Sliding Wear of Copper Against Alumina

1999 ◽  
Vol 121 (4) ◽  
pp. 795-801 ◽  
Author(s):  
Satish V. Kailas ◽  
S. K. Biswas

OFHC copper pins with 10 ppm oxygen were slid against alumina at a load of 50 N and sliding speeds of 0.1 ms−1 to 4.0 ms−1. The wear characteristics of copper were related to the strain rate response of copper under uniaxial compression between strain rates of 0.1 s−1 and 100 s−1 and temperatures in the range of 298 K to 673 K. It is seen that copper undergoes flow banding at strain rates of 1 s−1 up to a temperature of 523 K, which is the major instability in the region tested. These flow bands are regions of crack nucleation. The strain rates and temperatures existing in the subsurface of copper slid against alumina are estimated and superimposed on the strain rate response map of copper. The superposition shows that the subsurface of copper slid at low velocities is likely to exhibit flow band instability induced cracking. It is suggested that this is the reason for the observed high wear rate at low velocities. The subsurface deformation with increasing velocity becomes more homogeneous. This reduces the wear rate. At velocities >2 ms−1 there is homogeneous flow and extrusion of thin (10 μm) bands of material out of the trailing edge. This results in the gradual increase of wear rate with increasing velocity above 2.0 ms−1.

2015 ◽  
Vol 60 (2) ◽  
pp. 605-614 ◽  
Author(s):  
T. Kvačkaj ◽  
A. Kováčová ◽  
J. Bidulská ◽  
R. Bidulský ◽  
R. Kočičko

AbstractIn this study, static, dynamic and tribological properties of ultrafine-grained (UFG) oxygen-free high thermal conductivity (OFHC) copper were investigated in detail. In order to evaluate the mechanical behaviour at different strain rates, OFHC copper was tested using two devices resulting in static and dynamic regimes. Moreover, the copper was subjected to two different processing methods, which made possible to study the influence of structure. The study of strain rate and microstructure was focused on progress in the mechanical properties after tensile tests. It was found that the strain rate is an important parameter affecting mechanical properties of copper. The ultimate tensile strength increased with the strain rate increasing and this effect was more visible at high strain rates$({\dot \varepsilon} \sim 10^2 \;{\rm{s}}^{ - 1} )$. However, the reduction of area had a different progress depending on microstructural features of materials (coarse-grained vs. ultrafine-grained structure) and introduced strain rate conditions during plastic deformation (static vs. dynamic regime). The wear behaviour of copper was investigated through pin-on-disk tests. The wear tracks examination showed that the delamination and the mild oxidational wears are the main wear mechanisms.


2021 ◽  
Vol 2021 ◽  
pp. 1-8
Author(s):  
Bin Xu ◽  
Xiaoyan Lei ◽  
P. Wang ◽  
Hui Song

There are various definitions of damage variables from the existing damage models. The calculated damage value by the current methods still could not well correspond to the actual damage value. Therefore, it is necessary to establish a damage evolution model corresponding to the actual damage evolution. In this paper, a strain rate-sensitive isotropic damage model for plain concrete is proposed to describe its nonlinear behavior. Cyclic uniaxial compression tests were conducted on concrete samples at three strain rates of 10−3s−1, 10−4s−1, and 10−5s−1, respectively, and ultrasonic wave measurements were made at specified strain values during the loading progress. A damage variable was defined using the secant and initial moduli, and concrete damage evolution was then studied using the experimental results of the cyclic uniaxial compression tests conducted at the different strain rates. A viscoelastic stress-strain relationship, which considered the proposed damage evolution model, was presented according to the principles of irreversible thermodynamics. The model results agreed well with the experiment and indicated that the proposed damage evolution model can accurately characterize the development of macroscopic mechanical weakening of concrete. A damage-coupled viscoelastic constitutive relationship of concrete was recommended. It was concluded that the model could not only characterize the stress-strain response of materials under one-dimensional compressive load but also truly reflect the degradation law of the macromechanical properties of materials. The proposed damage model will advance the understanding of the failure process of concrete materials.


2008 ◽  
Vol 22 (31n32) ◽  
pp. 6127-6132 ◽  
Author(s):  
J. E. LEE ◽  
Y. S. KIM ◽  
T. W. KIM

Dry sliding wear tests of hot-pressure sintered and wrought cobalt were carried out to compare their wear characteristics. Cobalt powders with average size of 1.5µm were electro-pressure sintered to make sintered-cobalt disk wear specimens. A vacuum-induction melted cobalt ingot was hot-rolled at 800°C to a plate, from which wrought-cobalt disk specimens were machined. The specimens were heat treated at various temperatures to vary grain size and phase fraction. Wear tests of the cobalt specimens were carried out using a pin-on-disk wear tester against a glass (83% SiO 2) bead at 100N with the constant sliding speed and distance of 0.36m/s and 600m, respectively. Worn surfaces, their cross sections, and wear debris were examined by an SEM. The wear of the cobalt was found to be strongly influenced by the strain-induced phase transformation of ε- Co ( hcp ) to α- Co ( fcc ). The sintered cobalt had smaller uniform grain size and showed higher wear rate than the wrought cobalt. The higher wear rate of the sintered cobalt was explained by the more active deformation-induced phase transformation than in the wrought cobalt with larger irregular grains.


2021 ◽  
Vol 250 ◽  
pp. 03014
Author(s):  
Hervé Couque ◽  
Yuri Khoptiar ◽  
Frédéric Bernard ◽  
Itamar Gutman ◽  
Florian Bussiere ◽  
...  

The influence of strain rate on the mechanical response of two different nanostructured pure coppers was investigated under uniaxial compression. The first nanostructured copper was elaborated by powder metallurgy using the Spark Plasma Sintering (SPS) process. The second nanostructured copper was elaborated by Severe Plastic Deformation (SPD). Conventional characterizations were conducted with quasi-static compression and tensile tests, hardness tests and, with microstructure analysis. The effect of strain rate was evaluated under uniaxial compression at strain rates varying from 10-4 to 10+4 s-1. The high strain rate data were generated with a direct Hopkinson impact technique. The increase of strength with strain rates was analysed and discussed from the Scanning Electron Microscope observations and grain size distribution. The mechanical properties are consequently dependent on the metallurgical history of these samples prepared according to two different routes.


1977 ◽  
Vol 99 (2) ◽  
pp. 289-294 ◽  
Author(s):  
N. Saka ◽  
N. P. Suh

In order to investigate the effect of hard incoherent dispersoids on the sliding wear rate of dispersion-hardened alloys, internally oxidized Cu-Cr and Cu-Si alloys were tested. OFHC copper and oxygen doped OFHC copper were also used to compare their wear properties with dispersion-hardened alloys. The results of unlubricated wear tests at room temperature in the load range 2.22–22.2 N (0.5–5.0 lb) at a sliding speed of 3 × 10−2 m/s show that the wear rate is linearly proportional to the normal load. Hard oxide dispersion strengthened alloys exhibited larger wear rates than the soft OFHC copper. Surface and subsurface observations indicate that wear was primarily due to crack nucleation, propagation, and delamination of wear sheets. The wear resistance of the materials decreased with increase in volume fraction of the oxide even when the hardness was increased. It is concluded that because of the immediate debonding between the matrix and the oxide particle, upon plastic deformation of the matrix, crack propagation is the wear rate controlling mechanism in these internally oxidized metals. The results, which are contrary to the prediction of the adhesion theory of wear, are consistent with the delamination theory.


1996 ◽  
Vol 23 ◽  
pp. 247-252 ◽  
Author(s):  
Li Jun ◽  
T.H Jacka ◽  
W.F. Budd

Laboratory-prepared fine-grained, initially isotropic polycrystalline ice samples were deformed under conditions of simple shear with simultaneous uniaxial compression at a constant temperature of −2.0°C. The aim was to investigate the effects of stress configuration on the flow rate of initially isotropic ice and on ice with subsequent stress and strain-induced anisotropy. Experiments were carried out for various combinations of shear and compression with shear stress ranging from 0 to 0.49 MPa and compressive stress ranging from 0 to 0.98 MPa, but such that for every experiment the octahedral shear stress was 0.4 MPa.The strain curves resulting from the experiments clearly exhibit minimum strain rates while the ice is still isotropic, and steady-state tertiary strain rates along with the development of steady-state anisotropic fabric patterns. With constant octahedral stress (root-mean-square of the principal stress deviators), the minimum octahedral shear-strain rate has no dependence on stress configuration. This result supports the hypothesis that the flow of isotropic ice is dependent only on the second invariant of the stress tensor. This fundamental assumption has been used to provide a general description of ice-flow behaviour independent of the stress configuration (e.g. Nye, 1953; Glen, 1958; Budd, 1969).For the tertiary flow of anisotropic ice, the octahedral strain rate is stress-state dependent as a consequence of the developed crystal-orientation fabric, which is also stress-state dependent, and which develops with strain and rotation. The present tests indicate that the enhancement factor for steady-state tertiary octahedral shear-strain rate depends on the shear or compression fraction and varies from about 10 for simple shear (with zero compression) to about 3 for uniaxial compression (with zero shear).


1996 ◽  
Vol 23 ◽  
pp. 247-252 ◽  
Author(s):  
Li Jun ◽  
T.H Jacka ◽  
W.F. Budd

Laboratory-prepared fine-grained, initially isotropic polycrystalline ice samples were deformed under conditions of simple shear with simultaneous uniaxial compression at a constant temperature of −2.0°C. The aim was to investigate the effects of stress configuration on the flow rate of initially isotropic ice and on ice with subsequent stress and strain-induced anisotropy. Experiments were carried out for various combinations of shear and compression with shear stress ranging from 0 to 0.49 MPa and compressive stress ranging from 0 to 0.98 MPa, but such that for every experiment the octahedral shear stress was 0.4 MPa. The strain curves resulting from the experiments clearly exhibit minimum strain rates while the ice is still isotropic, and steady-state tertiary strain rates along with the development of steady-state anisotropic fabric patterns. With constant octahedral stress (root-mean-square of the principal stress deviators), the minimum octahedral shear-strain rate has no dependence on stress configuration. This result supports the hypothesis that the flow of isotropic ice is dependent only on the second invariant of the stress tensor. This fundamental assumption has been used to provide a general description of ice-flow behaviour independent of the stress configuration (e.g. Nye, 1953; Glen, 1958; Budd, 1969). For the tertiary flow of anisotropic ice, the octahedral strain rate is stress-state dependent as a consequence of the developed crystal-orientation fabric, which is also stress-state dependent, and which develops with strain and rotation. The present tests indicate that the enhancement factor for steady-state tertiary octahedral shear-strain rate depends on the shear or compression fraction and varies from about 10 for simple shear (with zero compression) to about 3 for uniaxial compression (with zero shear).


2004 ◽  
Vol 261-263 ◽  
pp. 277-282 ◽  
Author(s):  
Hai Bo Li ◽  
Jun Ru Li ◽  
Qing Chun Zhou ◽  
Yong Qiang Liu ◽  
X. Xia

The present paper introduces the experimental study on soft rock (analogized with mortar)under dynamic uniaxial compression at the strain rates from 10-5 to 101s-1. It is indicated that thecompressive strength of the soft rock increase with the increasing strain rate and the rising rates are higher than that of hard rock. The Young's moduli and Poisson's ratio of the soft rock increase with the increasing strain rate, but the rising rates are less than that of compressive strength. In addition, the mechanism of the strain rate effect of the soft rock is primarily analyzed based on the SEM results.


2020 ◽  
Vol 2020 ◽  
pp. 1-13
Author(s):  
Qingsong Wang ◽  
Jianxun Chen ◽  
Jiaqi Guo ◽  
Yanbin Luo ◽  
Yao Li ◽  
...  

In this paper, the strain rate effect on mechanical properties, failure modes, acoustic emission (AE) characteristics, and energy mechanism of the karst limestone was analyzed based on uniaxial compression tests with different strain rates (5 × 10−6–5 × 10−4/s). The results showed that the peak strength increased linearly and peak strain increased quadratically with the logarithm value of the strain rate. Moreover, the strain rate effect on elastic modulus was not significant. Under low strain rates, the rock was damaged seriously, AE signals appeared continuously, and the cumulative number of AE signals was high. Under high strain rates, the total quantity of the macroscopic cracks decreased, but the crack length extended with better coalescence. The AE peak significantly increased under high strain rates, while the cumulative AE activity significantly reduced. The energy evolution of the karst limestone failure process had significant stage characteristics, and the strain energy ratio presented an S-shape. The maximum value of the elastic strain energy at peak stress showed a linear relationship with the logarithm value of the strain rate.


2018 ◽  
Vol 55 (5) ◽  
pp. 640-652 ◽  
Author(s):  
Peng Feng ◽  
Feng Dai ◽  
Yi Liu ◽  
Nuwen Xu ◽  
Pengxian Fan

Rocks containing pre-existing fissures in underground engineering are likely to be subjected to static pre-stress and dynamic loads simultaneously. Understanding the deformation and failure mechanism of fissured rocks under coupled static and dynamic strain rates is beneficial for the stability assessment of rock engineering structures. This study experimentally investigates the mechanical behaviors of fissured specimens under coupled static and dynamic loads with different loading parameters. Our experiments reveal that the coupled static–dynamic strain rates significantly affect the strength, deformation, energy characteristics, and failure mode of fissured specimens. For each dynamic strain rate, the strength and elastic modulus of specimens feature an increase first as the static pre-stress increases up to half of the uniaxial compression strength, and then a decrease. However, for each static pre-stress of coupled loads, the strength and elastic modulus increase noticeably with increasing dynamic strain rate. From the perspective of energy partition, for each static pre-stress, the higher dynamic strain rate induces greater energy dissipation of the specimens during the coupled loading, and more elastic energy is released at the end of loading. Moreover, for each dynamic strain rate, the pre-stress of half uniaxial compression strength induces the highest released elastic energy.


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