Aerodynamic Aspects of Endwall Film-Cooling

1997 ◽  
Vol 119 (4) ◽  
pp. 786-793 ◽  
Author(s):  
S. Friedrichs ◽  
H. P. Hodson ◽  
W. N. Dawes
Keyword(s):  
Secondary Flow ◽  
Film Cooling ◽  
Large Scale ◽  
Static Pressure ◽  
Three Dimensional ◽  
Surface Flow ◽  
Film Cooling Effectiveness ◽  
Blade Passage ◽  
Generation Mechanisms ◽  
Endwall Film Cooling

This paper describes an investigation of the aerodynamic aspects of endwall film-cooling, in which the flow field downstream of a large-scale low-speed linear turbine cascade has been measured. The integrated losses and locations of secondary flow features with and without endwall film-cooling have been determined for variations of both the coolant supply pressure and injection location. Together with previous measurements of adiabatic film-cooling effectiveness and surface-flow visualization, these results reveal the nature of the interactions between the ejected coolant and the flow in the blade passage. Measured hole massflows and a constant static pressure mixing analysis, together with the measured losses, allow the decomposition of the losses into three distinct entropy generation mechanisms: loss generation within the hole, loss generation due to the mixing of the coolant with the mainstream, and change in secondary loss generation in the blade passage. Results show that the loss generation within the coolant holes is substantial and that ejection into regions of low static pressure increases the loss per unit coolant massflow. Ejection upstream of the three-dimensional separation lines on the endwall changes secondary flow and reduces its associated losses. The results show that it is necessary to take the three-dimensional nature of the endwall flow into account in the design of endwall film-cooling configurations.

Aerodynamic Aspects of Endwall Film-Cooling

1996 ◽  
Author(s):  
S. Friedrichs ◽  
H. P. Hodson ◽  
W. N. Dawes
Keyword(s):  
Secondary Flow ◽  
Film Cooling ◽  
Large Scale ◽  
Static Pressure ◽  
Three Dimensional ◽  
Surface Flow ◽  
Flow Visualisation ◽  
Film Cooling Effectiveness ◽  
Blade Passage ◽  
Endwall Film Cooling

This paper describes an investigation of the aerodynamic aspects of endwall film-cooling, in which the flow field downstream of a large-scale low-speed linear turbine cascade has been measured. The integrated losses and locations of secondary flow features with and without end wait film-cooling have been determined for variations of both the coolant supply pressure and injection location. Together with previous measurements of adiabatic film-cooling effectiveness and surface-flow visualisation, these results reveal the nature of the interactions between the ejected coolant and the flow in the blade passage. Measured hole massflows and a constant static pressure mixing analysis, together with the measured losses, allow the decomposition of the losses into three distinct entropy generation mechanisms: loss generation within the hole, loss generation due to the mixing of the coolant with the mainstream, and change in secondary loss generation in the blade passage. Results show that the loss generation within the coolant holes is substantial and that ejection into regions of low static pressure increases the loss per unit coolant massflow. Ejection upstream of the three-dimensional separation lines on the endwall changes secondary flow and reduces its associated losses. The results show that it is necessary to take the three-dimensional nature of the endwall flow into account in the design of endwall film-cooling configurations.

scholarly journals The Design of an Improved Endwall Film-Cooling Configuration

1998 ◽  
Author(s):  
S. Friedrichs ◽  
H. P. Hodson ◽  
W. N. Dawes
Keyword(s):  
Secondary Flow ◽  
Film Cooling ◽  
Large Scale ◽  
Three Dimensional ◽  
Secondary Flows ◽  
Aerodynamic Loss ◽  
Cooling Flow ◽  
High Static Pressure ◽  
Endwall Film Cooling ◽  
Aerodynamic Losses

The endwall film-cooling cooling configuration investigated by Friedrichs et al. (1996, 1997) had in principle sufficient cooling flow for the endwall, but in practice, the redistribution of this coolant by secondary flows left large endwall areas uncooled. This paper describes the attempt to improve upon this datum cooling configuration by redistributing the available coolant to provide a better coolant coverage on the endwall surface, whilst keeping the associated aerodynamic losses small. The design of the new, improved cooling configuration was based on the understanding of endwall film-cooling described by Friedrichs et al. (1996, 1997). Computational fluid dynamics were used to predict the basic flow and pressure field without coolant ejection. Using this as a basis, the above described understanding was used to place cooling holes so that they would provide the necessary cooling coverage at minimal aerodynamic penalty. The simple analytical modelling developed in Friedrichs et al. (1997) was then used to check that the coolant consumption and the increase in aerodynamic loss lay within the limits of the design goal. The improved cooling configuration was tested experimentally in a large scale, low speed linear cascade. An analysis of the results shows that the redesign of the cooling configuration has been successful in achieving an improved coolant coverage with lower aerodynamic losses, whilst using the same amount of coolant as in the datum cooling configuration. The improved cooling configuration has reconfirmed conclusions from Friedrichs et al. (1996, 1997); firstly, coolant ejection downstream of the three-dimensional separation lines on the endwall does not change the secondary flow structures; secondly, placement of holes in regions of high static pressure helps reduce the aerodynamic penalties of platform coolant ejection; finally, taking account of secondary flow can improve the design of endwall film-cooling configurations.

The Design of an Improved Endwall Film-Cooling Configuration

1999 ◽  
Vol 121 (4) ◽  
pp. 772-780 ◽  
Author(s):  
S. Friedrichs ◽  
H. P. Hodson ◽  
W. N. Dawes
Keyword(s):  
Secondary Flow ◽  
Film Cooling ◽  
Large Scale ◽  
Three Dimensional ◽  
Secondary Flows ◽  
Aerodynamic Loss ◽  
Cooling Flow ◽  
High Static Pressure ◽  
Endwall Film Cooling ◽  
Aerodynamic Losses

The endwall film-cooling cooling configuration investigated by Friedrichs et al. (1996, 1997) had in principle sufficient cooling flow for the endwall, but in practice, the redistribution of this coolant by secondary flows left large endwall areas uncooled. This paper describes the attempt to improve upon this datum cooling configuration by redistributing the available coolant to provide a better coolant coverage on the endwall surface, while keeping the associated aerodynamic losses small. The design of the new, improved cooling configuration was based on the understanding of endwall film-cooling described by Friedrichs et al. (1996, 1997). Computational fluid dynamics were used to predict the basic flow and pressure field without coolant ejection. Using this as a basis, the above-described understanding was used to place cooling holes so that they would provide the necessary cooling coverage at minimal aerodynamic penalty. The simple analytical modeling developed by Friedrichs et al. (1997) was then used to check that the coolant consumption and the increase in aerodynamic loss lay within the limits of the design goal. The improved cooling configuration was tested experimentally in a large-scale, low-speed linear cascade. An analysis of the results shows that the redesign of the cooling configuration has been successful in achieving an improved coolant coverage with lower aerodynamic losses, while using the same amount of coolant as in the datum cooling configuration. The improved cooling configuration has reconfirmed conclusions from Friedrichs et al. (1996, 1997): First, coolant ejection downstream of the three-dimensional separation lines on the endwall does not change the secondary flow structures; second, placement of holes in regions of high static pressure helps reduce the aerodynamic penalties of platform coolant ejection; finally, taking account of secondary flow can improve the design of endwall film-cooling configurations.

scholarly journals Prediction and Measurement of Film Cooling Effectiveness for a First-Stage Turbine Vane Shroud

1990 ◽  
Author(s):  
D. Granser ◽  
T. Schulenberg
Keyword(s):  
Secondary Flow ◽  
Film Cooling ◽  
Three Dimensional ◽  
Suction Side ◽  
Computer Code ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Flow Equations ◽  
Numerical Predictions ◽  
Numerical Effort

After compressor discharge air has initially been used to cool the heat shields of the hot gas inlet casing, it can subsequently be employed for film cooling of the first-stage vane shrouds. Since the flow field near these shrouds is three-dimensional, the film cooling effectiveness cannot be predicted correctly by common two-dimensional codes. The secondary flow transports the film from the pressure side to the suction side where it can even climb up the airfoil to cool its trailing section. Such film cooling effectiveness was first investigated experimentally in a linear vane cascade at atmospheric pressure. The temperatures and static pressure levels at the adiabatic shrouds, as well as the temperature measurements within the vane cascade, are reported for different cooling film blowing rates. In addition, the secondary flow was analysed numerically using a partially-parabolic computer code for 3D viscous flows. It involves mutual interaction of the boundary layer with the mainstream. The secondary flow can also be modelled with this algorithm, which requires less numerical effort than solving the fully 3D elliptic flow equations. The numerical results of the experiment and numerical predictions are compared. In addition, the application of these results to a high-temperature gas turbine is presented.

Numerical investigation of blowing ratio, density ratio and axial position of film holes on the vane endwall film cooling effectiveness with upstream step

2021 ◽  
pp. 095441002110165
Author(s):  
Qingzong Xu ◽  
Qiang Du ◽  
Pei Wang ◽  
Xiangtao Xiao ◽  
Jun Liu
Keyword(s):  
Secondary Flow ◽  
Film Cooling ◽  
Pressure Loss ◽  
Total Pressure ◽  
Density Ratio ◽  
Total Pressure Loss ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Blowing Ratio ◽  
Endwall Film Cooling

The aerothermal performance of interrupted slot and film holes was numerically investigated. Previous study indicates that the interrupted slot performs better compared to the conventional slot. In the meanwhile, the step formed along with the interrupted slot affects the film cooling characteristics. In this article, a row of film holes is arranged downstream of the step, and the mass flow rate for the interrupted slot is constant at 1%. Blowing ratio (BR) from 0.5 to 1.5 and density ratio from 1 to 2 were studied for the film holes. Endwall film cooling effectiveness distribution indicates that film cooling is easily affected by the secondary flow inside passage and the upstream step. Coolant traces are split into two parts due to the effects of step vortex and transverse flow. For different density ratios, increasing BR shows a different trend of film cooling effectiveness due to the variation of coolant momentum. The coolant jet is easily affected by the secondary flow when its momentum is low, but tends to liftoff when its momentum is too high. As a result, it is better to position the film holes far away from the upstream step. The total pressure loss coefficient distribution at the passage exit indicates that the coolant injection increases the total pressure loss. But density ratio has smaller effect on the loss variation. Besides, two axial positions of cooling holes were studied to improve the endwall cooling performance. Without the effect of step vortex, the film effectiveness of cooling holes is improved.

Effect of Midpassage Gap, Endwall Misalignment, and Roughness on Endwall Film-Cooling

2005 ◽  
Vol 128 (1) ◽  
pp. 62-70 ◽  
Author(s):  
N. D. Cardwell ◽  
N. Sundaram ◽  
K. A. Thole
Keyword(s):  
Film Cooling ◽  
Large Scale ◽  
Suction Side ◽  
Engine Operation ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Severe Reduction ◽  
Turbine Vane ◽  
Endwall Film Cooling ◽  
High Pressure Coolant

To maintain acceptable turbine airfoil temperatures, film cooling is typically used whereby coolant, extracted from the compressor, is injected through component surfaces. In manufacturing a turbine, the first stage vanes are cast in either single airfoils or double airfoils. As the engine is assembled, these singlets or doublets are placed in a turbine disk in which there are inherent gaps between the airfoils. The turbine is designed to allow outflow of high-pressure coolant rather than hot gas ingestion. Moreover, it is quite possible that the singlets or doublets become misaligned during engine operation. It has also become of interest to the turbine community as to the effect of corrosion and deposition of particles on component heat transfer. This study uses a large-scale turbine vane in which the following two effects are investigated: the effect of a midpassage gap on endwall film cooling and the effect of roughness on endwall film cooling. The results indicate that the midpassage gap was found to have a significant effect on the coolant exiting from the combustor-turbine interface slot. When the gap is misaligned, the results indicate a severe reduction in the film-cooling effectiveness in the case where the pressure side endwall is below the endwall associated with the suction side of the adjacent vane.

scholarly journals Distribution of Film-Cooling Effectiveness on a Turbine Endwall Measured Using the Ammonia and Diazo Technique

1995 ◽  
Author(s):  
S. Friedrichs ◽  
H. P. Hodson ◽  
W. N. Dawes
Keyword(s):  
Film Cooling ◽  
Large Scale ◽  
Surface Concentration ◽  
Surface Flow ◽  
Flow Visualisation ◽  
Cooling Effectiveness ◽  
Ammonia Gas ◽  
Film Cooling Effectiveness ◽  
Complete Representation ◽  
A New Technique

The distribution of adiabatic film-cooling effectiveness on the endwall of a large-scale low-speed linear turbine cascade has been measured using a new technique. This technique is based on an established surface-flow visualisation technique, and makes use of the reaction between ammonia gas and a diazo surface coating. A new method of calibration has been developed to relate the result of the reaction to surface concentration of coolant. Using the analogy that exists between heat and mass transfer the distribution of film-cooling effectiveness can then be determined. The complete representation of the film-cooling effectiveness distribution provided by the technique reveals the interaction between the coolant ejected from the endwall and the secondary flow in the turbine blade passage. Over- and under-cooled regions on the endwall are identified, illustrating the need to take these interactions into account in the design process. Modifications to the cooling configuration examined in this paper are proposed as a result of the application of the ammonia and diazo technique.

Effects of Mid-Passage Gap, Endwall Misalignment and Roughness on Endwall Film-Cooling

2005 ◽  
Author(s):  
N. D. Cardwell ◽  
N. Sundaram ◽  
K. A. Thole
Keyword(s):  
Film Cooling ◽  
Large Scale ◽  
Suction Side ◽  
Engine Operation ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Severe Reduction ◽  
Turbine Vane ◽  
Endwall Film Cooling ◽  
High Pressure Coolant

To maintain acceptable turbine airfoil temperatures, film-cooling is typically used whereby coolant, extracted from the compressor, is injected through component surfaces. In manufacturing a turbine, the first stage vanes are cast in either single airfoils or double airfoils. As the engine is assembled, these singlets or doublets are placed in a turbine disk in which there are inherent gaps between the airfoils. The turbine is designed to allow outflow of high pressure coolant rather than hot gas ingestion. Moreover, it is quite possible that the singlets or doublets become misaligned during engine operation. It has also become of interest to the turbine community as to the effect of corrosion and deposition of particles on component heat transfer. This study uses a large scale turbine vane in which the following two effects are investigated: the effect of a mid-passage gap on endwall film-cooling and the effect of roughness on endwall film-cooling. The results indicate that the mid-passage gap was found to have a significant effect on the coolant exiting from the combustor-turbine interface slot. When the gap is misaligned, the results indicate a severe reduction in the film-cooling effectiveness in the case where the pressure side endwall is below the endwall associated with the suction side of the adjacent vane.

Control of Three-Dimensional Separations in Axial Compressors by Tailored Boundary Layer Suction

2007 ◽  
Vol 130 (1) ◽  
Author(s):  
Semiu A. Gbadebo ◽  
Nicholas A. Cumpsty ◽  
Tom P. Hynes
Keyword(s):  
Boundary Layer ◽  
Static Pressure ◽  
Three Dimensional ◽  
Pressure Rise ◽  
Surface Flow ◽  
Compressor Cascade ◽  
Suction Surface ◽  
Blade Passage ◽  
Boundary Layer Suction ◽  
End Wall

One of the important ways of improving turbomachinery compressor performance is to control three-dimensional (3D) separations, which form over the suction surface and end wall corner of the blade passage. Based on the insights gained into the formation of these separations, this paper illustrates how an appropriately applied boundary layer suction of up to 0.7% of inlet mass flow can control and eliminate typical compressor stator hub corner 3D separation over a range of operating incidence. The paper describes, using computational fluid dynamics, the application of suction on the blade suction surface and end wall boundary layers and exemplifies the influence of end wall dividing streamline in initiating 3D separation in the blade passage. The removal of the separated region from the blade suction surface is confirmed by an experimental investigation in a compressor cascade involving surface flow visualization, surface static pressure, and exit loss measurements. The ensuing passage flow field is characterized by increased blade loading (static pressure difference between pressure and suction surface), enhanced average static pressure rise, significant loss removal, and a uniform exit flow. This result also enables the contribution of the 3D separation to the overall loss and passage blockage to be assessed.

Heat Transfer Committee Best Paper of 1995 Award: Distribution of Film-Cooling Effectiveness on a Turbine Endwall Measured Using the Ammonia and Diazo Technique

1996 ◽  
Vol 118 (4) ◽  
pp. 613-621 ◽  
Author(s):  
S. Friedrichs ◽  
H. P. Hodson ◽  
W. N. Dawes
Keyword(s):  
Film Cooling ◽  
Large Scale ◽  
Surface Concentration ◽  
Surface Flow ◽  
Turbine Cascade ◽  
Cooling Effectiveness ◽  
Ammonia Gas ◽  
Film Cooling Effectiveness ◽  
Complete Representation ◽  
A New Technique

The distribution of adiabatic film-cooling effectiveness on the endwall of a large-scale low-speed linear turbine cascade has been measured using a new technique. This technique is based on an established surface-flow visualization technique, and makes use of the reaction between ammonia gas and a diazo surface coating. A new method of calibration has been developed to relate the result of the reaction to surface concentration of coolant. Using the analogy that exists between heat and mass transfer, the distribution of film-cooling effectiveness can then be determined. The complete representation of the film-cooling effectiveness distribution provided by the technique reveals the interaction between the coolant ejected from the endwall and the secondary flow in the turbine blade passage. Over- and undercooled regions on the endwall are identified, illustrating the need to take these interactions into account in the design process. Modifications to the cooling configuration examined in this paper are proposed as a result of the application of the ammonia and diazo technique.

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