On Predicting Nucleation of Microcracks Due to Slip-Twin Interactions at Grain Boundaries in Duplex Near γ-TiAl

Author(s):  
D. Kumar ◽  
T. R. Bieler ◽  
P. Eisenlohr ◽  
D. E. Mason ◽  
M. A. Crimp ◽  
...  

Simkin et al. (2003, “A Factor to Predict Microcrack Nucleation at Gamma-Gamma Grain Boundaries in TiAl,” Scr. Mater., 49(2), 149–154) proposed a relationship for predicting crack initiation in γ-TiAl in a scenario where a mechanical twin interacts with a grain boundary. This correlation (quantified using a fracture initiation parameter or fip) was based only on the geometry of the Burgers vectors as they are related to slip transfer across the grain boundary and the Mode I type opening force experienced by the grain boundary. Generally, a fip is a mathematical combination of factors that allow weak boundaries to be probabilistically identified in the context of a state of stress. This paper further develops this approach by considering the inclusion of the mismatch between the slip planes in the grain boundary and a parameter that accounts for the different elastic properties in adjoining grains. Also, the significance of primary twin (slip) systems versus secondary slip systems is assessed. When compared to fips that can be constructed through a variety of other combinations of nine geometrical parameters that could affect grain boundary damage nucleation, the fip obtained by multiplying Simkin’s original parameter by Emin∕Emax, the ratio of Young’s modulus in the stress direction in the two grains, is best able to distinguish between cracked and intact grain boundary populations. Cracked and intact boundaries are also characterized to assess tilt and twist character and whether they are low Σ (or coincident site lattice) boundaries (using a cubic criterion). It is also shown that fips based on Σ values or the tilt and twist character of the boundary lead to an unacceptably high probability of incorrectly distinguishing between cracked and intact grain boundaries, implying that these are not critical parameters affecting crack nucleation at the grain boundary in duplex near-γ TiAl. The paper closes with a discussion on how combined microscopic and crystal plasticity finite element analyses provide insights on local stress-strain relationships that can be used to evaluate a fip in the context of heterogeneous deformation in multigrain ensembles.

Author(s):  
David M. Bond ◽  
Mohammed A. Zikry

Evolving dislocation-density pile-ups at grain-boundaries (GBs) spanning a wide range of coincident site lattice (CSL) and random GB misorientations in face-centered cubic (fcc) bicrystals and polycrystalline aggregates has been investigated. A dislocation-density GB interaction scheme coupled to a dislocation-density-based crystalline plasticity formulation was used in a nonlinear finite element (FE) framework to understand how different GB orientations and GB-dislocation-density interactions affect local and overall behavior. An effective Burger's vector of residual dislocations was obtained for fcc bicrystals and compared with molecular dynamics (MDs) predictions of static GB energy, as well as dislocation-density transmission at GB interfaces. Dislocation-density pile-ups and accumulations of residual dislocations at GBs and triple junctions (TJs) were analyzed for a polycrystalline copper aggregate with Σ1, Σ3, Σ7, Σ13, and Σ21 CSLs and random high-angle GBs to understand and predict the effects of GB misorientation on pile-up formation and evolution. The predictions indicate that dislocation-density pile-ups occur at GBs with significantly misoriented slip systems and large residual Burger's vectors, such as Σ7, Σ13, and Σ21 CSLs and random high-angle GBs, and this resulted in heterogeneous inelastic deformations across the GB and local stress accumulations. GBs with low misorientations of slip systems had high transmission, no dislocation-density pile-ups, and lower stresses than the high-angle GBs. This investigation provides a fundamental understanding of how different representative GB orientations affect GB behavior, slip transmission, and dislocation-density pile-ups at a relevant microstructural scale.


1991 ◽  
Vol 238 ◽  
Author(s):  
Douglas E. Meyers ◽  
Alan J. Ardell

ABSTRACTThe results of our initial efforts at measuring the fracture strengths of grain boundaries In Ni3Al using a miniaturized disk-bend test are presented. The samples tested were 3 mm in diameter and between 150 and 300 μm thick. An Ingot of directlonally-solidlfled, boron-free Ni3Al containing 24% Al was annealed between 1300 and 1350 °C to induce grain growth, producing many grain boundaries In excess of 1.5 mm in length. Specimens were cut from these In such a way that one long grain boundary was located near a diameter of the specimen. The relative orientations of the grains on either side of the boundary were determined from electron channeling patterns. Low-angle boundaries are so strong they do not fracture; Instead the samples deform In a completely ductile manner. High-angle boundaries always fracture, but only after considerable plastic deformation of the two grains flanking them. Fracture is Indicated by a load drop in the load vs. displacement curves. A method involving extrapolation of the elastic portion of these curves to the displacement at fracture is used to estimate the fracture stresses. This procedure yields consistent values of the fracture strengths of high-angle boundaries. The measured stresses are large (∼2 to 3 GPa), but considerably smaller than those required for the fracture of special boundaries, as predicted by computer simulations. No correlation was found between the fracture stresses or loads and the geometry of the high-angle boundaries, many of which are close to, but deviate from, coincident site lattice orientations.


2010 ◽  
Vol 654-656 ◽  
pp. 1283-1286 ◽  
Author(s):  
Tetsuya Ohashi ◽  
Michihiro Sato ◽  
Yuhki Shimazu

Plastic slip deformations of tricrystals with simplified geometries are numerically analyzed by a FEA-based crystal plasticity code. Accumulation of geometrically necessary (GN) dislocations, distributions of the total slip, plastic work density and GN dislocations on slip systems, as well as some indices for the intensity of slip multiplication are evaluated. Results show that coexistence of GN dislocations on different slip systems is prominent at triple junctions of grain boundaries.


1993 ◽  
Vol 319 ◽  
Author(s):  
J. Shirokoff ◽  
I.M. Robertson ◽  
H.K. Birnbaum

AbstractInformation on the mechanisms of slip transfer across grain boundaries in an HCP α-Ti alloy has been obtained from deformation experiments performed In situ in the transmission electron microscope. Initially, lattice dislocations are accommodated within the grain boundary until a critical local dislocation density is reached. The boundary then responds by activating slip in the adjoining grain on the slip system experiencing the highest local resolved shear stress and producing the residual grain-boundary dislocation with the smallest Burgers vector. Slip on secondary slip systems may be initiated provided they reduce the magnitude of the Burgers vector of, or eliminate, the residual grainboundary dislocation. The selection rules used to predict the slip system activated by the grain boundary are the same as apply in ordered and disordered FCC materials.


1991 ◽  
Vol 238 ◽  
Author(s):  
I. M. Robertson ◽  
T. C. Lee ◽  
Raja Subramanian ◽  
H. K. Birnbaum

ABSTRACTThe conditions established in disordered FCC systems for predicting the slip system that will be activated by a grain boundary to relieve a local stress concentration have been applied to the ordered FCC alloy Ni3Al. The slip transfer behavior in hypo-stoichiometric Ni3Al with (0.2 at. %B) and without boron was directly observed by performing the deformation experiments in situ in the transmission electron microscope. In the boron-free and boron-doped alloys, lattice dislocations were incorporated in the grain boundary, but did not show evidence of dissociation to grain boundary dislocations or of movement in the grain boundary plane. The stress concentration associated with the dislocation pileup at the grain boundary was relieved by the emission of dislocations from the grain boundary in the boron-doped alloy. The slip system initiated in the adjoining grain obeyed the conditions established for disordered FCC systems. In the boron-free alloy, the primary stress relief mechanism was grain-boundary cracking, although dislocation emission from the grain boundary also occurred and accompanied intergranular crack advance. Because of the importance of the grain boundary chemistry in the models for explaining the boron-induced ductility in hypo-stoichiometric Ni3Al, the chemistry of grain boundaries in well-annealed boron-doped and boron-free alloys was determined by using EDS. No Ni enrichment was found at the grain boundaries examined. These observations are discussed in terms of the different models proposed to explain the ductility improvement in the boron-doped, hypo-stoichiometric alloy.


2021 ◽  
Vol 11 (1) ◽  
Author(s):  
Chang-Yu Hung ◽  
Yu Bai ◽  
Tomotsugu Shimokawa ◽  
Nobuhiro Tsuji ◽  
Mitsuhiro Murayama

AbstractIn polycrystalline materials, grain boundaries are known to be a critical microstructural component controlling material’s mechanical properties, and their characters such as misorientation and crystallographic boundary planes would also influence the dislocation dynamics. Nevertheless, many of generally used mechanistic models for deformation twin nucleation in fcc metal do not take considerable care of the role of grain boundary characters. Here, we experimentally reveal that deformation twin nucleation occurs at an annealing twin (Σ3{111}) boundary in a high-Mn austenitic steel when dislocation pile-up at Σ3{111} boundary produced a local stress exceeding the twining stress, while no obvious local stress concentration was required at relatively high-energy grain boundaries such as Σ21 or Σ31. A periodic contrast reversal associated with a sequential stacking faults emission from Σ3{111} boundary was observed by in-situ transmission electron microscopy (TEM) deformation experiments, proving the successive layer-by-layer stacking fault emission was the deformation twin nucleation mechanism, different from the previously reported observations in the high-Mn steels. Since this is also true for the observed high Σ-value boundaries in this study, our observation demonstrates the practical importance of taking grain boundary characters into account to understand the deformation twin nucleation mechanism besides well-known factors such as stacking fault energy and grain size.


2008 ◽  
Vol 23 (2) ◽  
pp. 500-506 ◽  
Author(s):  
C.J. Boehlert ◽  
S.C. Longanbach ◽  
M. Nowell ◽  
S. Wright

In situ scanning electron microscopy was performed during elevated-temperature (⩽760 °C) tensile-creep deformation of a face-centered-cubic cobalt-based Udimet 188 alloy to characterize the deformation evolution and, in particular, the grain boundary-cracking evolution. In situ electron backscatter diffraction observations combined with in situ secondary electron imaging indicated that general high-angle grain boundaries were more susceptible to cracking than low-angle grain boundaries and coincident site-lattice boundaries. The extent of general high-angle grain-boundary cracking increased with increasing creep time. Grain-boundary cracking was also observed throughout subsurface locations as observed for postdeformed samples. The electron backscattered diffraction orientation mapping performed during in situ tensile-creep deformation proved to be a powerful means for characterizing the surface deformation evolution and in particular for quantifying the types of grain boundaries that preferentially cracked.


Author(s):  
V. Randle

The ‘texture between grains’, sometimes called mesotexture, refers to the distribution of geometry/crystallography at grain boundaries and grain junctions (edges). These parameters can be accessed from measurements of individual grain orientations, and the most efficient means of collecting such data is by electron back-scatter diffraction (EBSD) in a scanning electron microscope. The reason for studying the texture at grain boundaries and junctions, on an individual basis, is that the properties of these defects (e.g. energy, mobility, diffusivity, resistivity etc) is geometry-dependent. It is desirable to investigate the nature of this relationship and how improved grain boundary properties might be achieved.The following information can be obtained:1.Misorientation across grain boundaries, allowing them to be classified as low/high angle, and according to the coincident site lattice model.2.The orientation of the grain boundary surface (plane) itself with respect to the lattice of each neighbouring grain.3.Classification of grain junctions as I-lines (dislocation balance) or U-lines (dislocation imbalance).4.The connectivity between grain boundaries, or between the grain boundary/junction networks.


Metals ◽  
2019 ◽  
Vol 9 (2) ◽  
pp. 234 ◽  
Author(s):  
Antonio Mateo ◽  
Ina Sapezanskaia ◽  
Joan Roa ◽  
Gemma Fargas ◽  
Abdelkrim Redjaïmia

Austenitic metastable stainless steels have outstanding mechanical properties. Their mechanical behavior comes from the combination of different deformation mechanisms, including phase transformation. The present work aims to investigate the main deformation mechanisms through the grain boundary under monotonic and cyclic tests at the micro- and sub-micrometric length scales by using the nanoindentation technique. Within this context, this topic is relevant as damage evolution at grain boundaries is controlled by slip transfer, and the slip band-grain boundary intersections are preferred crack nucleation sites. Furthermore, in the case of metastable stainless steels, the interaction between martensitic phase and grain boundaries may have important consequences.


2021 ◽  
Vol 227 (2) ◽  
pp. 173-192
Author(s):  
Nicolò Grilli ◽  
Edmund Tarleton ◽  
Alan C. F. Cocks

Abstract The interplay between twinning and fracture in metals under deformation is an open question. The plastic strain concentration created by twin bands can induce large stresses on the grain boundaries. We present simulations in which a continuum model describing discrete twins is coupled with a crystal plasticity finite element model and a cohesive zone model for intergranular fracture. The discrete twin model can predict twin nucleation, propagation, growth and the correct twin thickness. Therefore, the plastic strain concentration in the twin band can be modelled. The cohesive zone model is based on a bilinear traction-separation law in which the damage is caused by the normal stress on the grain boundary. An algorithm is developed to generate interface elements at the grain boundaries that satisfy the traction-separation law. The model is calibrated by comparing polycrystal simulations with the experimentally observed strain to failure and maximum stress. The dynamics of twin and crack nucleation have been investigated. First, twins nucleate and propagate in a grain, then, microcracks form near the intersection between twin tips and grain boundaries. Microcracks appear at multiple locations before merging. A propagating crack can nucleate additional twins starting from the grain boundary, a few micrometres away from the original crack nucleation site. This model can be used to understand which type of texture is more resistant against crack nucleation and propagation in cast metals in which twinning is a deformation mechanism. The code is available online at https://github.com/TarletonGroup/CrystalPlasticity. Graphic Abstract


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