Maximum Load Capacity Profiles for Gas Thrust Bearings Working Under High Compressibility Number Conditions

1998 ◽  
Vol 120 (3) ◽  
pp. 571-576 ◽  
Author(s):  
I. Iordanoff

To meet the requirements of new commercial equipment, performances of air thrust bearings always have to be improved. This work is concerned with the research of the converging profile that will give high load capacities. When compressibility effects increase (when the compressibility number Λ is over 50), a one-dimensional study shows that the best bearing is a composite bearing, i.e., one in which the leading portion has a constant slope followed by a surface parallel to the runner. For each compressibility number, entrance film thickness H1 and the transition angle θ1 define the best profile. In a two-dimensional study, for compressibility numbers from 10 to 1000, comparison in term of load capacity is made between tapered and composite profiles. It outlines the better load capacity of the composite bearings and confirms the good results obtained by Heshmat (1983) and Gray (1981) with such profiles.

1977 ◽  
Vol 99 (1) ◽  
pp. 82-88 ◽  
Author(s):  
I. Etsion ◽  
D. P. Fleming

A flat sector shaped pad geometry for gas lubricated thrust bearings is analyzed considering both pitch and roll angles of the pad and the true film thickness distribution. Maximum load capacity is achieved when the pad is tilted so as to create a uniform minimum film thickness along the pad trailing edge. Performance characteristics for various geometries and operating conditions of gas thrust bearings are presented in the form of design curves. A comparison is made with the rectangular slider approximation. It is found that this approximation is unsafe for practical design, since it always overestimates load capacity.


1982 ◽  
Vol 104 (4) ◽  
pp. 491-496 ◽  
Author(s):  
M. K. Ghosh ◽  
B. C. Majumdar

This paper deals with an analysis of the dynamic behavior of compensated hydrostatic circular step thrust bearings taking into account fluid inertia and recess volume fluid compressibility effects. The Reynolds equation for fluid film and the recess flow continuity equations are linearized using perturbation methods. Results in terms of dimensionless load capacity, oil flow rate, stiffness, and damping are presented for capillary and orifice compensated bearings. Results show a marked influence of fluid inertia and recess volume fluid compressibility on the performance of the bearing.


1987 ◽  
Vol 109 (3) ◽  
pp. 395-401 ◽  
Author(s):  
A. Artiles ◽  
H. Heshmat

A method of analysis is described treating starvation in finite thrust bearing pads. A variable-size finite difference mesh is used to represent the two-dimensional temperature and pressure fields. A combination of Newton-Raphson iteration, direct iteration, and column matrix methods are used to solve for the start-of-film and minimum film thickness as well as the coupled two-dimensional energy and Reynolds equations. A parametric study describes the performance characteristics of the tapered land thrust bearing (flowrates, extent of fluid film, temperature rises, load capacity and torque) for different minimum film thicknesses and levels of starvation. This study considered variations in the geometrical parameters such as pad aspect ratio (L/R2=1/3, 1/2, 2/3) and extent of the pad (β=27, 42, and 57 deg) with an optimum taper ratio (β1/β=0.8). It is found that the effects of starvation are fairly small near the flooded condition but accelerate rapidly below the 50 percent starvation level. The start of the film (θ1) depends mostly on the level of starvation, and is essentially independent of the geometrical parameters, operating conditions or film thickness.


1968 ◽  
Vol 90 (1) ◽  
pp. 281-284 ◽  
Author(s):  
C. J. Maday

Bounded variable methods of the calculus of variations are used to determine the optimum or maximum load capacity hydrodynamic one-dimensional gas slider bearing. A lower bound is placed on the minimum film thickness in order to keep the load finite, and also to satisfy the boundary conditions. Using the Weierstrass-Erdmann corner conditions and the Weierstrass E-function it is found that the optimum gas slider bearing is stepped with a convergent leading section and a uniform thickness trailing section. The step location and the leading section film thickness depend upon the bearing number and compression process considered. It is also shown that the bearing contains one and only one step. The difference in the load capacity and maximum film pressure between the isothermal and adiabatic cases increases with increasing bearing number.


Author(s):  
Tae Ho Kim ◽  
Tae Won Lee

Improvement of the load capacity of gas foil thrust bearings (GFTBs) is important to broadening their application in oil-free microturbomachinery (<250 kW) with high power density. Although GFTBs have the significant advantage of low friction without the use of lubrication systems compared to oil film thrust bearings, their inherently low load capacity has limited their application. The aim of the present study was to develop a design guideline for increasing the load capacity of GFTBs. The Reynolds equation for an isothermal isoviscous ideal gas was used to calculate the gas film pressure. To predict the ultimate load capacity of the GFTB, the pressure was averaged in the radial direction of the gas flow field used to deflect the foil structure. The load capacity, film pressure profile, and film thickness profile were predicted for a GFTB with an outer radius of 55 mm, inner radius of 30 mm, and eight foils each of arc length 45°. The predictions showed that the load capacity of the GFTB increased with increasing rotor speed and decreasing minimum film thickness, and was always lower than the analytically determined limit value for infinite rotor speed (obtained by simple algebraic equations). A parametric study in which the ramp extent (or inclined angle) was increased from 5° to 40°, and the ramp height from 0 to 0.320 mm, revealed that the GFTB had an optimal ramp extent of ∼22.5° and ramp height of ∼0.030 mm for maximum load capacity. Interestingly, the optimal values were also valid for a rigid-surface bearing. The predicted load capacities for a ramp extent of ∼22.5° and increasing ramp height from 0.030 to 0.320 mm were compared with experimental data obtained from a previous work. The predictions for a ramp height of 0.155 mm were in good agreement with the experimental data for all three test GFTBs with outer radii of 45, 50, and 55 mm, respectively. In addition, this paper shows that the predicted drag torque increases linearly with increasing rotor speed and decreasing minimum film thickness, and nonlinearly with decreasing ramp height. The drag torque significantly increased only for ramp heights below the optimal value. The predictions imply that the optimal ramp height improves the load capacity of the GFTB with little change in the drag torque.


2017 ◽  
Vol 139 (3) ◽  
Author(s):  
Tae Ho Kim ◽  
Moonsung Park ◽  
Tae Won Lee

The aim of the present study is to develop a design guideline to improve the load capacity of gas foil thrust bearings (GFTBs). The Reynolds equation for an isothermal isoviscous ideal gas calculates the gas film pressure. The film pressure averaged in the radial direction determines the ultimate load capacity. The load capacity, film pressure profile, and film thickness profile are predicted for a GFTB with an outer radius of 55 mm, inner radius of 30 mm, and eight foils each of arc length 45 deg. The predictions show that the load capacity of the GFTB increases with increasing rotor speed and decreasing minimum film thickness. A parametric study, in which the ramp extent (or inclined angle) is increased from 5 deg to 40 deg, and the ramp height from 0 to 320 μm, reveals that GFTBs have an optimal ramp extent of ∼22.5 deg and ramp height of 30 μm for maximum load capacity. A series of maximum load capacity measurements are conducted on four test GFTBs with ramp heights of 50, 150, 250, and 350 μm at the speeds of 12, 15, and 18 krpm. To estimate the maximum load capacity, the applied load is increased until the drag torque rises suddenly with a sharp peak. The test results show that the maximum load capacity generally increases for decreasing ramp height and for increasing rotor speed. The GFTB with a ramp height of 50 μm shows the largest maximum load capacity of 510 N, for example. Test results are in good agreement with model predictions.


1977 ◽  
Vol 99 (1) ◽  
pp. 89-94
Author(s):  
I. Etsion

The principle of utilizing hydrodynamic effects in diverging films for improving load capacity in gas thrust bearings is discussed. A new concept of dual action bearing based on that principle is described and analyzed. The potential of the new bearing is demonstrated both analytically for an infinitely long slider and by numerical solution for a flat sector shaped thrust bearing. It is shown that the dual action bearing can extend substantially the range of load carrying capacity in gas lubricated thrust bearings and improve their efficiency.


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