Single Cylinder Testing of a High-Pressure Electronic Pilot Fuel Injector for Low NOx Emission Dual Fuel Engines: Part I—Baseline, Feasibility, and Comparative Testing

1990 ◽  
Vol 112 (3) ◽  
pp. 413-421 ◽  
Author(s):  
J. Workman ◽  
G. M. Beshouri
Keyword(s):  
Fuel Injection ◽  
Waste Water Treatment ◽  
Injection System ◽  
Dual Fuel ◽  
Nox Emissions ◽  
Fuel Injector ◽  
Pilot Fuel ◽  
Dual Fuel Engines ◽  
Current Minimum ◽  
Feasibility Test

Current dual fuel engines utilizing standard mechanical (Bosch type) fuel injection systems set to 5–6 percent pilot delivery do not appear capable of reducing NOx emissions much below the current minimum of 4 g/bhp-h without incurring substantial penalties in efficiency and operability. A prototype Electronic Pilot Fuel Injector (EPFI) was designed that overcomes the shortcomings of the mechanical injection system, consistently delivering 3 percent or less pilot at pressures as high as 20,000 psi. The EPFI was installed and tested in one cylinder of a standard production dual fuel engine operating at a waste water treatment facility. A feasibility test confirmed that the engine would indeed operate satisfactorily at 2.9 percent pilot. Comparisons with baseline data revealed the EPFI yielded a 45 percent reduction in NOx emissions with a 3 percent or greater improvement in efficiency. Further optimization of the system, discussed in Part II, indicates that even greater reductions in NOx emissions can be obtained without incurring a penalty in fuel consumption.

Single-Cylinder Testing of a High-Pressure Electronic Pilot Fuel Injector for Low NOx Emission Dual Fuel Engines: Part II—Optimization, Startability, and Inflammability Testing

1990 ◽  
Vol 112 (3) ◽  
pp. 422-430 ◽  
Author(s):  
J. Workman ◽  
G. M. Beshouri
Keyword(s):  
Fuel Consumption ◽  
Fuel Injection ◽  
Nox Emissions ◽  
Fuel Injector ◽  
Single Cylinder ◽  
Percent Improvement ◽  
Wide Range ◽  
Pilot Fuel ◽  
Dual Fuel Engines ◽  
Low Nox Emission

Single-cylinder testing of an Electronic Pilot Fuel Injection (EPFI) system (reported in Part I) indicated that a 45 percent reduction in NOx emissions could be obtained with a 3 percent improvement in fuel consumption by replacing the mechanical system, delivering 6 percent pilot, with the EPFI at 2.9 percent delivery. Further optimization testing of this system at pilot levels down to 0.7 percent over a wide range of timings and air/fuel ratios resulted in even further reductions in NOx emissions without fuel penalty. The EPFI system can yield NOx emissions levels significantly below 2 g/BHP-h with an improvment in fuel consumption of at least 3–4 percent, and probably yield emissions level as low as 0.5 g/BHP-h without substantial penalties in efficiency or operability.

scholarly journals Conical Grid Plate Flame Stabilizers for Combustor Primary Zones

1985 ◽  
Author(s):  
A. F. Ali ◽  
G. E. Andrews
Keyword(s):  
Residence Time ◽  
Fuel Injection ◽  
Combustion Efficiency ◽  
Shear Layers ◽  
Injection System ◽  
Fuel Injection System ◽  
Nox Emissions ◽  
Fuel Injector ◽  
Primary Zone ◽  
Grid Plate

Emission results are presented for a jet shear layer flame stabiliser design consisting of a 90° conical flame stabiliser with an array of holes and a central annular vaporiser fuel injection system. This design was tested with premixed propane and air and with direct propane injection into the vaporiser at two blockages and approach velocities. The results showed that an array of jet shear layers could be fuelled by a single fuel injector without incurring excessive NOx emissions. An increase in the primary zone residence time was found to result in an improved combustion efficiency, with no increase in NOx, provided that the stabiliser blockage was increased to maintain the pressure loss.

Influence of Fuel Injection Location in a Small Radial Swirler Low NOx Combustor for Micro Gas Turbine Applications

2019 ◽  
Author(s):  
Gordon E. Andrews ◽  
Su Kim
Keyword(s):  
Natural Gas ◽  
Gas Turbine ◽  
Fuel Injection ◽  
Nox Emissions ◽  
Fuel Injector ◽  
Micro Gas Turbine ◽  
Optimum Position ◽  
Pilot Fuel ◽  
Wall Injection ◽  
Injection Location

Abstract The influence of fuel injection location in a low NOx (1) micro-gas turbine [MGT] in the ∼50kWe (kW electric) size range was investigated, for NG and propane, to extend the power turn down using a pilot fuel injector. The low NOx main combustor (1) was a radial swirler with vane passage fuel injection and had ultra-low NOx emissions of 3ppm at 15% O2 at 1800K with natural gas, NG at a combustion intensity of 11.2 MW/m2bara (MW thermal). This was a 40mm diameter outlet eight bladed radial swirler in a 76mm diameter combustor, investigated at 740K air temperature at atmospheric pressure. However, power turn down was poor and the present work was undertaken to determine the optimum position of pilot fuel injection that would enable leaner mixtures to be burned at low powers. Central injection of pilot fuel was investigated using 8 radial outward holes. This was compared with pilot fuel injected at the 76mm wall just downstream of the 40mm swirler outlet. It was show that the central injection pilot was poor with a worse weak extinction than for radial passage fuel injection. The 76mm outlet wall injection was much more successful as a pilot fuel location and had a weak extinction of 0.18Ø compared with 0.34Ø for vane passage fuel injection. NOx emissions were higher for wall fuel injection, but were still relatively low at 16ppm at 15% oxygen for natural gas. This indicates that wall fuel injection could be combined with vane passage fuel injection to improve the micro-gas turbine low NOx performance across the power range.

scholarly journals Diagnostics of common rail components based on pressure curves in the fuel rail

2018 ◽  
Vol 173 (2) ◽  
pp. 3-8
Author(s):  
Mirosław KARCZEWSKI ◽  
Krzysztof KOLIŃSKI
Keyword(s):  
High Pressure ◽  
Fuel Injection ◽  
Dynamic Pressure ◽  
Common Rail ◽  
Injection System ◽  
Fuel Injector ◽  
Labview Software ◽  
Cr System ◽  
Data Acquisition Module ◽  
Pressure Changes

Majority of modern diesel engines is fitted with common-rail (CR) fuel systems. In these systems, the injectors are supplied with fuel under high pressure from the fuel rail (accumulator). Dynamic changes of pressure in the fuel rail are caused by the phenomena occurring during the fuel injection into the cylinders and the fuel supply to the fuel rail through the high-pressure fuel pump. Any change in this process results in a change in the course of pressure in the fuel rail, which, upon mathematical processing of the fuel pressure signal, allows identification of the malfunction of the pump and the injectors. The paper presents a methodology of diagnosing of CR fuel injection system components based on the analysis of dynamic pressure changes in the fuel rail. In the performed investigations, the authors utilized LabView software and a µDAC data acquisition module recording the fuel pressure in the rail, the fuel injector control current and the signal from the camshaft position sensor. For the analysis of the obtained results, ‘FFT’ and ‘STFT’ were developed in order to detect inoperative injectors based on the curves of pressure in the fuel rail. The performed validation tests have confirmed the possibility of identification of malfunctions in the CR system based on the pressure curves in the fuel rail. The ‘FFT’ method provides more information related to the system itself and accurately shows the structure of the signal, while the ’STFT’ method presents the signal in such a way as to clearly identify the occurrence of the fuel injection. The advantage of the above methods is the accessibility to diagnostic parameters and their non-invasive nature.

scholarly journals Comparison of performance of biodiesels of mahua oil and gingili oil in dual fuel engine

2008 ◽  
Vol 12 (1) ◽  
pp. 151-156 ◽  
Author(s):  
Kapilan Nadar ◽  
Pratap Reddy ◽  
Rao Anjuri
Keyword(s):  
Carbon Monoxide ◽  
Methyl Ester ◽  
Dual Fuel ◽  
Injection Timing ◽  
Nox Emissions ◽  
Test Results ◽  
Liquefied Petroleum Gas ◽  
Mahua Oil ◽  
Hydro Carbon ◽  
Pilot Fuel

In this work, an experimental work was carried out to compare the performance of biodiesels made from non edible mahua oil and edible gingili oil in dual fuel engine. A single cylinder diesel engine was modified to work in dual fuel mode and liquefied petroleum gas was used as primary fuel. Biodiesel was prepared by transesterification process and mahua oil methyl ester (MOME) and gingili oil methyl ester (GOME) were used as pilot fuels. The viscosity of MOME is slightly higher than GOME. The dual fuel engine runs smoothly with MOME and GOME. The test results show that the performance of the MOME is close to GOME, at the pilot fuel quantity of 0.45 kg/h and at the advanced injection timing of 30 deg bTDC. Also it is observed that the smoke, carbon monoxide and unburnt hydro carbon emissions of GOME lower than the MOME. But the GOME results in slightly higher NOx emissions. From the experimental results it is concluded that the biodiesel made from mahua oil can be used as a substitute for diesel in dual fuel engine.

scholarly journals Research on Fuel Efficiency and Emissions of Converted Diesel Engine with Conventional Fuel Injection System for Operation on Natural Gas

Energies ◽  
2019 ◽  
Vol 12 (12) ◽  
pp. 2413 ◽  
Author(s):  
Lebedevas ◽  
Pukalskas ◽  
Daukšys ◽  
Rimkus ◽  
Melaika ◽  
...  
Keyword(s):  
Energy Efficiency ◽  
Natural Gas ◽  
Fuel Injection ◽  
Injection System ◽  
Dual Fuel ◽  
Injection Timing ◽  
Fuel Injection System ◽  
Significant Deterioration ◽  
Engine Operation ◽  
Conventional Fuel

This paper presents a study on the energy efficiency and emissions of a converted high-revolution bore 79.5 mm/stroke 95 mm engine with a conventional fuel injection system for operation with dual fuel feed: diesel (D) and natural gas (NG). The part of NG energy increase in the dual fuel is related to a significant deterioration in energy efficiency (ηi), particularly when engine operation is in low load modes and was determined to be below 40% of maximum continuous rating. The effectiveness of the D injection timing optimisation was established in high engine load modes within the range of a co-combustion ratio of NG ≤ 0.4: with an increase in ηi, compared to D, the emissions of NOx+ HC decreased by 15% to 25%, while those of CO2 decreased by 8% to 16%; the six-fold CO emission increase, up to 6 g/kWh, was unregulated. By referencing the indicated process characteristics of the established NG phase elongation in the expansion stroke, the combustion time increase as well as the associated decrease in the cylinder excess air ratio (α) are possible reasons for the increase in the incomplete combustion product emission.

Development of a Phenomenological Combustion Simulation for a Dual Fuel Engine

2001 ◽  
Author(s):  
Yafeng Liu ◽  
Stuart R. Bell ◽  
K. Clark Midkiff
Keyword(s):  
Natural Gas ◽  
Diesel Fuel ◽  
Fuel Injection ◽  
Air Entrainment ◽  
Dual Fuel ◽  
Nox Emissions ◽  
Cycle Simulation ◽  
Specific Performance ◽  
Combustion Simulation ◽  
Reduce Emissions

Abstract A phenomenological cycle simulation for a dual fuel engine has been developed to mathematically simulate the significant processes of the engine cycle, to predict specific performance parameters for the engine, and to investigate approaches to improve performance and reduce emissions. The simulation employs two zones (crevice and unburned) during the processes of exhaust, intake, compression before fuel injection starts, and expansion after combustion ends. From the start of fuel injection to the end of combustion, several, zones are utilized to account for crevice flow, diesel fuel spray, air entrainment, diesel fuel droplet evaporation, ignition delay, flame propagation, and combustion quenching. The crevice zone absorbs charge gas from the cylinder as pressure increases, and releases mass back into the chamber as pressure decreases. Some crevice mass released during late combustion may not be oxidized, resulting in emissions of hydrocarbon and carbon monoxide. Quenching ahead of the flame front may leave additional charge unburned, yielding high methane emissions. Potential reduction of engine-out NOx emissions with natural gas fueling has also been investigated. The higher substitution of natural gas in the engine produces less engine-out NOx emissions. This paper presents the development of the model, baseline predictions, and comparisons to experimental measurements performed in a single-cylinder Caterpillar 3400 series engine.

Investigation of ammonia and hydrogen as CO2-free fuels for heavy duty engines using a high pressure dual fuel combustion process

2020 ◽  
pp. 146808742096787
Author(s):  
Stephanie Frankl ◽  
Stephan Gleis ◽  
Stephan Karmann ◽  
Maximilian Prager ◽  
Georg Wachtmeister
Keyword(s):  
High Pressure ◽  
High Pressures ◽  
Numerical Study ◽  
Combustion Process ◽  
Combustion Efficiency ◽  
Dual Fuel ◽  
Parameter Study ◽  
Fuel Injector ◽  
Cfd Model ◽  
Pilot Fuel

This work is a numerical study of the use of ammonia and hydrogen in a high-pressure-dual-fuel (HPDF) combustion. The main fuels (hydrogen and ammonia) are direct injected and ignited by a small amount of direct injected pilot fuel. The fuels are injected using a dual fuel injector from Woodward L’Orange, which can induce two fuels independently at high pressures up to 1800 bar for the pilot fuel and maximum 500 bar for the main. The numerical CFD-model gets validated for of hydrogen-HPDF with experimental data. Due to safety issues at the test rig it was not possible to use ammonia in the experiments, so it is modelled using the numerical model. It is assumed that the CFD-model also gives qualitative correct results for the use of ammonia as main fuel, so a parameter study of ammonia-HPDF is made. The results for the hydrogen-HPDF show, that hydrogen can be used in the engine without any further modifications. The combustion is very stable, and the hydrogen ignites almost immediately when it enters the combustion chamber. The results of the ammonia combustion indicate, that the HPDF combustion mode can handle ammonia effectively. It seems beneficial to inject the ammonia at higher pressures than hydrogen. Also pre-heating the ammonia can increase the combustion efficiency.

Development of Fuel Injector Monitoring Using Strain Gauge Signal

2014 ◽  
Vol 663 ◽  
pp. 426-430
Author(s):  
C.L. Hoo ◽  
Mohd Zaki Nuawi ◽  
S.M. Haris ◽  
S. Abdullah ◽  
Ahmad Rasdan Ismail
Keyword(s):  
Strain Gauge ◽  
Pulse Width ◽  
Fuel Injection ◽  
Injection System ◽  
Fuel Injector ◽  
Engine Operation ◽  
Monitoring Task ◽  
Vehicle Engine ◽  
Actual Operation ◽  
Pressure Bar

The Fuel injector is an important component in a vehicle engine for determining the performance of an engine. It is believed that, by knowing the current state of the injector, one can take any prior safety measure and ensuring the optimal performance of the engine. However, it is very difficult to study and analyse the fuel injection system in real time during the operation of the vehicle. A study was conducted in developing a method to monitor the fuel injector using the strain signal generated from the strain gauge sensors installed on the fuel injector. This method is practically implementable and can be used on the actual operation of the engine. A research rig was developed in order to visualise the behaviour of the injector at any instant by obtaining the three key parameters from the strain gage sensors which are the pulse width (ms), frequency (Hz) and pressure (bar). All data obtained from this experiment will be analysed using the Matlab software, where the I-kaz (Z∞) will be applied as the main method to clearly visualize the operation of the machine. The result shows that for the same pulse width and pressure, the series have the same pattern for I-kaz coefficient. They have a consistent trend compared to the Skewness and Kurtosis parameters. This method serves to predict and describe the behaviour of the fuel injector to ease the monitoring task at any instant throughout the engine operation.

Performance and Emissions Characteristics of Diesel-Ignited Gasoline Dual Fuel Combustion in a Single-Cylinder Research Engine

2014 ◽  
Vol 136 (10) ◽  
Author(s):  
U. Dwivedi ◽  
C. D. Carpenter ◽  
E. S. Guerry ◽  
A. C. Polk ◽  
S. R. Krishnan ◽  
...  
Keyword(s):  
Injection Pressure ◽  
Fuel Combustion ◽  
Injection System ◽  
Dual Fuel ◽  
Heterogeneous Combustion ◽  
Boost Pressure ◽  
Fuel Injector ◽  
Single Cylinder ◽  
Diesel Injection ◽  
Dual Fuel Combustion

Diesel-ignited gasoline dual fuel combustion experiments were performed in a single-cylinder research engine (SCRE), outfitted with a common-rail diesel injection system and a stand-alone engine controller. Gasoline was injected in the intake port using a port-fuel injector. The engine was operated at a constant speed of 1500 rev/min, a constant load of 5.2 bar indicated mean effective pressure (IMEP), and a constant gasoline energy substitution of 80%. Parameters such as diesel injection timing (SOI), diesel injection pressure, and boost pressure were varied to quantify their impact on engine performance and engine-out indicated specific nitrogen oxide emissions (ISNOx), indicated specific hydrocarbon emissions (ISHC), indicated specific carbon monoxide emissions (ISCO), and smoke emissions. Advancing SOI from 30 degrees before top dead center (DBTDC) to 60 DBTDC reduced ISNOx from 14 g/kW h to less than 0.1 g/kW h; further advancement of SOI did not yield significant ISNOx reduction. A fundamental change was observed from heterogeneous combustion at 30 DBTDC to “premixed enough” combustion at 50–80 DBTDC and finally to well-mixed diesel-assisted gasoline homogeneous charge compression ignition (HCCI)-like combustion at 170 DBTDC. Smoke emissions were less than 0.1 filter smoke number (FSN) at all SOIs, while ISHC and ISCO were in the range of 8–20 g/kW h, with the earliest SOIs yielding very high values. Indicated fuel conversion efficiencies were ∼ 40–42.5%. An injection pressure sweep from 200 to 1300 bar at 50 DBTDC SOI and 1.5 bar intake boost showed that very low injection pressures lead to more heterogeneous combustion and higher ISNOx and ISCO emissions, while smoke and ISHC emissions remained unaffected. A boost pressure sweep from 1.1 to 1.8 bar at 50 DBTDC SOI and 500 bar rail pressure showed very rapid combustion for the lowest boost conditions, leading to high pressure rise rates, higher ISNOx emissions, and lower ISCO emissions, while smoke and ISHC emissions remained unaffected by boost pressure variations.

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