ◽  
High Efficiency ◽  
Thermal Power ◽  
Electrical Power ◽  
Rankine Cycle ◽  
Combined Cycle ◽  
Marine Applications ◽  
Almost All

This article focuses on the use of gas turbines for electrical power, mechanical drive, and marine applications. Marine gas turbines are used to generate electrical power for propulsion and shipboard use. Combined-cycle electric power plants, made possible by the gas turbine, continue to grow in size and unmatched thermal efficiency. These plants combine the use of the gas turbine Brayton cycle with that of the steam turbine Rankine cycle. As future combined cycle plants are introduced, we can expect higher efficiencies to be reached. Since almost all recent and new U.S. electrical power plants are powered by natural gas-burning, high-efficiency gas turbines, one has solid evidence of their contribution to the greenhouse gas reduction. If coal-fired thermal power plants, with a fuel-to-electricity efficiency of around 33%, are swapped out for combined-cycle power plants with efficiencies on the order of 60%, it will lead to a 70% reduction in carbon emissions per unit of electricity produced.

Development and Implementation of Repair Processes for Refurbishment of W501F, Row 1 Turbine Blades

2001 ◽  
Author(s):  
Richard Curtis ◽  
Warren Miglietti ◽  
Michael Pelle
Keyword(s):  
Gas Turbine ◽  
Gas Turbines ◽  
Power Plants ◽  
High Efficiency ◽  
Turbine Blades ◽  
Combined Cycle ◽  
Cycle Basis ◽  
Repair Procedure ◽  
Crack Repair ◽  
Maintenance Requirements

In recent years, orders for new land-based gas turbines have skyrocketed, as the planning, construction and commissioning of new power plants based on combined-cycle technology advances at an unprecedented pace. It is estimated that 65–70% of these new equipment orders is for high-efficiency, advanced “F”, “G” or “H” class machines. The W501F/FC/FD gas turbine, an “F” class machine currently rated at 186.5 MW (simple cycle basis), has entered service in significant numbers. It is therefore of prime interest to owners/operators of this gas turbine to have sound component refurbishment capabilities available to support maintenance requirements. Processes to refurbish the Row 1 turbine blade, arguably the highest “frequency of replacement” component in the combustion and hot sections of the turbine, were recently developed. Procedures developed include removal of brazed tip plates, coating removal, rejuvenation heat treatment, full tip replacement utilizing electron beam (EB) and automated micro-plasma transferred arc (PTA), joining methods, proprietary platform crack repair and re-coating. This paper describes repair procedure development and implementation for each stage of the process, and documents the metallurgical and mechanical characteristics of the repaired regions of the component.

Parametric Analysis of Combined Cycles Equipped With Inlet Fogging

2006 ◽  
Vol 128 (2) ◽  
pp. 326-335 ◽  
Author(s):  
R. Bhargava ◽  
M. Bianchi ◽  
F. Melino ◽  
A. Peretto
Keyword(s):  
Power Generation ◽  
Gas Turbine ◽  
Gas Turbines ◽  
Power Plants ◽  
Combined Cycle ◽  
Advanced Technology ◽  
Fuel Prices ◽  
Power Enhancement ◽  
Wide Range ◽  
Combined Cycles

In recent years, deregulation in the power generation market worldwide combined with significant variation in fuel prices and a need for flexibility in terms of power augmentation specially during periods of high electricity demand (summer months or noon to 6:00 p.m.) has forced electric utilities, cogenerators and independent power producers to explore new power generation enhancement technologies. In the last five to ten years, inlet fogging approach has shown more promising results to recover lost power output due to increased ambient temperature compared to the other available power enhancement techniques. This paper presents the first systematic study on the effects of both inlet evaporative and overspray fogging on a wide range of combined cycle power plants utilizing gas turbines available from the major gas turbine manufacturers worldwide. A brief discussion on the thermodynamic considerations of inlet and overspray fogging including the effect of droplet dimension is also presented. Based on the analyzed systems, the results show that high pressure inlet fogging influences performance of a combined cycle power plant using an aero-derivative gas turbine differently than with an advanced technology or a traditional gas turbine. Possible reasons for the observed differences are discussed.

Underground Coal Gasification for Power Generation: High Efficiency and CO2-Emissions

2004 ◽  
Author(s):  
Michael S. Blinderman ◽  
Bernard Anderson
Keyword(s):  
Co2 Emissions ◽  
Gas Turbines ◽  
Power Plants ◽  
Coal Gasification ◽  
High Efficiency ◽  
Gas Production ◽  
Western World ◽  
Underground Coal Gasification ◽  
Thick Coal Seam ◽  
Wide Range

Underground Coal Gasification (UCG) is a gasification process carried out in non-mined coal seams using injection and production wells drilled from the surface, enabling the coal to be converted into product gas. The UCG process practiced by Ergo Exergy is called Exergy UCG or εUCG. εUCG was applied in the Chinchilla UCG-IGCC Project in Australia. The IGCC project in Chinchilla, Australia has been under development since July 1999. The project involves construction of the underground gasifier and demonstration of UCG technology, and installation of the power island. Since December 1999 the plant has been making gas continuously, and its maximum capacity is 80,000 Nm3/h. Approximately 32,000 tonnes of coal have been gasified, and 100% availability of gas production has been demonstrated over 30 months of operation. The UCG operation in Chinchilla is the largest and the longest to date in the Western world. The εUCG facility at Chinchilla has used air injection, and produced a low BTU gas of about 5.0 MJ/m3 at a pressure of 10 barg (145 psig) and temperature of 300° C (570° F). It included 9 process wells that have been producing gas manufactured from a 10 m thick coal seam at the depth of about 140 m. The process displayed high efficiency and consistency in providing gas of stable quality and quantity. The results of operations in Chinchilla to date have demonstrated that εUCG can consistently provide gas of stable quantity and quality for IGCC power projects at very low cost enabling the UCG-IGCC plant to compete with coal-fired power stations. This has been done in full compliance with rigorous environmental regulations. A wide range of gas turbines can be used for UCG-IGCC applications. The turbines using UCG gas will demonstrate an increase in output by up to 25% compared to natural gas. The power block efficiency reaches 55%, while the overall efficiency of the UCG-IGCC process can reach 43%. A UCG-IGCC power plant will generate electricity at a much lower cost than existing or proposed fossil fuel power plants. CO2 emissions of the plant can be reduced to a level 55% less than those of a supercritical coal-fired plant and 25% less than the emissions of NG CC.

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