The Effect of Water Flow Rate Upon the Environmentally Assisted Cracking Response of a Low-Alloy Steel: Experimental Results Plus Modeling

1997 ◽  
Vol 119 (1) ◽  
pp. 83-90 ◽  
Author(s):  
L. A. James ◽  
H. B. Lee ◽  
G. L. Wire
Keyword(s):  
Water Flow ◽  
Free Stream ◽  
Critical Concentration ◽  
Water Flow Rate ◽  
Crack Tip ◽  
Computer Code ◽  
Stream Velocity ◽  
Low Alloy Steels ◽  
Ion Migration ◽  
Environmentally Assisted Cracking

The presence of a critical concentration of sulfides at the tip of a crack is thought to be a prerequisite for environmentally assisted cracking (EAC) in low-alloy steels. Sulfides can be “supplied” to the crack tip by a growing crack intersecting and dissolving embedded MnS inclusions present in the steel as an impurity. Sulfides can be removed from the crack tip by diffusion, ion migration, fatigue pumping, or convection induced within the crack by external water flow. EAC can result when the supply of sulfides exceeds the loss by mass transport. This paper presents results of experiments conducted on relatively large semi-elliptical surface cracks subjected to mean free stream velocities of 0.56, 1.71, and 5.00 m/s. The two higher velocities resulted in mitigation of EAC, while the lowest did not. A computational fluid dynamics computer code, FIDAP®, was employed to model the interaction between the flow within the crack cavity and the free stream flow. The model demonstrated that the two highest free stream velocities produced a significant interaction between the two regimes, but that the lowest free stream velocity produced minimal interaction. Thus, there was good qualitative agreement between the experimental and analytical results.

Influence of Sediment Disturbance and Water Flow on the Growth of the Soft-Shell Clam,Mya arenariaL.

1990 ◽  
Vol 47 (9) ◽  
pp. 1655-1663 ◽  
Author(s):  
Craig W. Emerson
Keyword(s):  
Water Flow ◽  
Growth Rates ◽  
Free Stream ◽  
Maximum Growth ◽  
Coastal Development ◽  
Low Flow ◽  
Stream Velocity ◽  
Soft Shell Clam ◽  
Sediment Disturbance ◽  
Soft Shell

The importance of sediment disturbance and water flow to the production of the soft-shell clam, Mya arenaria, was assessed in laboratory flumes by measuring growth rates of clams exposed to a gradation of bed shear stress, free-stream velocity, and frequency and depth of sediment disturbance over a 10-m period. In the absence of sediment disturbance, growth of soft-tissue was directly proportional to both free-stream (U) and shear (U*) velocity (r2 = 0.64 and 0.72, respectively). It was suggested that increased organic seston flux linked higher water flow to higher growth. In all treatments, maximum growth rates were observed with daily disturbance of the top centimeter of sediment. No level of disturbance resulted in growth rates lower than those of undisturbed clams in low flow (U = 0.4 cm∙s−1, U* = 0.1 cm∙s−1). The stimulation of growth under maximum sediment disturbance was removed when U exceeded ~3 cm∙s−1(U* = 0.7 cm∙s−1). An energy budget for M. arenaria indicated that the amount of organic material suspended during sediment disturbance was insufficient to account for the increased growth in clams subjected to high levels of disturbance. It was suggested that the sediment disturbance associated with intense clam harvesting, and changes in local hydrography resulting from coastal development, may be responsible for some of the unexplained growth variation in commercial clam stocks.

Corrosion Fatigue Crack Growth in Clad Low-Alloy Steels—Part II: Water Flow Rate Effects in High-Sulfur Plate Steel

1997 ◽  
Vol 119 (3) ◽  
pp. 255-263 ◽  
Author(s):  
L. A. James ◽  
H. B. Lee ◽  
G. L. Wire ◽  
S. R. Novak ◽  
W. H. Cullen
Keyword(s):  
Surface Roughness ◽  
Fatigue Crack ◽  
Water Flow ◽  
Corrosion Fatigue ◽  
Free Stream ◽  
Crack Surface ◽  
Aqueous Environment ◽  
Low Alloy Steels ◽  
Plate Steel ◽  
Corrosion Fatigue Crack

Corrosion fatigue crack propagation tests were conducted on a high-sulfur ASTM A302-B plate steel overlaid with weld-deposited Alloy EN82H cladding. The specimens featured semi-elliptical surface cracks penetrating approximately 6.3 mm of cladding into the underlying steel. The initial crack sizes were relatively large with surface lengths of 22.8–27.3 mm, and depths of 10.5–14.1 mm. The experiments were initiated in a quasi-stagnant low-oxygen (O2 < 10 pph) aqueous environment at 243°C, under loading conditions (ΔK, R, cyclic frequency) conducive to environmentally assisted cracking (EAC) under quasi-stagnant conditions. Following fatigue testing under quasi-stagnant conditions where EAC was observed, the specimens were then fatigue tested under conditions where active water flow of either 1.7 m/s or 4.7 m/s was applied parallel to the crack. Earlier experiments on unclad surface-cracked specimens of the same steel exhibited EAC under quasi-stagnant conditions, but water flow rates at 1.7 m/s and 5.0 m/s parallel to the crack mitigated EAC. In the present experiments on clad specimens, water flow at approximately the same as the lower of these velocities did not mitigate EAC, and a free stream velocity approximately the same as the higher of these velocities resulted in sluggish mitigation of EAC. The lack of robust EAC mitigation was attributed to the greater crack surface roughness in the cladding interfering with flow induced within the crack cavity. An analysis employing the computational fluid dynamics code, FIDAP, confirmed that frictional forces associated with the cladding crack surface roughness reduced the interaction between the free stream and the crack cavity.

scholarly journals The Effect of Water Flow Rate Upon the Environmentally Assisted Cracking Response of a Low-Alloy Steel

1995 ◽  
Vol 117 (3) ◽  
pp. 238-244 ◽  
Author(s):  
L. A. James ◽  
G. L. Wire ◽  
W. H. Cullen
Keyword(s):  
Water Flow ◽  
Flow Rate ◽  
Water Flow Rate ◽  
Surface Cracks ◽  
Low Alloy Steel ◽  
Compact Type ◽  
Type Specimens ◽  
Linear Elastic ◽  
Effect Of Water ◽  
Environmentally Assisted Cracking

The effect of water flow rate upon the environmentally assisted cracking (EAC) response of a high-sulfur ferritic steel was studied at a temperature of 243°C. In contrast to earlier studies which employed compact-type specimens, this study employed relatively large tight semi-elliptical surface cracks tested under generally linear-elastic conditions. Flow velocities parallel to the crack as low as 1.58–1.84 m/s were effective in mitigating EAC.

Experimental Study on Thermal Characteristics of Finned Coil LHSU Using Paraffin as Phase Change Material

2017 ◽  
Vol 139 (4) ◽  
Author(s):  
Guansheng Chen ◽  
Nanshuo Li ◽  
Huanhuan Xiang ◽  
Fan Li
Keyword(s):  
Heat Transfer ◽  
Experimental Study ◽  
Phase Change ◽  
Phase Change Material ◽  
Water Flow ◽  
Water Flow Rate ◽  
Thermal Characteristics ◽  
Heat Transfer Fluid ◽  
Latent Heat Storage ◽  
Change Material

It is well known that attaching fins on the tubes surfaces can enhance the heat transfer into and out from the phase change materials (PCMs). This paper presents the results of an experimental study on the thermal characteristics of finned coil latent heat storage unit (LHSU) using paraffin as the phase change material (PCM). The paraffin LHSU is a rectangular cube consists of continuous horizontal multibended tubes attached vertical fins at the pitches of 2.5, 5.0, and 7.5 mm that creates the heat transfer surface. The shell side along with the space around the tubes and fins is filled with the material RT54 allocated to store energy of water, which flows inside the tubes as heat transfer fluid (HTF). The measurement is carried out under four different water flow rates: 1.01, 1.30, 1.50, and 1.70 L/min in the charging and discharging process, respectively. The temperature of paraffin and water, charging and discharging wattage, and heat transfer coefficient are plotted in relation to the working time and water flow rate.

scholarly journals Effect of water flow and depth on fatigue crack growth rate of underwater wet welded low carbon steel SS400

2021 ◽  
Vol 11 (1) ◽  
pp. 329-338 ◽  
Author(s):  
E. Surojo ◽  
J. Anindito ◽  
F. Paundra ◽  
A. R. Prabowo ◽  
E. P. Budiana ◽  
...  
Keyword(s):  
Growth Rate ◽  
Fatigue Crack ◽  
Carbon Steel ◽  
Crack Growth Rate ◽  
Crack Growth ◽  
Water Flow ◽  
Water Depth ◽  
Water Flow Rate ◽  
Low Carbon Steel ◽  
Low Carbon

Abstract Underwater wet welding (UWW) is widely used in repair of offshore constructions and underwater pipelines by the shielded metal arc welding (SMAW) method. They are subjected the dynamic load due to sea water flow. In this condition, they can experience the fatigue failure. This study was aimed to determine the effect of water flow speed (0 m/s, 1 m/s, and 2 m/s) and water depth (2.5 m and 5 m) on the crack growth rate of underwater wet welded low carbon steel SS400. Underwater wet welding processes were conducted using E6013 electrode (RB26) with a diameter of 4 mm, type of negative electrode polarity and constant electric current and welding speed of 90 A and 1.5 mm/s respectively. In air welding process was also conducted for comparison. Compared to in air welded joint, underwater wet welded joints have more weld defects including porosity, incomplete penetration and irregular surface. Fatigue crack growth rate of underwater wet welded joints will decrease as water depth increases and water flow rate decreases. It is represented by Paris's constant, where specimens in air welding, 2.5 m and 5 m water depth have average Paris's constant of 8.16, 7.54 and 5.56 respectively. The increasing water depth will cause the formation of Acicular Ferrite structure which has high fatigue crack resistance. The higher the water flow rate, the higher the welding defects, thereby reducing the fatigue crack resistance.

scholarly journals Effect of Water Flow on Underwater Wet Welded A36 Steel

Metals ◽  
2021 ◽  
Vol 11 (5) ◽  
pp. 682
Author(s):  
Eko Surojo ◽  
Aziz Harya Gumilang ◽  
Triyono Triyono ◽  
Aditya Rio Prabowo ◽  
Eko Prasetya Budiana ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Water Flow ◽  
Flow Rate ◽  
Water Flow Rate ◽  
Physical And Mechanical Properties ◽  
Shielded Metal Arc Welding ◽  
Effect Of Water ◽  
Bending Effect ◽  
Metal Arc Welding ◽  
A36 Steel

Underwater wet welding (UWW) combined with the shielded metal arc welding (SMAW) method has proven to be an effective way of permanently joining metals that can be performed in water. This research was conducted to determine the effect of water flow rate on the physical and mechanical properties (tensile, hardness, toughness, and bending effect) of underwater welded bead on A36 steel plate. The control variables used were a welding speed of 4 mm/s, a current of 120 A, electrode E7018 with a diameter of 4 mm, and freshwater. The results show that variations in water flow affected defects, microstructure, and mechanical properties of underwater welds. These defects include spatter, porosity, and undercut, which occur in all underwater welding results. The presence of flow and an increased flow rate causes differences in the microstructure, increased porosity on the weld metal, and undercut on the UWW specimen. An increase in water flow rate causes the acicular ferrite microstructure to appear greater, and the heat-affected zone (HAZ) will form finer grains. The best mechanical properties are achieved by welding with the highest flow rate, with a tensile strength of 534.1 MPa, 3.6% elongation, a Vickers microhardness in the HAZ area of 424 HV, and an impact strength of 1.47 J/mm2.

Experimental Characterization of a Modified Airlift Pump

2014 ◽  
Author(s):  
Afshin Goharzadeh ◽  
Keegan Fernandes
Keyword(s):  
Water Flow ◽  
Flow Rate ◽  
High Speed ◽  
Water Flow Rate ◽  
High Speed Photography ◽  
Two Phase ◽  
Inner Diameter ◽  
Airlift Pump ◽  
Flow Map ◽  
Churn Flow

This paper presents an experimental investigation on a modified airlift pump. Experiments were undertaken as a function of air-water flow rate for two submergence ratios (ε=0.58 and 0.74), and two different riser geometries (i) straight pipe with a constant inner diameter of 19 mm and (ii) enlarged pipe with a sudden expanded diameter of 19 to 32 mm. These transparent vertical pipes, of 1 m length, were submerged in a transparent rectangular tank (0.45×0.45×1.1 m3). The compressed air was injected into the vertical pipe to lift the water from the reservoir. The flow map regime is established for both configurations and compared with previous studies. The two phase air-water flow structure at the expansion region is experimentally characterized. Pipeline geometry is found to have a significant influence on the output water flow rate. Using high speed photography and electrical conductivity probes, new flow regimes, such as “slug to churn” and “annular to churn” flow, are observed and their influence on the output water flow rate and efficiency are discussed. These experimental results provide fundamental insights into the physics of modified airlift pump.

scholarly journals Impacts of Water Flow Rate on Freezing Prevention of Air-Cooled Heat Exchangers in Power Plants

Energies ◽  
2018 ◽  
Vol 11 (1) ◽  
pp. 112 ◽  
Author(s):  
Yonghong Guo ◽  
Huimin Wei ◽  
Xiaoru Yang ◽  
Weijia Wang ◽  
Xiaoze Du ◽  
...  
Keyword(s):  
Water Flow ◽  
Flow Rate ◽  
Heat Exchangers ◽  
Power Plants ◽  
Water Flow Rate
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